Avantco A21689 User manual

Site toolbox 2016 1
Operator's Manual for Attachment
Site toolbox
Product number:
A21689
English
www.avanttecno.com

Site toolbox 2016 1

Site toolbox 2016 1
CONTENTS
1. FOREWORD ........................................................................................................................................ 4
2. DESIGNED PURPOSE OF USE.......................................................................................................... 5
3. SAFETY INSTRUCTIONS FOR USING THE ATTACHMENT...................................................... 6
4. TECHNICAL SPECIFICATIONS ....................................................................................................... 9
4.1 Safety labels and main components of the attachment ....................................................................................9
5. ATTACHING THE ATTACHMENT ................................................................................................. 11
6. INSTRUCTIONS FOR USE ................................................................................................................ 13
6.1 Checks before use .....................................................................................................................................................13
6.2 Using the toolbox ......................................................................................................................................................14
6.2.1 Transport position Toolbox ...........................................................................................................................14
7. INSPECTIONS, MAINTENANCE AND SERVICE ........................................................................... 15
7.1 Checking metal structures.......................................................................................................................................15
8. WARRANTY TERMS .......................................................................................................................... 15

4 (16)
1. Foreword
Avant Tecno Oy would like to thank you for your purchase of this attachment for your Avant loader. It has
been designed and manufactured on the basis of years of experience on product development and
manufacturing. By familiarising yourself with this manual and following the instructions, you ascertain your
safety and ensure the reliable operation and long service life of the equipment. Read the instructions carefully
before starting to use the equipment or performing maintenance.
The purpose of this manual is to help you to:
operate the equipment in a safe and efficient manner
observe and prevent any hazardous situations
keep the equipment intact and ensure a long service life
The following warning symbols are used throughout this manual to indicate factors that must be taken into
account to reduce the risk of personal injury or damage to property:
WARNING:
This safety symbol refers to important safety information in this manual.
It warns of an immediate hazard that could cause serious personal
injury.
Read the warning text accompanying the symbol carefully and ensure
that other operators are also familiar with the warnings, since personal
safety is at stake.
This signal word indicates information about the correct operation and maintenance
of the equipment.
Failure to observe the instructions accompanying the symbol can lead to equipment
breakdown or other property damage.
With these instructions, even an inexperienced user can use the attachment and loader safely. The manual
includes important instructions for experienced AVANT operators as well. Ensure that all persons using the
loader have received proper guidance and familiarised themselves with the manual of the loader, each
attachment that are used, and all safety instructions before using the equipment. Using the equipment for
other purposes or use in any other way than described in this manual is prohibited. Keep this manual at hand
throughout the service life of the equipment. If you sell or transfer the equipment, be sure to hand over this
manual to the new owner. If the manual is lost or damaged, you can request a new one from your Avant
dealer or from the manufacturer. Due to continuous product development some of the details shown in this
manual may differ from your equipment. This manual contains the original instructions in English.
In addition to the safety instructions included in this manual, you must observe all occupational safety
regulations, local laws, and other regulations concerning the use of the equipment. Particularly the regulations
concerning the use of the equipment on public road areas must be observed. We reserve the right to change
the contents of the manual without notification.

5 (16)
2. Designed purpose of use
The AVANT Site Toolbox is a handy way of storing tools and supplies needed at a work site. The lid can be
locked with a pad lock. The toolbox can be coupled directly to Avant loaders with quick coupling, and it can be
handled easily with pallet forks. Also, it is equipped with removable lifting points to make it the complete
mobile storage utility, that can be moved to a more secure location for overnight storage, and it can also be
locked on the Avant loader. The flat reinforced cover can be used as a workbench and a screw clamp can be
also be mounted on the box.
The robust and versatile toolbox is intended for storing tools and as a quick work bench. All of the Avant
handheld powertools and their basic accessories fit in the toolbox simultaneously. The toolbox is not intended
to transport or for storing f bulk materials. The maximum allowed load must be observed. It must never be
used a working platform or to lift or transport persons.
The buckets are maintenance free, except for cleaning, monitoring the condition of the bucket, and occasional
paint retouch if needed. Larger repair work must be left for professional maintenance. Please contact your
AVANT retailer if you have additional questions about the operation or maintenance of the equipment.
The toolbox is maintenance free, except for cleaning, monitoring the condition of the bucket, and occasional
paint retouch if needed. Larger repair work must be left for professional maintenance. Please contact your
AVANT retailer if you have additional questions about the operation or maintenance of the equipment.
Table 1 - Site toolbox - Compatibility with Avant loaders
Model
216
218
220
220 series 2
225
313S
320S
320S+
419
420
520
R20
525LPG
R28
528
630
R35
635
640
745
750
760
A36594
-
-
-




Compatibility recommendations are based on the width of the loader and available lifting capacity. When using
with models marked with (), full performance may not be achieved. Additional counterweights may also be
required. For compatibility with a model not shown in table, contact your Avant dealer.

6 (16)
3. Safety instructions for using the attachment
Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly
powerful and improper or careless use or maintenance may cause serious personal injury or property
damage. Due to this, all operators must carefully familiarise themselves about correct use and the operator's
manuals of both the loader and the attachment before starting operation. Do not use the attachment if you
have not completely familiarised yourself with its operation and the related hazards.
Misuse, careless use, or using an attachment that is in poor condition, may cause
risk of serious injuries. Familiarise yourself with the controls of the loader, correct
coupling procedure, and the correct way to operate the attachment at a safe area.
Study especially how to stop the equipment in a safe manner. Read all safety
precautions carefully.
Read all safety instructions carefully before handling the attachment
When attaching an attachment to the loader, ensure that the locking pins of the
loader's quick attach plate are in the lower position and that they have locked
the attachment to the loader. Never lift or move an unlocked attachment.
The Site toolbox is designed to be used by one operator at a time. Do not let others
near the danger area of the equipment when it is in use.
Always transport the attachment as low as possible to keep the centre of gravity low,
and keep the telescopic boom retracted during driving.
Never climb on or into the toolbox. The attachment is not intended to be used as any
kind of work platform.
Operate the controls of the loader in a slow and calm manner. Be careful when lifting
load to high level or lifting load from high. Avoid sudden changes in speed or
direction to maintain balance of the loader especially when handling heavy loads.
Drive slowly and carefully especially on inclined terrain or slippery surfaces.
Carrying heavy loads can shift the centre of gravity of the loader and lead to tipping
over of the loader. Always transport the load as low and close to the machine as
possible with the telescopic boom completely retracted to keep the centre of gravity
low and for the best stability.
The stability of the loader may change when leaving the driver’s seat, leading to
tipping over of the machine. Always remember that the boom may lower
unexpectedly due to loss of stability, mechanical fault, or if another person operates
the controls of the loader, leading to crushing hazard. The attachment or the loader
are not intended to be left to keep a load elevated for longer periods. Lower the
attachment before leaving the driver's seat.
Keep the loader articulation in straight position when handling heavy loads. When
turning the articulation, the loader may tilt forward.
Observe maximum load indicated in the operator’s manual of the loader. Be
especially careful when the load sensor indicator is activated.
Make sure that the surface can bear the total load. Also follow the correct tyre
pressure settings.

7 (16)
Always lower the bucket firmly on the ground before leaving the driver’s seat to avoid
any unexpected movements of the loader. The stability of the loader may change
when leaving the driver’s seat, leading to tipping over of the machine. Always
remember that the boom may lower unexpectedly due to loss of stability, mechanical
fault, or if another person operates the controls of the loader, leading to crushing
hazard. The buckets or the loader are not intended to be left to keep a load elevated
for longer periods. Follow safe stopping procedure.
Pay attention to the surroundings and any other persons and machines moving in the
vicinity. Pay attention to the contours of the terrain and other hazards, such as
branches and trees that can reach to the driver's area, loose rocks, and slippery
surfaces.
Make sure that overhead clearance is sufficient. Hitting an overhead obstacle may
cause the loader to tip over. Keep a safe distance from electric cables, lamps, or
other electric systems; hitting live parts may cause electric shock.
Ensure that ventilation is sufficient when operating indoors. Do not operate the loader
in closed spaces regardless of the engine or fuel type. Exhaust gases may
concentrate to hazardous levels.
Never use the attachment to lift or to transport persons or as any kind of work
platform even temporarily.
Make sure to use only an attachment that is in good condition. Check the attachment
thoroughly in regular intervals. Do not modify the attachment in a manner that would
affect its safety. It is prohibited to drill holes on the attachment, and welding or other
means of fixing hooks or other objects on the attachment is strictly prohibited.
Use the attachment only for its intended purpose. Other use may create unnecessary
safety risks, and the equipment may get damaged.
Make sure that the loader is equipped with necessary safety components, and that
they are in working condition. Seat belt must be used. If there are specific hazards
related to the operating area, use appropriate safety equipment.
Also read the safety instructions and correct use of the loader from the operator's
manual of the loader.
Never stay in the area between the loader and the attachment - risk of crushing. The
boom or attachment may move unexpectedly even if the loader has been shut down.
Keep a safe distance from the hazard area and from any moving component.
Never allow anyone to get under the raised load or the loader boom. Keep in mind that the
loader boom can be lowered or tilted even if the engine has been shut down (crushing
hazard). The loader is not intended to be left to keep a load elevated for longer periods.
Always lower the attachment to a safe position before leaving the driver's seat.

8 (16)
.
Remember to wear proper protective clothing:
The noise level at the driver's seat may exceed 85 dB(A). Wear hearing
protection while working with the loader.
Wear protective gloves.
Wear safety boots whenever working with the loader.
Safe position of the attachment, before going near the loader boom
Always set the attachment to a safe position before going near the attachment. Safe
position will prevent unintentional movements of the attachment and the loader boom.
Keep in mind that the attachment can move even if the engine of the loader is turned
off. Safe position:
Lower the boom completely down and lower the attachment flat on the ground.
Shut down the loader engine and lock the parking brake. Prevent unintended use.

9 (16)
4. Technical specifications
Product number
A21689
Volume:
550 l
Weight, empty:
160 kg
Maximum load:
500 kg
Suitable AVANT loaders:
See Table 1
4.1 Safety labels and main components of the attachment
Listed below are the labels and markings, which must be visible on the equipment. Replace the warning
labels, if they have become unclear or if they have detached completely. New labels are available via your
retailer or contact information provided on the cover.
The warning labels contain important safety information and they help to identify and
remember the hazards related to the equipment. Replace damaged or missing
warning labels with new ones.
Attachment identification plate
A46771
A46772

10 (16)
.
Table 3 - Decal locations and warning messages
Decal
Warning message
1
A36771
Read instructions before use.
2
A36772
Crushing hazard - Do not go under a
raised attachment; stay away from raised
equipment.
3
Attachment identification plate
Table 4 - Main components of the Site toolbox
1
Toolbox with Avant quick attach brackets
2
Possibility to lock with a padlock
3
Bottom structure with space for handling with pallet
forks
4
Work bench
5
Fitting point for screw vice
6
Lifting links, use all four if lifting the toolbox

11 (16)
5. Attaching the attachment
Attaching the attachment to the loader is quick and easy, but it must be done carefully. The attachment is
mounted to the loader boom by using the quick attach plate on the loader boom and the counterpart on the
attachment.
If the attachment is not locked to the loader, it may detach from the loader and cause a hazardous situation.
The loader must not be driven and the boom must never be lifted when the attachment has not been locked.
To prevent hazardous situations, always follow the coupling procedure shown below. Also remember the
safety instructions shown in this manual. The attachment is mounted to the loader as follows:
Make sure that an unlocked attachment will not move or fall over. Do not stay in the
area between the attachment and the loader. Mount the attachment only on level
surface.
Never move or lift an attachment that has not been locked.
Avant quick coupling system:
Step 1:
Lift the quick attach plate locking pins up and turn them backwards into the slot
so that they are locked in the upper position.
If your loader is equipped with a hydraulic attachment locking system, see
additional instructions about the use of the locking system from the relevant
manuals.
Ensure that the hydraulic hoses (and the electric harness, if applicable) are not
in the way during installation.
Step 2:
Turn the quick attach plate hydraulically to an obliquely forward position.
Drive the loader onto the attachment. If your loader is equipped with a
telescopic boom, you can utilise this.
Align the upper pins of the loader’s quick coupling plate so that they are under
the corresponding brackets of the attachment.
Step 3:
Lift the boom slightly –pull the boom control lever backward to raise the
attachment off the ground.
Turn the boom control lever left to turn the bottom section of the quick attach
plate onto the attachment.
Lock the locking pins manually or lock the hydraulic locking.
Always check the locking of pins.

12 (16)
An attachment that has not been completely
locked to the loader may fall on the boom or
towards the operator, or fall under the loader
during driving, causing loss of control of the
loader. Never move or lift an attachment that
has not been locked. Before moving or lifting
the attachment, make sure that the locking
pins are in the lower position and come
through the fasteners on the attachment on
both sides.
Excessive tilting or lifting of an unlocked attachment increases the risk of tipping the
attachment over. Do not use the automatic locking of the locking pins when the
attachment is lifted more than one meter from the ground. If the locking pins do not
return to the normal position when tilting, do not tilt or raise the attachment any
more. Lower the attachment on the ground and secure the locking manually.

13 (16)
6. Instructions for use
Practise the use of the attachment and the controls of the loader in a safe area. If you are unfamiliar with the
particular loader model, it is recommended to practice its use without any attachments.
Avoid overturning of the machine. Do not extend the
telescopic boom, when the load approaches the lifting
capacity of the loader, or when the loader boom is in
horizontal position. If the load indicator of the loader (if
fitted) signals, lower the load calmly and retract the
telescopic boom. Avoid sudden changes in speed or
direction whenever the load is lifted. Use additional
counterweights as needed.
Never use the loader or its attachments to lift persons or
as any kind of work platform even temporarily. Never
climb on the attachment.
6.1 Checks before use
Ensure that bystanders are at a safe distance when operating the equipment. Do not let anyone to
enter danger area of the boom or to stay directly in front of the loader. Also make sure that it is safe to
reverse with the loader. Never assume that bystanders will remain where you last saw them;
especially children are often attracted to the moving equipment.
Check the general condition of the attachment and the loader, and check for possible hydraulic oil
leaks. The attachment must not be used, if there is a fault in the hydraulic system of the loader or the
attachment. Refer to Chapter 7 for maintenance instructions.
Operate the attachment and the controls of the loader only when seated on the driver’s seat. Ensure
that the loader and the attachment are used in a safe manner and as intended. Do not allow children
to operate the equipment.
Never operate the loader or attachments while under the influence of alcohol, drugs, medication that
may impair judgement or cause drowsiness, or if not otherwise medically fit to operate the equipment.
Remember correct working methods and avoid leaving the driver’s seat unnecessarily.

14 (16)
.
6.2 Using the toolbox
Use maximum load indicated in the diagram of the operator’s manual of the loader as a guideline. Remember
that the actual load carrying capacity varies according to operating conditions, especially unevenness of
operating area has a great effect. Be especially careful when the load sensor indicator is activated. Also,
make sure that the ground surface is firm and follow recommended tyre pressures.
6.2.1 Transport position Toolbox
Always transport the
attachment as low and close to
the ground as possible.
Keep the telescopic boom
retracted.
If the load is too heavy when lifting load from a high level, the loader could tip forward
when reversing with the loader. Never reverse and drag with the loader before making
sure that the loader can handle the load that is being lifted.
Pay attention that a heavy load or long distance between the loader and the centre of
gravity of the load will affect the balance and handling of the loader. The use of additional
counterweights is recommended especially when operating smaller loader models. For
200-series loader the wheel weights are recommended. With heavy loads, the telescopic
boom must be kept retracted while moving with the loader.

15 (16)
7. Inspections, maintenance and service
It is recommended to empty the bucket completely right after using it. Do not store the bucket directly against
the ground; place it on blocks of wood or on a pallet, for example. Leave the attachment to a position where
water will not stay in the attachment.
A pressure washer and mild detergent can be used for cleaning the bucket. Do not use strong solvents or
spray directly at the labels on the attachment. Before longer storage periods touch up the paint where needed
to prevent rust damage.
7.1 Checking metal structures
Also the metal structures of the attachment must be inspected regularly. Check visually for damages and
inspect the quick attach brackets and their surrounding area carefully. The attachment must not be used if it is
deformed, cracked, or torn.
Welding repairs are only allowed to be carried out by professional welders. When welding, only methods and
additives suited for steel used in bucket must be used. For more information about repairs contact your
nearest service point.
Check the condition of the lifting brackets periodically. Depending on use, the lifting points must be checked
thoroughly at least every 6 months. Check the tightness of the bolts frequently. Do not lift from the lifting
brackets if there are signs of damage, deformation, or otherwise unsafe conditions.
.
..
8. Warranty terms
Avant Tecno Oy grants a warranty of one year (12 months) from the date of purchase for the attachment it
manufactures.
The warranty covers repair costs as follows:
Work costs are covered, if the repair is not performed at the factory.
The factory replaces any defective components or consumables.
The factory may reimburse the price of components purchased by the customer in special cases that have
been agreed in advance.
The warranty does not cover:
Normal maintenance work or parts and consumables required for it.
Damages caused by unusual operating conditions or ways of use, negligence, structural changes made
without the consent of Avant Tecno Oy, use of non-original parts or lack of maintenance.
Consequences of a defect, such as interruption of work or other possible additional damages.
Travel and/or freight costs caused by the repair.