AVL DITEST VAS 6910 User manual

Module-Balancer VAS 6910
Unpacking Instructions
Start-up
Brief instructions
V10.00 11/18
Please read carefully!

Contents
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
I
Contents
SAFETY INSTRUCTIONS....................................................................................................I
IMPORTANT SAFETY INSTRUCTIONS.............................................................................II
1IMPORTANT INFORMATION..................................................................................1-1
2SCOPE OF DELIVERY............................................................................................2-1
2.1 System Delivery.......................................................................................................2-1
2.2 Deliverable Accessories...........................................................................................2-2
3UNPACKING INSTRUCTIONS................................................................................3-1
4START-UP...............................................................................................................4-1
4.1 Installation of the DSS software...............................................................................4-1
4.2 Hardware.................................................................................................................4-2
4.3 Access to the user documentation...........................................................................4-5
5BRIEF INSTRUCTIONS...........................................................................................5-1
5.1 Installation of the DSS software...............................................................................5-1
5.2 Start-up....................................................................................................................5-1
5.3 Charging / Discharging ............................................................................................5-2
6FAULTS...................................................................................................................6-1
6.1 Regional service centres..........................................................................................6-1
Appendices
VAS 6910 System Delivery –Proof of delivery
Registration certificate for VAS 6910
Products are subject to alterations in form, equipment and design. No claims may be made
on the basis of the information, graphics and descriptions contained in these instructions.
Reprints, copies and translations of this document, in whole or in part, may not be
undertaken by third parties without the express written permission of Volkswagen AG and/or
the manufacturer. All rights provided under copyright law are expressly reserved by
Volkswagen AG and the manufacturer. Subject to alteration. All rights reserved.
VOLKSWAGEN AG Issued by: AVL DiTEST GmbH
KD-Werkstattausrüstung Alte Poststrasse 156
D-38436 Wolfsburg 8020 Graz
AUSTRIA
Volkswagen type no. 447 230 00 000 AVL DiTEST ID-Nr. AT7783EN Rev. 10

Safety Instructions
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
i
Safety Instructions
Explanation of symbols
Symbols with the following meanings are used in the safety instructions of the operating
manuals, unpacking, start-up and brief instructions or other documentation provided, in
screen displays on the tester during operation and on the products themselves:
DANGER
Texts with this symbol contain information relating to your safety and how you can
reduce the risk of serious or fatal injuries.
WARNING
Texts with this symbol contain information relating to your safety and how you can
reduce the risk of serious injuries.
CAUTION
Texts with this symbol contain information on how you can avoid damage to the vehicle
and the device.
Additional danger signal:
Danger due to electrical current.
Remarks:
NOTICE
Text with this symbol contains additional, useful information.
Information
This text indicates important information or instructions. Failure to comply with these
instructions prevents or significantly hampers a successful finalization of the operations
described in this documentation.

IMPORTANT SAFETY INSTRUCTIONS
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
ii
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Read all instructions.
WARNING
Requirements needed to operate this device:
- High-voltage technican (HVT)
- High-voltage expert (HVE)
- Electrically qualified person for high-voltage systems in vehicles
- Electrician for special tasks on high-voltage systems in vehicles.
If you don’t have any of these qualifications please do not use this device and exit the
application immediately!
WARNING
Danger of flashing arcs
Never disconnect wirings while charging or discharging.
Opening the cover stops charging / discharging immediately!
WARNING
Use only the referenced accessories from AVL DiTEST!
WARNING
Use the included mains cord set (power cord)!
If the mains cord set has to be changed note the following requirements strictly!
On 240 V mains grid the mains cord set must be designed for a continuous current of 10 A,
on 120V mains grid the mains cord set must be designed for a continuous current of 20 A.
The mains cord set must have a C19 plug for the connection to the VAS6910 suitable for
the above current ratings.
Connect VAS 6910 only to protective contact sockets!
Set up the VAS 6910 in a way that there is always free access to the power separator!
(Power cord from the mains socket).

SAFETY INSTRUCTIONS
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
iii
WARNING
Do not operate equipment with a damaged cord or if the equipment has been damaged
- until it has been examined by a qualified serviceman.
WARNING
Do not let cord hang over edge of table, bench or counter, or come in contact with hot
manifolds or moving fan blades.
WARNING
An extension cord is not allowed. For testing use only specified cables.
WARNING
To protect against risk of fire, do not operate equipment in the vicinity of open containers of
fuel (gasoline).
WARNING
Adequate ventilation should be provided when working on operating combustion engines.
WARNING
Risk of explosions
The VAS 6910 has internal parts which emit sparks and therefore must not be exposed to
flammable fumes. The VAS 6910 should be operated at least 460 mm
(18 inches) above the floor surface since fumes from fuels and other materials accumulate
at floor level.
WARNING
When connecting non-VW vehicles
The VAS 6910 is been developed for vehicles from the Volkswagen group.
It must not be used on vehicles from other manufacturers!

SAFETY INSTRUCTIONS
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
iv
WARNING
Set up the VAS 6910 so that adequate ventilation is guaranteed, fans and air vents are not
obstructed and the air must circulate freely!
WARNING
When connecting the cell module, make sure the IR temperature sensor is not
covered and ensure direct visibility between the sensor and the module.
ATTENTION
All measurement cables may only be used within the measurement ranges stipulated in the
technical specifications and the descriptions in the operating manual. Do not carry out
measurements on damaged cables.
ATTENTION
Cleaning
Pull out the DC supply plug before cleaning the VAS 6910. Clean the VAS 6910 only with
a dry cloth. Do not use cleaners or solvents.
SAVE THESE INSTRUCTIONS!

SAFETY INSTRUCTIONS
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
v
IMPORTANT SAFETY INSTRUCTIONS
1. Read all instructions.
2. Care must be taken as burns can occur from touching hot parts.
3. Do not operate equipment with a damaged cord or if the equipment has
been dropped or damaged - until it has been examined by a qualified
serviceman.
4. Do not let cord hang over edge of table, bench or counter or come in
contact with hot manifolds or moving fan blades.
5. If an extension cord is necessary, a cord with a current rating equal to or
more than that of the equipment should be used. Cords rated for less
current than the equipment may overheat. Care should be taken to
arrange the cord so that it will not be tripped over or pulled.
6. Always unplug equipment from electrical outlet when not in use. Never
use the cord to pull the plug from the outlet. Grasp plug and pull to
disconnect.
7. Let equipment cool completely before putting away. Loop cord loosely
around equipment when storing.
8. To reduce the risk of fire, do not operate equipment in the vicinity of open
containers of flammable liquids (gasoline).
9. Adequate ventilation should be provided when working on operating
internal combustion engines.
10. Keep hair, loose clothing, fingers, and all parts of body away from
moving parts.
11. To reduce the risk of electric shock, do not use on wet surfaces or
expose to rain.
12. Use only as described in the manual. Use only manufacturer´s
recommended attachments.
13. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
SAVE THESE INSTRUCTIONS

SAFETY INSTRUCTIONS
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
vi

Important Information
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
1-1
1 Important Information
Dear customer,
please note the following points in case of transport damage/incomplete delivery.
Goods / packaging damaged on the outside (without / with repackaging):
Please describe the damage (condition of the goods / packaging)
enclose photos if possible (before and after the unloading)
Please mention the defect on the freight document, along with a signature of the
driver
Contact Volkswagen dept. K-VO-W immediately.
Goods / packaging in order on the outside / defects ascertained subsequently /
missing parts:
Describe the damage
Enclose photos if possible
Check the delivery, see /1/, Unpacking Instructions, Start-up, Brief instructions,
chap. 2 "Scope of delivery"
Contact AVL DiTEST Fax [phone]
immediately Enclose the form "System delivery/proof of delivery", see /1/,
Unpacking Instructions, Start-up, Brief instructions, „Enclosure".
For that, fill out the white fields.
Exception - USA and Canada:
Please report directly to Equipment Solutions, Volkswagen of America:
Fax.: [phone].
Exception - Japan:
Please report directly to your sales centre, VGJ Japan:
Fax.: [phone].

Important Information
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
1-2
Warranty and registration
The warranty is 24 months from the first delivery (except for wearing parts) and is only
valid if registration is carried out.
To register, please return the completed registration certificate by fax directly to the AVL
DiTEST- Service Centre in Germany.
A form for the registration certificate is given in /1/, Unpacking Instructions, Start-up, Brief
instructions, Enclosure.
Please also retain your delivery receipt as proof of purchase.
The address, telephone and fax number of the relevant service centre is given in /4/,
Service Information, chapter 3.1 “Regional service centres”.
AVL DiTEST Germany Fax: +49 / 9103 / 7131 / 112 International
(Registration to this address only) 09103 / 7131 / 112 Germany
Thank you for your cooperation,
Your AVL DiTEST Service Center
Temperature compensation
When delivering the VAS 6356 in the winter, the inside of the device must be prevented
from becoming moist. For this reason, we request that you allow the device to stand for
approx. 3 hours at the location from which it is to be operated before connecting it or
switching it on!
Safety and start-up instructions
Before starting up the device, please read the safety and start-up instructions carefully.

Scope of delifery
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
2-1
2 Scope of Delivery
2.1 System Delivery
No.
VAS-No.
Item
Article no.
AVL DiTEST
VOLKSWAGEN
1.
6910
Module-Balancer VAS 6910
incl. Powercord USA /GB
incl. Unpacking, startup and
brief instructions manual
(hard copy)
ASE 447 230 00 000
2.
6910/1
Adaption and transport box
BG7455
ASE 447 231 00 000
3.
6910/2
Module-Balancer incl. power
cord
BO7841
ASE 447 232 00 000
4.
611003
USB-cable
(USB 2.0 Fischer to
USB 2.0 B Rugged)
BV8139
ASE 611 003 00 000
5.
611001
USB-cable(USB 2.0 A to USB
2.0 B Rugged)
EX7069
ASE 611 001 00 000
6.
6910/5
Operating manual and
Software CD
BO7859
ASE 447 235 00 000
WARNING
Use only the referenced accessories from AVL DiTEST!
WARNING
Use the included mains cord set (power cord)!
If the mains cord set has to be changed note the following requirements strictly!
On 240 V mains grid the mains cord set must be designed for a continuous current of 10 A,
on 120V mains grid the mains cord set must be designed for a continuous current of 20 A.
The mains cord set must have a C19 plug for the connection to the VAS6910 suitable for
the above current ratings.
Connect VAS 6910 only to protective contact sockets!
Set up the VAS 6910 in a way that there is always free access to the power separator!
(Power cord from the mains socket).

Scope of delivery
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
2-2
2.2 Deliverable Accessories
7.
6910/10
6910/10-1
6910/10-2
6910/10-3
6910/10-4
6910/10-5
6910/10-6
Basic cable set
Module adaption 1: (e-up!)
1. Cable for plus and minus,
loose cable clips
2. Cable for connecting 4 diff.
analog signal connectors
BO7852
BV8190
BV8191
BV8140
BV8141
BV8142
BV8143
ASE 447 240 00 000
ASE 447 246 00 000
ASE 447 247 00 000
ASE 447 248 00 000
ASE 447 249 00 000
ASE 447 250 00 000
ASE 447 251 00 000
8.
6910/11
6910/11-1
6910/11-2
Extension cable set
Module adaption A: (e-Golf)
1. Slave simulation
2. Slave analog measurement
For VOLKSWAGEN e-Golf
both cable sets VAS 6910/11
and VAS 6910/12A are
necessary!
BO7853
BV8145
BV8146
ASE 447 241 00 000
ASE 447 257 00 000
ASE 447 258 00 000
9.
6910/12A
6910/12A-1
6910/12A-2
6910/12A-3
Basic cable set
Module adaption 2:
(PHEV)
1. Cable for plus and minus,
loose cable clips for use
with PHEV module and
AUDI A3-e-tron
2. CAN Cable for connecting
the module controller to the
VAS6910
BO7854
BV8188
BV8189
BV8265
ASE 447 242 01 000
ASE 447 252 00 000
ASE 447 253 00 000
ASE 447 254 00 000
11.
6161/1
2D-Barcodescanner USB
connector
Delivered by Volkswagen AG
ASE 447 043 00 000

Scope of delivery
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
2-3
12.
6910/13
Basic cable set
module adaption 3
Porsche G1 II & E2 II PHEV
1.cable for „plus“, loose cable
clip and M6 knurled nut
2.cable for „minus“, loose
cable clip and M6 knurled nut
3.CAN cable
BO7855
BV8190
BV8191
BV8200
ASE 447 243 00 000
13.
6910/14
Basic cable set
module adaption 4
Volkswagen XL 1
1.Cable for „plus“
Loose cable clip and M6
knurled nut
2.Cable for „minus“
Loose cable clip and M6
knurled nut
Analogue cable module XL 1
For Volkswagen XL 1
BO7865
BV8190
BV8191
BV8193
Purchase via
XL1 After Sales
Volkswagen AG
14.
6910/15-1
6910/15-2
1. e - Up R Analog
connection cable for
module variant
12E.915.592.B/…..592.C
2. e - Up L Analog
connection cable for
module variant
12E.915.591.E/….591.F1
BV8294
BV8295
ASE 447 255 00 000
ASE 447 256 00 000
15.
6910/16-1
6910/16-2
1. CCE Analog connection
cable for slave modules
2. CMC-CCE Slave
Simulation e-Golf 300 GP
BV8296
BV8315
ASE 447 245 00 000
ASE 447 259 00 000
16.
6910/17-1
6910/17-2
1. Audi e-tron (C-BEV),
4KE.915.591.D, 3S4P
“normal”
2. Audi e-tron (C-BEV),
4KE.915.591.E, 3S4P
(mirrored)“
BV8317
BV8318
ASE 447 260 00 000
ASE 447 261 00 000
WARNING
Use only the referenced accessories from AVL DiTEST!

Unpacking Instructions
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
3-1
3 Unpacking Instructions
Fig. 3-1 Packaging of VAS 6910 Scope of delivery
Unpack the VAS 6910 and its accessories and check the contents in accordance to
chapter 2.

Start-up
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
4-1
4 Start-up
4.1 Installation of the DSS software
CAUTION
Please install the DSS-Software before connecting the VAS6910 to your Diagnostic Tester
System!
To install the DSS-Software you will need admin rights!
1. Start up your VW Diagnostic system.
2. a). Installation file was downloaded from AVL DiTEST site:
Double-click the downloaded installation file
Install.VAS6910+6911+6558A_.....exe.
b) Installation file is located on CD/DVD:
Insert CD/DVD into CD/DVD -Drive.
If your computer has autorun enabled, the Installer starts automatically.
Otherwise do a right click on the file „Install...exe“
and choose „Run as administrator“.
3. After unzipping some files you’re the installer shows the program packages which
need to be installed.
Only newer versions will be installed.
Please confirm the selection by pressing Next (Weiter).
Fig. 4-1 Program packages to be installed
4. Exit the installation by clicking on Next.
5. After installation finished please restart your VW Diagnostic system.

Start-up
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
4-2
4.2 Hardware
CAUTION
Temperature compensation
When delivering the VAS 6910 in the winter, the inside of the device must be prevented
from becoming moist. For this reason, we request that you allow the device to stand for
approx. 3 hours at the location from which it is to be operated before connecting it or
switching it on!
CAUTION
Before using the VAS 6910, read through the operating manuals.
They contain additional information on starting-up and operation..
WARNING
Set up the VAS 6910 so that adequate ventilation is guaranteed, fans and air vents are
not obstructed and the air must circulate freely!
Set up the VAS 6910 in a way that there is always free access to the power separator!
(Power cord from the mains socket).
1. Open the latches (1), (2), (4) and (5) and remove the cover (3).
Fig. 4-1VAS 6910
1 2
5 4
3

Start-up
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
4-3
2. Take the basic device (2) from the transport / adapter case (1) and put it as shown
right beside the case (3).
Fig. 4-2VAS 6910
3. Connect the basic device to the VW Diagnostic system via an USB-cable.
If your diagnostic system has an unused Fischer-connector use USB-cable VAS
611003 (USB 2.0 Rugged auf USB 2.0 B)
Otherwise use the USB-cable VAS 611001 (USB 2.0 A auf USB 2.0 B)
Please make sure that the connector fits correctly and the USB-Rugged connector I
screwed.
Fig. 4-3VAS 6910
2
1
3
1

Start-up
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
4-4
4. Connect the power cord to the mains connector (1) and the main plug into the wall
outlet.
WARNUNG
Use only the supplied power cord!
Connect VAS 6910 only to protective contact sockets!
Fig. 4-4VAS 6910
5. Connect the bar code reader to the VW Diagnostic system via USB.
6. The VAS 6910 is ready for operation.
1

Start-up
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V9.00 10/17 All rights reserved.
447 232 00 00
4-5
4.3 Access to the user documentation
NOTICE
The manuals are maintenanced and are delivered with every CD/DVD.
After each update, please have a look for new information.
Viewing and printing an operating manual on the VW tester
Click Start│Program files│DiTEST│VAS6910│VAS6910-Documents.
Click on your language and then on the desired manual.
(the manuals are stored on your hard drive at installation time)
The desired manual is shown using the Adobe Reader.
VAS 6910 Service-Information
Information on regional service center can be found in the manual „Service Information”.
Use the „Fault report FAX“ to report errors. You can find it at the end of the manual
“Service Information”.

Brief Instructions
VAS 6910 Unpacking Instructions, Start-up, Brief instructions V10.00 11/18 All rights reserved.
447 232 00 00
5-1
5 Brief Instructions
5.1 Installation of the DSS software
Please install the DSS-Software before connecting the VAS6910 to your Diagnostic
Tester System! To install the DSS-Software you will need admin rights!
1. Run the „ Install…..exe“from the delivered CD/DVD.
2. Follow the instructions on the screen.
The DSS-Software will be installed on your VW Diagnostic system.
5.2 Start-up
1. Remove the cover from the transport- / adapter box.
2. Take the basic device from the transport / adapter case and put it as shown right
beside the case
3. Connect the VAS6910 Basic Unit to a free USB Port on your VW Diagnostic system
4. Connect the bar code reader to a free USB port on your VW Diagnostic system.
5. Connect the VAS 6910 to the power grid.
6. Press green key on top of the basic unit.
The power module is switched on.