Axminster Trade AT460SS User manual

AT460SS
460mm Scroll Saw
Code 501201
Original Instructions
AT: 26/10/2021
BOOK VERSION: 4

INDEX OF CONTENTS
02
EU Declaration of Conformity 02
What’s Included 03-04
Overview of the Scroll Saw 04
General Safety Instructions for 230V Machines 04-05
Additional Safety Instructions for Scroll Saw 05-06
Specification 06
Initial Assembly 06-07-08-09
Mounting the Scroll Saw 09
Illustration and Parts Description 10-11-12
Setup/Adjustments 13-14
Operating Instructions 15-16-17
Changing the Blade 18-19-20
Maintenance 21
Troubleshooting 21
Exploded Diagrams/Lists 22-23
Wiring Diagram 24
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
The symbols below advise the correct safety procedures when using this machine.
Cert No: CH-SE 18V
Axminster Tool Centre Ltd
Axminster Devon
EX13 5PH UK
axminstertools.com
Type Scroll Saw
Model AT460SS conforms to the machinery example for which the
EC Type-Examination Certificate No TSSD2110000130Z0
has been issued by CHIH CHUEN INCORPORATION
at: No.8, Alley 65, Fu-Kuang 5 Lane,Wu-Kuang Road, Wu-jih Dist.,Taichung City Taiwan, R.O.C.
and complies with the relevant essential health and safety requirements.
2006/42/EC
EN ISO 12100: 2010
EN62841-1: 2015
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 20/10/2021
EU Declaration of Conformity

WHAT’S INCLUDED
03
Quantity Item Model Number
AT460SS
1 460mm Scroll Saw
1 NVR Switch with mounting bracket
1 Air Delivery Tube
Bag 1 Containing:
1 Blade Guard
1 Blade Guard Angle Support Rod
Bag 2 Containing:
2 Spare Blade Clamps
1 Spare Table Insert
1 2.5mm, 3mm & 5mm Hex Keys
Pack of Saw Blades Containing:
5 18t x 0.35 x 1.4 x 130mm
5 12.5t x 0.5 x 0.94 x 130mm
5 9.5t x 0.6 x 1.62 x 130mm
1 Instruction Manual
A
B
C
D
E
F
G
H
I
J
K
A
B
E
F
GH
I J K
Plastic air hose

Always mount the machine on a flat, level, stable
surface. There are several methods of achieving
this, bolting the machine directly to a ‘good solid
workbench’, bolting the machine to a sturdy base
board that can be clamped to the ‘good solid
workbench’; create an independent entity by bolting
the machine to its own stand. However you mount
your machine, make sure it is fastened down and stable
before use. The machine is not designed for sub-aqua
operation, do not use when or where it is liable to get
04
Please read the Instruction Manual prior to using your
new tool; as well as the operating procedures for your
new tool, there are numerous hints and tips to help
you to use the tool safely and to maintain its efficiency
and prolong its life. There is also a detailed description
of the parts of your scroll saw, which will enable you to
become familiar with terminology we will use in this
manual. Keep this Instruction Manual readily accessible
for any others who may also be required to use the
tool.
A high performance, low-vibration scroll saw with
many features and benefits that will be of interest
to the serious user. The stroke rate is continuously
variable allowing almost any material to be cut (with
the right blade fitted). The 20mm deep stroke allows
deeper sections of timber to be cut, clean and square
every time. The generous sized worktable is fitted with
a close fitting insert which supports fine work close
to the blade. Additional blank inserts are available for
the user to drill out to give the absolute minimum of
clearance around the blade when required. The twin
arm design of this saw creates a near perfect parallel
action which, when combined with the swivelling
blade guide, results in a good clean cutting action
suited to a wide range of materials. Fitted with a
mushroom Emergency Stop switch positioned within
easy reach as required for Educational use. Complies
with BS4163-2006. Supplied with table insert and
fretsaw blade.
Good Working Practices/Safety
The following suggestions will enable you to observe good working practices, keep yourself and fellow workers
safe and maintain your tools and equipment in good working order.
WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG
CHILDREN
Primary Precautions
The machine is supplied with a moulded 13 Amp. Plug
and 3 core power cable. Before using the tool inspect
the cable and the plug to make sure that neither
are damaged. If any damage is visible have the tool
inspected /repaired by a suitably qualified person. If it
is necessary to replace the plug, it is preferable to use
an ‘unbreakable’ type that will resist damage on site.
Only use a 13 Amp plug, make sure the cable clamp
is tightened securely. Fuse at 5 Amp. It is also good
practice to use switched outlets. If extension leads are
to be used, carry out the same safety checks on them,
and ensure that they are correctly rated to safely supply
the current that is required for your machine.
wet. If the machine is set up in the open, and it starts to
rain (unusual though this would be in U.K.), cover it up
or move it into the dry. If machine has got wet; dry it off
as soon as possible, with a cloth or paper towel.
Do not use 240Va.c. powered machines anywhere
within a site area that is flooded or puddled, and do
not trail extension cables across wet areas.
Keep the machines clean; it will enable you to more
easily see any damage that may have occurred.
WHAT’S INCLUDED
OVERVIEW OF THE SCROLL SAW
GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES
Work Place/Environment

05
It is good practice to leave the machine unplugged
until work is about to commence, also make sure
to unplug the machine when it is not in use, or
unattended. Always disconnect by pulling on the plug
body and not the cable. Once you are ready to
commence work, remove all tools used in the setting
operations (if any) and place safely out of the way.
Re-connect the machine.
Make sure you are comfortable before you start work,
balanced, not reaching etc..
If the work you are carrying out is liable to generate
flying grit, dust or chips, wear the appropriate safety
clothing, goggles, gloves, masks etc., and if the work
operation appears to be excessively noisy, wear
ear-defenders. If you wear your hair in a long
style, wearing a cap, safety helmet, hairnet, even a
sweatband, will minimise the possibility of your hair
being caught up in the rotating parts of the tool,
likewise, consideration should be given to the removal
of rings and wristwatches, if these are liable to be a
‘snag’ hazard. Consideration should also be given to
non-slip footwear, etc..
Do not work with cutting tools of any description
if you are tired, your attention is wandering or you
are being subjected to distraction. A deep cut, a lost
fingertip or worse; is not worth it!
NEVER LEAVE MACHINE RUNNING UNATTENDED.
Turn the power OFF. Do not leave machine until it
comes to a complete stop.
MAKE WORKSHOP CHILDPROOF. Cover the saw
adequately when not in use to prevent children from
damaging themselves by tampering with it.
NEVER STAND ON THE MACHINE. Serious injury
could occur if the machine is tipped or if a cutting tool
is accidentally contacted. Do not store materials above
or near a machine, such that it is necessary to stand on
the machine to reach them.
HANDLE WITH EXTREME CARE Whenever
transporting or installing machinery, and always use a
lifting tool.
AVOID ACCIDENTAL STARTING. Ensure the switch is
OFF before plugging in to mains.
BE AWARE that accidents are caused by carelessness
due to familiarity. ALWAYS concentrate on the job in
hand, no matter how trivial it may seem.
Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases. There are very expensive, very
specialised machines for working in these areas, THIS
IS NOT ONE OF THEM.
Check that blades are the correct type and size, are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen the
loading on the machine. Above all, OBSERVE…. make
sure you know what is happening around you, and
USE YOUR COMMON SENSE.
GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES
ADDITIONAL SAFETY INSTRUCTIONS FOR SCROLL SAW
(UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS)
1. Wear safety goggles as protection against flying
wood chips and saw dust. In many cases, a full face
shield is even better protection. A dust mask is also
recommended to keep saw dust out of your lungs.
2. The scroll saw must be bolted securely to a stand or
workbench. If the saw has a tendency to move during
certain operations, bolt the stand or workbench to the
floor.
3. A solid wood workbench is stronger and more stable
than a workbench with a plywood table.
4. This scroll saw is for indoor use only.
5. Do not cut pieces of material which are too small to
be held by hand.
6. Clear the work table of all objects except the
workpiece (tools, scraps .rulers etc.) before turning the
saw on.
7. Make sure the blades’ teeth are pointing down,
toward the table, and that the blade tension is correct.

06
8. When cutting a large piece of material, support it at
the height of the table.
9. Do not feed the workpiece through the blade too
fast. Feed only as fast as the blade will cut.
10. Keep your fingers away from the blade. Use a push
stick as you near the end of the cut.
11. Take care when cutting a workpiece which is
irregular in cross section. Moulding for example must
lie flat, and not ‘rock’ on the table as it is being cut. A
suitable support must be used.
12. Take care when backing off a workpiece from
the blade, as the blade may bind in the ‘kerf. In this
event, switch OFF the machine and disconnect from
the supply. Wedge open the kerf, and withdraw the
workpiece.
13. Switch off the saw, and make sure the blade has
come to a complete stop before clearing sawdust or
off-cuts from the table.
14. Make sure there are no nails or foreign objects in
the part of the workpiece to be sawn.
15. Be extra cautious with very large or small, or
irregularly shaped workpieces.
16. Set up the machine and make all adjustments with
the power OFF, and disconnected from the supply.
17. DO NOT operate the machine with the covers off.
They must all be in place and securely fastened when
performing any operation
18. Be sure to use the correct blade size and type.
19. Use ONLY approved replacement saw blades.
Contact your local Axminster Tool Centre for advice.
The use of inferior blades may increase the risk of
injury.
Your scroll saw is fully assembled, except for the Blade
Guard, Air delivery tube and NVR switch assembly. To
attach these components, you will require a 3 & 5mm
allen keys and 17mm spanner, then proceed as follows:
Mounting the Blade Guard:
1) Undo the two grub screws on the scroll saw’s cast
iron arm blocks using the supplied 3mm allen key. (See
fig 1).
2) Locate the angle support rod (E) and slide it through
the two pre-drilled holes in the cast iron blocks.
(See fig 2). Lightly tighten the grub screws.
3) Undo the butterfly bolt on the blade guard (D), line
up the pre-drilled hole with the angle support rod (E)
and slide it into position. Angle the guard until you
are happy, then re-tighten the butterfly bolt. (DO NOT
OVERTIGHTEN) (See fig 3)
SPECIFICATIONS
Code 107642
Model AT460SS
Rating Trade
Power 120W
Throat 460 mm(18”)
Stroke 10 and 20 mm
Cuts per Minute 400-1,400
Max Depth of Cut 65 mm
Table Size 460 x 235 mm
Table Tilt 0-45°
Overall L x W x H 620 x 285 x 310 mm
Weight 29 kg
ADDITIONAL SAFETY INSTRUCTIONS FOR SCROLL SAW
INITIAL ASSEMBLY

INITIAL ASSEMBLY
07
Fig 1 Fig 2
Undo the two grub screws
Fig 3
Slide on the blade guard and lightly
tighten the butterfly bolt
Slide the angle support rod through the two
pre-drilled holes & tighten the grub screws
Angle support rod
Grub screws
Cast iron blocks
3mm Hex key
Fig 4
REMOVE the two hex bolts in readiness for
mounting the NVR assembly
Hex bolts
E
D
Mounting the NVR Switch Assembly:
The NVR switch is mounted to a steel angle bracket
(B),to the base of the bracket there are three pre-drilled
holes, two of the holes are for fixing the assembly to
the fretsaw arm while the third is for securing the air
delivery tube (C). You will require a 5mm Hex key and
a 17mm spanner. Please follow the instruction below.
1) Loosen and remove the two hex bolts from the cast
iron arm. (See fig 4).
NOTE: Support the arm to stop it from dropping
onto the table.
2) Line up the two holes in the NVR switch bracket with
the pre-drilled holes in the cast iron arm and secure
using the two hex bolts you removed earlier. (See figs 5
& 6 on the next page) (DO NOT OVER TIGHTEN)
NOTE: You may need to remove the cable covers on
the NVR switch to enable a 5mm allen key to gain
access to secure the hex bolts.

Insert the two hex bolts you removed earlier to
secure the NVR assembly
INITIAL ASSEMBLY
08
Mounting the NVR Switch Assembly:
Fig 5
You may need to remove the cable
covers on the NVR assembly
to gain access to the hex bolts
Fig 6
Cable cover
5mm
Hex key
Hex bolt
B
Fitting the Air Delivery Tube:
1) Locate the air tube assembly (C), undo and remove the 1/4” BSP brass fitting (See fig 7). Insert the threaded end
of the air tube (C) through the pre-drilled hole to the base of the NVR assembly bracket (B). (See fig 8).
2) While holding the air tube (C) in position screw the 1/4” BSP brass fitting back on.
(See fig 9).
NOTE: The fitting may be tight as it is new, you may require a 17mm spanner to tighten it fully
Fig 7
Undo and remove the 1/4” BSP brass
fitting from the air tube assembly
Fig 8
Insert the air tube’s threaded end through the
pre-drilled hole in the NVR bracket
1/4” BSP brass fitting
C
Fig 9 Fig 10
Push on the plastic air hose onto the end of the
brass fitting until it is fully home
Screw the 1/4” BSP fitting back on the air tube
assembly using a 17mm spanner
Plastic air hose

INITIAL ASSEMBLY
MOUNTING THE SCROLL SAW
09
Fitting the Air Delivery Tube:
3) Grasp the plastic air hose on the fretsaw (A) and
push it onto the 1/4” BSP brass fitting until it’s fully
home. (See fig 10).
4) Finally connect the Male & Female in line connectors
from the motor and NVR switch assembly together.
(See fig 11).
Fig 11
Male
Female
Your scroll saw is provided with three threaded
mounted holes (A), see fig 12, it is strongly
recommended that you mount the machine to a
workbench (See fig 12a) or to a purpose built Fretsaw
stand. A pad between the saw and the workbench/
stand is also recommended to reduce vibration. The
workbench/stand should be at least 250 x 410mm.
Ensure you use flat washers between the bolt head
and mounting holes. (DO NOT OVERTIGHTEN) There
are two extra holes (B) for added stability if required.
NOTE: Fretsaw Stand Only. You may need to add
a larger sub-table (MDF or Plywood plate) to give
extra support to larger models.
Fig 12
A
A
B
B
Fig 12a
SCROLL SAW

ILLUSTRATION AND PARTS DESCRIPTION
10
NVR ON/OFF switch assembly, which puts power
to the master ON/OFF switch
Scale 0-45˚
Pointer
Lower blade guard
Table clamp
Dust extraction
outlet
Plastic air hose
Variable speed
control unit
Work table
Upper
blade guard
Blade tension knob (RED Button)
OFF
(GREEN Button)
ON
Air pump (bellows)
RESET
Button

ILLUSTRATION AND PARTS DESCRIPTION
11
Variable speed control with step less speed ranging
form 400rpm (Low) to 1400rpm (High)
Variable speed
control knob
Master ON/OFF
switch.
Air delivery tube
Tensioning lever
Anti-kick back guide
to stop the work
kicking back at you.
Table insert
Rocker arm
Anti-kick back guide
height rod
Clamping knob
Emergency stop
ON
OFF
NVR switch shroud
Guard angle
support rod

ILLUSTRATION AND PARTS DESCRIPTION
12
Blade symbol
X 2 Blade
positioning guides
Scroll saw chassis
Motor
NVR Switch with
mounting bracket
Plastic air tube
1/4” BSP brass fitting
Air pump (bellows)
Table stop
Drive bearing
Lower arm
Remove the side panel to
gain access to the drive
assembly

SETUP/ADJUSTMENTS
13
Checking the blade tension:
Your fretsaw comes with the blade already fitted, check that the blade is under tension. If the blade is loose, turn
the blade tensioning knob to the rear of the rocker arm, one fall turn clockwise, the blade should now be under
tension. (See fig 13)
Warning: DO NOT over tension the blade otherwise the blade might break
when you make your first cut.
Fig 13
Fig 13a
Turn the blade tensioning knob one full turn clockwise to tension the blade
Checking the blade tension
Blade tensioning knob
Perpendicular (Square) Adjustment:
Place an engineer’s square on the table and place it up-against the blade and check that the blade is
perpendicular (90˚) to the table, making sure that the square is not in contact with any of the teeth. (See figs 14 &
14a). If adjustment is required follow the instruction below.
Fig 14a
90˚ degree Square
BladeTable clamp Fig 14
90˚
1) Loosen the table clamp, beneath the table.
2) Adjust the table until the blade is perpendicular
to the table, then re-tighten the table clamp.
(DO NOT OVERTIGHTEN)
3) Check that the scale pointer is pointing at 0˚degrees
on the scale. If not peel off the arrow sticker and
replace it so the arrow is pointing at 0˚. (See fig 15)
Pointer
Scale
Fig 15

SETUP/ADJUSTMENTS
OPERATING INSTRUCTIONS
14
Setting the Anti-kick back guide:
Place your work on top of the work table and lower the anti-kick back guide by loosening the grub screw on the
cast iron block, see figs 16 & 17, so it is just above work piece. Re-tighten the grub screw and lower the blade
guard (D).
Fig 16
Loosen the grub screw which clamps the anti-kick
back guide.
Fig 17
Position the anti-kick back guide, so it is just above
the work piece.
Anti-kick back guide
clamping screw
3mm Hex key
Work piece
If you are new to scroll saws, there will be a learning period, a period to learn the saw itself, and a period
to learn how the wood and saw work together. Expect some blade breakages, scroll saw blades are fairly
fragile, compared to blades found on a bandsaw or circular saw.
UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE ALLOWED IN WORK AREAS
PLUG IN AND SWITCH ON THE MAINS
SEE THE INSIDE COVER OF THE MANUAL FOR WEARING THE CORRECT SAFETY
PROTECTION WHEN USING THIS MACHINE.
Make a last check that everything is secure, that the blade is tight and all none essential items have been cleared
away from the work area. Connect a dust extraction unit or vacuum cleaner to the dust extraction outlet on the
fretsaw.
Turning “ON” the Scroll Saw:
1. Open the NVR switch shroud and press the “Green Button”, which puts power to the
master on/off switch, to the front of the variable speed control unit. (See fig 18).
NOTE: MAKE SURE the Variable Speed knob is turned down to “LOW”. (See fig 19).
2. Switch on the scroll saw by pressing the master switch to the “ON” position. (See fig 19).

OPERATING INSTRUCTIONS
15
Fig 18
Press the “GREEN” button to put power to the
master ON/OFF switch
Fig 19
(GREEN Button)
ON
Turn down the variable speed control knob
“ON”
“OFF”
3. Increase the speed to 400rpm, place the work piece on the table and supporting it with both hands, SLOWLY
guide the work piece forward into the blade.
NOTE: You must guide the wood into the blade SLOWLY, because the teeth are very small, and it cuts ONLY
on the down wood stroke. If you push the wood into the blade too rapidly, you can easily break the blade.
NOTE: If you find the blade is struggling to cut through, increase the speed by
turning the variable speed knob until you are happy.
4. Once you have completed your cut, switch off the
scroll saw by pressing the master switch to the “OFF”
position, see fig 19, turn “OFF” the mains switch.
5. If you have finished using the scroll saw, clean
above and below the work table and using a damp
cloth wipe the scroll saw over.
6. If the scroll saw is not going to be used for a
period of time, smear a light coat of oil over the work
table and place a dust sheet over the scroll saw. (Part
no: 600410).
Tilting the table to 45˚ degrees:
Loosen the table clamp to tilt the table
0-45˚ then re-tighten the table clamp
The table is set to 45˚ degrees as
shown on the scale.
45˚

OPERATING INSTRUCTIONS
16
In an Emergency:
IN AN “EMERGENCY” “SLAP” DOWN THE NVR’S SHROUD, THUS SWITCHING THE
MACHINE OFF INSTANTLY.
Fretsaw Operating Characteristics
Cutting Intricate Patterns:
The scroll saw’s unique ability is cutting intricate curves
which other saws cannot do. A scroll saw can also
be used for straight line cutting such as cross cuts,
ripping and bevels. The following is a list of points to
remember when using a scroll saw.
1. The saw does not cut wood by itself. You feed the
workpiece into the blade, letting the blade cut the
wood as you move the piece ahead.
2. You must guide the wood into the blade SLOWLY,
because the teeth are very small, and cut ONLY on the
down stroke. If you push the wood into the blade too
rapidly, you can easily break the blade.
3. Although the capacity of the saw accepts wood up
to 2” thick, better results are obtained with wood no
more than 1” thick. For wood thicker than 1”, you must
guide the wood into the blade very slowly, taking care
not to bend or twist the blade.
4. The teeth on the blade will wear out sooner or later.
The blade must therefore be replaced often to obtain
the best cutting results. A blade will stay sharp for half
an hour to 2 hours of continuous running, depending
on the material being cut.
5. Be aware that the blade has a tendency to follow
the grain of the wood. You can compensate for this by
watching the grain carefully and guiding the wood
past the saw blade.
6. If you are not familiar with scroll saws, there will
naturally be a learning period - a period to learn the
saw itself, and a period to learn how the wood and saw
work together. Expect some blade breakages, scroll saw
blades are fairly fragile not the same types of blade you
find on a handsaw or circular saw.
One capability a scroll saw has that other saws do not,
is cutting intricate patterns inside a work piece. To do
this, you should adopt the following procedure.
1. Drill a 1/4” hole in the middle of the work piece, in a
area which will not be a part of the finished object.
2. Switch off and unplug the machine from the supply.
3. Remove the blade from the machine. (See pages
17,18 & 19).
4. Place the workpiece on the table, with the 1/4” hole
over the access hole in the table.
5. Replace the blade, through the hole in the workpiece,
(with the teeth pointing downwards), and re-tension
the blade.
6. Plug the saw back in.
Check to ensure that the work piece is not touching
the blade before switching ON.

OPERATING INSTRUCTIONS
17
Adjusting the Blade Stroke:
On the motor drive wheel there are two pre-drilled holes for adjusting the blade stroke from 10mm to
20mm, please follow the instuctions below for changing the stroke.
Motor wheel drive assemblyUndo the side panel to gain access to the drive wheel
Undo the lower arm drive bearing using a 8mm socketPlace a steel rod into the recess to the side of the drive
wheel (B), to hold the wheel in position
Re-secure the lower armThe left hole is for 10mm strokes and the
right for 20mm strokes
1. To gain access to the drive wheel, remove the side
panel (A) by undoing the Phillips screw,
counter-clockwise, place assembly safely aside.
2. Place a steel rod into the recess to the side of the
drive wheel (B), to hold the wheel in position.
3. Undo the lower arm drive bearing using a 8mm
socket (C) and reposition to the adjacent hole to
change the stroke, re-secure.
Note: The left hole is for 10mm strokes and the right
for 20mm strokes.
A
C
B
B

CHANGING THE BLADE
18
Changing Standard Blades:
DISCONNECT THE SAW FROM THE MAINS SUPPLY
1. Lift up the blade guard (A) and push down the lower guard (B) (beneath the table).
2. Remove the table insert (C).
3. Loosen the tensioning knob (D).
4. Pull the tensioning lever (E) forwards.
5. Loosen the blade clamping knob (F).
6. Press down on the rocker arm and remove the upper blade clamp, from it’s cradle (G).
7. Press down the lower housing clip (H)(beneath the table) and remove the lower blade clamp.
8. REMOVE the blade assembly, through the hole in the table.
A
B
C
DE
F
GH

CHANGING THE BLADE
19
Changing Standard Blades:
9. Insert the saw blade clamps into the saw blade positioning guides (J), to the right side of the table.
10. Loosen the hex screws (K) on the blade clamps, using a 3mm allen key. REMOVE the blade.
11. Insert a NEW blade into the blade clamp slots (see the blade symbol embossed on the positioning guide).
Tighten the two hex bolts to clamp the blade in position.
12. REPLACE the blade assembly as previously described on page 18 in reverse. INSTALL THE BLADES AS
RECOMMENDED BY THE MANUFACTURER.
J
K
3mm Allen key
Blade clamp slot
Changing Standard Blades (Pin Ends)
CLEAN THE UPPER AND LOWER BLADE HOLDER BEFORE INSERTING
A NEW BLADE & CHECK THE BLADE FOR DAMAGE.
1. Repeat 1 to 8 on the previous pages, to remove the
standard blade.
2. INSERT the pin ended blade through the centre of
the table.
INSTALL THE BLADES AS RECOMMENDED BY THE
MANUFACTURER.
3. Slide the blade into the lower cradle (H) so that the
pins on the end of the blade engage in the recess in the
housing. (See page 20)
4. Press down the rocker arm and slot the blade
through the upper housing and lower the pin ends into
the cradle (G).
5. Pull the tensioning lever (E) back.
6. Turn the tensioning knob (D) (ONE FULL TURN
CLOCKWISE)
7. Replace the table insert (C).
8. Lower the upper blade guard (A) and push up the
lower guard (B) (beneath the table).

CHANGING THE BLADE
MAINTENANCE
20
Changing Standard Blades: (Pin Ends)
H
G
Blade pins
Upper cradle
Lower cradle
NOTES on Saw Blades: BLADES BREAK FOR FIVE PRINCIPAL REASONS:
HOW TO DETERMINE THE RIGHT BLADE FOR THE JOB?
1. Too much tension or too little tension on the blade.
2. Overworking the blade by feeding the workpiece too fast.
3. Twisting or bending the blade by feeding the workpiece off-centre.
4. Over use, the blade has reached the end of its useful life.
5. Maximum cutting depth 2”, optimum cuttting depth ¾” for which it was designed.
This fretsaw accepts a wide variety of blade widths and thicknesses. The width of the blade, the thickness of the
blade, and the number of teeth per inch (TPI) are determined by the type of material and size of the radius being
cut. Here are several examples:
TPI WIDTH THICKNESS MATERIAL
10 2.8mm
0.11”
0.5mm
0.020”
Medium curves on 114” to 1-3/4”
wood, wallboard, hardboard.
15 2.8mm
0.11”
0.5mm
0.020”
Same as above, plus wood 1/8” to
1-1/2” thick
18 2.4mm
0.095”
0.25mm
0.010”
Extra thin cuts on soft woods to 1/4”
and parquetry
As a general rule, select the narrowest blades recommended for intricate curve
cutting and widest blades for straight and large curve operations.
SEE OUR FULL RANGE OF FRETSAW BLADES AND
ACCESSORIES IN OUR CATALOGUE.
1. Apply a thin coat of paste wax on the work table
from time to time. This will help the wood glide across
the table more smoothly.
2. After every 50 hours of use, lubricate the lower arm/
drive bearing with 3-IN-ONE oil, (code 510053), by
removing the side panel of the saw.(See figs 20 & 21).