AXIOMTEK ICS-480V User manual

i
ICS-480V
4U IndustrialWorkstation with 8.4” LCD
and 14 slots backplane
User’s Manual

ii
Disclaimers
The information in this manual has been carefully checked and is believed to
be accurate. AXIOMTEK Co., Ltd. assumes no responsibility for any
infringements of patents or other rights of third parties which may result from
its use.
AXIOMTEK assumes no responsibility for any inaccuracies that may be
contained in this document. AXIOMTEK makes no commitment to update or
to keep current the information contained in this manual.
AXIOMTEK reserves the right to make improvements to this document and/
or product at any time and without notice.
No part of this document may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopy-
ing, recording, or otherwise, without the prior written permission of
AXIOMTEK Co., Ltd.
Copyright 2004 by AXIOMTEK Co., Ltd.
All rights reserved.
July 2004, Version V1.0
Printed in Taiwan

iii
Trademarks Acknowledgments
AXIOMTEK is a trademark of AXIOMTEK Co., Ltd.
IBM is a registered trademark of International Business Machines
Corporation.
MS-DOS, Microsoft C and QuickBasic are trademarks of Microsoft
Corporation.
TURBO C is a trademark of Borland Inc.
BASIC is a trademark of Dartmouth College.
Intel is a trademark of Intel Corporation.
Other brand names and trademarks are the properties and registered
brands of their respective owners.

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ESD Precautions
Integrated circuits on computer boards are sensitive to static electricity. To
avoid damaging chips from electrostatic discharge, observe the following
precautions:
Do not remove boards or integrated circuits from their anti-static packaging
until you are ready to install them.
Before handling a board or integrated circuit, touch an unpainted portion of
the system unit chassis for a few seconds. This helps to discharge any static
electricity on your body.
Wear a wrist-grounding strap, available from most electronic component
stores, when handling boards and components.
What To Do If There Is A Problem
If there are damaged or missing parts, contact your supplier and/or dealer
immediately. Do not attempt to apply power to the board if there is damage
to any of its components.

v
Table of Contents
Chapter 1 Introduction............................................ 1
1.1 Introduction..................................................................... 1
1.2 General Specification ..................................................... 2
1.3 Passive Backplane Options........................................... 3
1.4 Power Supply Options ................................................... 3
1.5 Dimensions ..................................................................... 4
Chapter 2 System Setup ......................................... 5
2.1 System Installation ......................................................... 5
2.1.1 Removing the top cover .................................................... 5
2.1.2 Chassis Front and Rear Sections .................................... 6
2.1.3 Front Control ........................................................................
2.1.4 Drive Bay Installation ......................................................... 8
2.1.5 CPU card Installation.......................................................... 9
2.1.6 Cable connection for CPU card ...................................... 10
2.2 Cable Connection for A/D Board & Fan Power, Power
Switch, and Keyboard Control .................................... 10
2.3 Power Supply ................................................................. 12
2.4 Air Filter Replacement ................................................... 13
2.5 VGA Cable Installation ................................................... 14
Appendix A Safety Instructions............................. 17
B.1 Safety Instructions ....................................................... 17

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Introduction 1
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
Chapter 1
Introduction
1.1 Introduction
4U Industrial workstation with 8.4" LCD & 14 slots
backplane. The ICS-480V is a 4U 14-slots Rackmount
Workstation with 8.4" LCD display and Front panel
function & data-entry keypad. This workstation is a
full-function and cost-effective designed Industrial
Automation Controller. The ICS-480V is available
with several combinations of the backplane and power
supply, which can apply to versatile applications.
The build-in VGA A/D board ensures the system
compatible with variety of Single Board Computers from
most of vendors. The front panel OSD controller allows
user to tune the LCD into the best position for any
environment. To enhance the system for easy
maintenance and upgrade, the two front USB ports,
12 function keypad & 65 data-entry keypad have been
build-in to the front panel. The air filter is located on
the external top-cover which minimizes the system down
time for air filter replacement. This ideal industrial-grade
workstation can be applied to the various of industrial
projects, such as transportation, factory automation,
environmental surveillance, and more.

2 Introduction
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
1.2 General Specification
•Construction: Heavy duty steel chassis
•Drive bay: Shock-proof and front accessible 5.25"
by three drive bays.
•Cooling system: Single 86 CFM cooling fan with
top-accessible air filters
•Controls: Power switch (on-off or momentary),
reset switch, and keyboard lock behind lockable
door
•LED Indicator: Power and HDD LED for system
Power and Hard disk status LED for system power
status
•Connectors: Front accessible USB and PS/2 key-
board, rear panel 9-pin connector (9-pin connec-
tor are not include in the M/B version)
•Paint Color: Black
•Operating Temperature: 0° ~ +50°C (32°F ~
122°F)
•Storage Temperature: -50° ~ +60°C (-40°F ~
140°F)
•Relative Humidity: 10~95%@40°C, non-condens-
ing
•Vibration: 2G (Non-operation)/ 1G (Operation)
•Slide rails: General Device C-300 series supports
•Dimensions: 482.6(W) x 452(D) x 177(H)mm
(19"x17.8"x7")
•Weight: 17-21kg
•Safety: CE compliant for integrated system

Introduction 3
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
1.3 Passive Backplane Options
•ATX6022/13L: 8 ISA/ 4 PCI/ 1 PICMG, single seg-
ment
•ATX6022/14: 9 ISA/ 4PCI/ 1 PICMG, single seg-
ment
•ATX6022/14G: 1 ISA/ 12 PCI/ 1 PICMG, single
segment
•ATX6020/14: 14 ISA, single segment
• For Manuals of above backplanes please refer to
http://www.axiomtek.com.tw/support.php
1.4 Power Supply Options
M ode l name
Specification
Watt Input Output M ini-load Safe ty M TBF
CWT-9300TC2
(AT) 300W 115/230Vac (Selectable)
+5V@ 30A
+12V@10A
-12V@1A
-5V@1A
+5V@5A
+12V@2A
UL,cUL,C
SA,(UL60
950 2nd) CE
TUV, CB
100,000
hours@25°
full loa dSS
SS-300FS
(ATXw/ PFC) 300W 90/264Vac (Fullra nge)
+5V@ 30A
+3.3V@28A
+12V@15A
-[email protected]
-[email protected]
+5Vsb@2A
+5V@2A
+12V@1A
UL,cUL,C
SA,CE
EN61000-3-3
Class
DTUV,PFC,-
CB
>50,000
hours@25°
(w/o FAN)
CWT-300
ATX12 (ATX) 300W 115/230Vac (Selectable)
+5V@ 30A
+3.3V@14A
+12V@15A
-[email protected],
-[email protected],
+5VSB@2A
+5V@3A
+3.3V@0.5A
+12V@0.5A
+5VSB@0.2A
UL/TUV/CB
100,000
hours@25°
full road
SNP-425C DC48
(AT) 250W -40VDC~ -57VDC
+5V@ 30A
+12V@12A
-5V@ 2A
-12V@2A
+5V@1A UL/CSA/CE

4 Introduction
ICS-480V 4U Industrid Workstation with 8.4” LCD and 14 slots
backplane User’s Manual
1.5 Dimensions

System Setup 5
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
Chapter 2
System Setup
2.1 System Installation
WARNING: Before starting the installation process, be
sure to shut down all power from the
chassis. Do this by turning off the power
switch, and unplugging the power cord
from the power outlet. When in doubt,
consult with an experienced technician.
2.1.1 Removing the top cover
First, remove the chassis cover. The top cover is fixed
to the chassis by four screws.
1. Release four screws on the sliding rail of both
sides.
2. Lift the cover.
Figure 2.1: Top Cover

6 System Setup
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.1.2 Chassis Front and Rear Sections
Face to the front view of ICS-480V, you will find a
8.4" TFT display module. There is a front door on the
left side of the front panel, which has 12 function keys
and 65 data entry keys on it. The front panel switches
and I/O interface behind the door are used for system
reset, power switch, USB port, OSD control, and
keyboard lock.
Figure 2.2: Front View

System Setup 7
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.1.3 Front Control
System Reset: Press this switch to reinitialize the
system. This is the same as the hardware reset button.
Power On/Off Switch: Use this switch to turn on/off
the system power.
USB port: If you want to connect any USB interface
device to the system, you could use this.
Keylock: To lock the keyboard control.
KB/MB IN: Integrated PS/2 type 6-pin Keyboard
and Mouse port.
Figure 2.3: Front Control

8 System Setup
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.1.4 Drive Bay Installation
The standard type of the drive bay of ICS-480V can
hold up to three external 5.25" devices (or two 5.25"
and one 3.5" devices) and one 3.5" HDD. Axiomtek
also offer the 5.25" to 3.5" holder (GHA-FM01.)
Customer can install this holder on the 5.25" drive bays
to get extra 3.5" drive bays.
1. Remove the top cover
2. Release the four screws from the top of the Drive
Bay Module
3. Lift off the Drive Bay Module
4. Insert the devices into the proper location of the
Drive Bay Module and secure them with the screws
provided (See Figure 2.5)
5. Connect the disk drive power and signal cables
and re-install the Drive Bay Module to the chasses
Figure 2.4: Drive Bay
Figure 2.5: Explosive Diagram of Drive Bay

System Setup 9
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.1.5 CPU card Installation
To install slot board computers and other add-on
boards:
1. Remove the chassis cover.
2. Take out the hold down cramp
3. Insert the SBC or add-on cards on suitable loca-
tion
4. Before connect system cables to the CPU card,
please consult the CPU card manual.
5. Align and fix the screw to tighten the card to a
fixed position
Figure 2.6: SBC Hold down Cramp

10 System Setup
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.1.6 Cable connection for CPU card
There four cables come with the ICS-480 barebone;
HDD LED, Reset Switch, Speaker, and Keyboard
Lock. Please refer to your SBC manual to connect
these four jumpers to the SBC.
Figure 2.7: System Cables
2.2 Cable Connection for A/D Board &
Fan Power, Power Switch, and
Keyboard Control
There is one four pins power connector need to be
connected to the power supply to provide power to
the A/D board and system Fan.
a. This cable should be connected to the system
power supply. There are three cables needs to be
connect to the backplane.
b. Keyboard Transmitter for Front Membrane Keypad
& DIN 5-pin Keyboard port.
c. Rear DIN 5-pin Keyboard Port.
d. Power Switch.

System Setup 11
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
Figure 2.8: Cable Connection
C. Rear Keyboard
A. Power for System Fan
and A/D board
B. Keyboard Transmitter
D. Power Switch

12 System Setup
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.3 Power Supply
ICS-480V is with a power supply bracket; please use
this bracket for PS/2 power and remove this bracket if
you want to install redundant power supply.
Figure 2.9: Power

System Setup 13
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.4 Air Filter Replacement
There is one Cooling Fans located inside the chassis
behind the LCD. TheAir Filter is easy to maintain. To
replace the Air Filter please refer to Figure 2.11
a. Release the two screws on the Air Filter holder
b. Take out the Air Filter and replace with the new
one.
Figure 2.10: System Fan
Figure 2.11: Air Filter

14 System Setup
ICS-480V4UIndustrialWorkstation with 8.4”LCD and 14slots
backplaneUser’s Manual
2.5 VGA Cable Installation
The ICS-480V is an innovation version workstation,
which supports most Single Board Computer from
most IPC vendors. AXIOMTEK had integrated the
VGAA/D board to the ICS-480V. As long as the SBC
has the industrial standard 9-pin D-sub, it can be installed
in the ICS-480V.
To connect the VGA Cable:
a. Please take out the VGA Cable (as shown in Fig-
ure 2.12) from the accessory kit.
b. Connect the end with core to the SBC and the
other end to the A/D board (As shown on the Fig-
ure 2.13)
Figure 2.12: VGA
Connect to SBC
Connect to A/D board
Figure 2.13: VGA Cable Connection OSD Control