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Setup 2
AW10BSB2,AW12BSB2
Saw Bench
AW10BSB2 Code 501196
AW12BSB2 Code 501197
AW10BSB2 AW12BSB2
Code: 951539
Table Extension Set
AW10BSB2 Code: 951538
AW12BSB2 Code: 951541
AW10BSB2 Code: 718652
AW12BSB2 Code: 718653
Saw Bench Package
Sliding Table Kit
Setup 1
AT&M: 03/04/2017
REF: 508304
Index of Contents
02
Declaration of Conformity 03
Parts Index 04-05-06
General Instructions for 230V Machines 06-07
Specification 08
Initial Assembly
Saw Body Assembly 09-10-11
Fitting Hand Wheels 11-12
Saw Guard Assembly 12-13-14
Mitre Fence Assembly 16
Rip Fence Assembly 14-15
Micro-Adjuster Assembly 15
Rip Fence Extension 16
Kick-Plate Assembly 19
951538 10” and 951541 12” Table Extension Kits (Box 1 of 2) and (Box 2 of 2)
Setup 1 17-18
Setup 2 18-19
951539 10” and 12” Sliding Table Kits (Box 1 of 2) and (Box 2 of 2)
Mounting Bracket/Adjuster Block Assembly 20-21
Slide Rail and Table Assembly 21-22
Mitre Angle Rip Fence Assembly 22-23
Setting the Machine
Setting the Table 24
Setting the Sliding Tables 24-25-26
Setting the Angle Fence to the Saw Blade 27-28
Setting the Rip Fence 28
Setting the Mitre Fence 29
Checking the Belt Tension 29-30
Specific Instructions/Precautions for the Saw Bench 30-31
Operating Instructions 31
Illustration and Parts Description 32-33-34
Changing the Saw Blade 35-36
Maintenance 36
Wiring Diagram 37
Parts Breakdown/List
Diagram A
(Saw Bench Assembly) 38-39
Diagram B
( Saw Bench Table and Extension Tables Assembly) 40-41-42
Diagram C
(Mitre Fence Assembly) 43
Diagram C
(Mitre Fence Assembly) 43-44
Diagram D
(Saw Mechanism Assembly) 44-45
Diagram E
(Rip Fence Assembly) 46
Diagram F
(Sliding Table Assembly) 47
Diagram G
(Mitre Angle Rip Fence Assembly) 48
Notes 49-50-51
Page
Declaration of Conformity
03
Copied from CE Certificate
The undersigned, F. Nispel authorised by
Laizhou Fulin Machinery Co., Ltd.No. 275 Wenquan
East Road Laizhou, Shandong 261400 P.R. China
declares that this product:
Model number
MJ2325D/MJ2330D Table Saw
manufactured by Laizhou Fulin Machinery Co. is
in compliance with the following standards or
standardisation documents inaccordance with
Council Directives
EC Directive 2006/42/EC
Article 12, Section 3b
Registration No: BM 50300862 0001
Report No: 17700402 003
WARNING! Under no circumstances should
CHILDREN be allowed in work areas
IT IS RECOMMENDED THAT YOU WEAR EAR PROTECTION
WHEN USING THIS MACHINE
WARNING!
The symbols below advise that you follow the correct safety
procedures when using this machine.
Dust mask
should be worn
Ear protection
should be worn
Eye protection
should be worn
Fully read manual
and safety instructions
before use
Keep hands away
from moving parts
and cutting area
Foot protection
should be worn
Two man
assembly
Parts Index
04
Model Number: MJ2325D/MJ2330D
501196 10” and 501197 12” Saw Bench (Box 1 of 2)
1 off: Saw Table on upper chassis (with motor, table insert, saw blade & NVR Switch fitted)
2 off: Side Panels and Front & Back Panels
4 off: Lower Leg Columns
1 off: Side Table Extension
1 off: Dust Extraction Moulding 100mm
1 off: Dust Extraction Hose 100mm
Bag Containing:
8 off: M8 x 25mm Square bolts, washer and nuts(for 501196,8pcs;for 501197,7pcs)
4 off: M8 x 20mm Bolts, washers (for the connection of worktable & extension table)
4 off: M6 x 16mm Phillips screws, washers/nuts
4 off: M8 x 16mm Bolts, washers and nuts
16 off: M8 x 16mm Bolts, washers and nuts
1 off: Rear Extention Table
2 off: Extention Table Support Brackets
1 off: Kick-Plate with M8 Bolts & Washers
Bag Containing:
4 off: M8 x 20mm Caphead Bolts
4 off: M8 x 20mm Caphead Bolts and washers
2 off Hand Wheels and locating keys
1 off: Mitre Fence and Mitre Fence Extension with clamping screw knobs
1 off: Mitre Fence Steel Plate with pre-driled holes
1 off: Saw Guard with Phillips screw/nut and coach bolt/knob
1 off: Riving knife
1 off: M6 x 40mm Coach bolt and knob
2 off: 125mm and 50mm Hose Clips
1 off: 30mm hose
Bag Containing:
1 off: Tommy Bar
1 off: Spanner for (Changing the Blade)
1 off: Push stick
Bag Containing:
2 off: 13/17mm Spanners
Hex Keys: 3,4,5,6 and 8mm
1 off: Instruction Manual
1
2
3
3A
4
4A
4B
5
5A
5B
6
7
8
9
10
11
12
13
14
15
16
17
18
18A
18B
19
19A
Parts Index
05
501196 10” and 501197 12” Saw Bench (Box 2 of 2)
1 off: Rip Fence Assembly (partially assembled)
1 off: Rip Fence Extension
1 off: Short Rip Fence (front rail)
1 off: Short Rip Fence (back rail)
Bag Containing:
2 off: ‘T’ bolts M6 x 70mm and M6 knobs
2 off: Plastic Capping Plates (for ends of the rip fence mounting bracket)
2 off: Plastic Capping Plates (for ends of front rip fence rail)
8 off: 4mm Round head self tapping screws
1 off: Micro Adjuster Assembly
951538 10” and 951541 12” Table Extension Kits (Box 1 of 2)
2 off: Extension Tables with M8 x 25mm ‘T’ bolts, washers and nuts
1 off: Table support leg
1 off: Threaded rubber foot
Bag Containing:
8 off: M8 x 30mm bolts, washers and nuts
2 off M8 x 20mm bolts washers and nuts
951538 10” and 951541 12” Table Extension Kits (Box 2 of 2)
1 off: Long Rip Fence (front rail)
1 off: Long Rip Fence (back rail)
1 off: Measuring scale extension label
951539 10” and 12” Sliding Table Kits ( Box 1 of 2)
2 off: Sliding Table Mounting Brackets
2 off: Steel Clamping Plates (for Mounting brackets)
1 off Work Clamp and Tool Post
1 off: Sliding Table Assembly
Bag Containing:
6 off: M10 x 19mm Hex bolts (for table adjustment)
951539 10” and 12” Sliding Table kits ( Box 2 of 2)
1 off: Sliding Table Rail Assembly
1 off: Mitre Angle Rip Fence Assembly
20
21
22
23
24
24A
24B
24C
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Continues Over....
Parts index
General Instructions for 230V Machines
06
951539 10” and 12” Sliding Table kits ( Box 2 of 2)
Mitre Angle Rear Quadrant (with lift and shift handle)
Table Fence Mounting Casting
Mitre Angle Rip Fence
2 off: Height Adjusting Blocks
1 off: Distance Stop (with lift and shift handle)
42
43
44
45
46
The following suggestions will enable you to observe good working
practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.
Good Working Practices/Safety
WARNING! KEEP TOOLS AND EQUIPMENT OUT
OF THE REACH OF YOUNG CHILDREN
Primary Precautions
Primary Precautions
The machines are supplied with a moulded 16 Amp
plug (AW10BSB2) and 16 Amp plug (AW12BSB2) with a
3 core power cable. Before using the machine inspect
the cable and the plug to make sure that neither are
damaged. If any damage is visible, have the damaged
item inspected/repaired by a suitably qualified person.
If it is necessary to replace the plug, it is preferable to
use an ‘unbreakable’ type that will resist damage on
site. Only use a 16 Amp plug, (AW10BSB2) and 16 Amp
plug (AW12BSB2) and make sure the cable clamp is
tightened securely. Fuse as required. If extension leads
are to be used, carry out the same safety checks on
them, and ensure that they are correctly rated to safely
supply the current that is required for your machine.
The machine is not designed for sub-aqua operation, do not use when or where it is liable to get wet. If the
machine is to be used outside and it starts to rain, stop work and move it inside. If machine has got wet; dry it off
as soon as possible, with a cloth or paper towel.
DO NOT use 230V ac powered machines anywhere within a site area that is flooded or puddled, and do not trail
extension cables across wet areas.
KEEP the machine clean; it will enable you to more easily see any damage that may have occurred.
CLEAN the machine with a damp soapy cloth if needs be, do not use any solvents or cleaners, as these may
cause damage to any plastic parts or to the electrical components.
KEEP the work area as uncluttered as is practical, this includes personnel as well as material.
General Instructions for 230V Machines
07
UNDER NO CIRCUMSTANCES SHOULD CHILDREN
BE ALLOWED IN WORK AREAS
t is good practice to leave the machine unplugged
until work is about to commence, also make sure
to unplug the machine when it is not in use, or
unattended. Always disconnect by pulling on the
plug body and not the cable. Once you are ready to
commence work, remove any tools used in the setting
operations and place safely out of the way. Re-connect
the machine. It is also recommended that you use
switched supply outlets.
Carry out a final check e.g. check the cutting tool,
drill bit, saw blade etc., is securely tightened in the
machine, check you have the correct speed and
function set, check that the cutting path of the timber
is unobstructed, etc.
Most machines these days are fitted with NVR contact
switches so that machines cannot remain inadvertently
switched ‘ON’. However, it is a good habit to train
yourself to check that the machine is not ‘switched
on’ prior to connecting the mains supply, in case you
happen to be using one of the older machines.
Make sure you are comfortable before you start work,
balanced, not reaching etc.,
If the work you are carrying out is liable to generate
flying grit, dust or chips, wear the appropriate safety
clothing, goggles, gloves, masks etc., If the work
operation appears to be excessively noisy, wear
ear-defenders. If you wear your hair in a long
style, wearing a cap, safety helmet, hairnet, even a
sweatband, will minimise the possibility of your hair
being caught up in the rotating parts of the machine,
likewise, consideration should be given to the removal
of rings and wristwatches, if these are liable to be a
‘snag’ hazard. Consideration should also be given to
non-slip footwear, etc.
DO NOT work with cutting or boring machines of any
description if you are tired, your attention is wandering
or you are being subjected to distraction. A deep cut, a
lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases. There are very expensive, very
specialised machines for working in these areas,
THIS IS NOT ONE OF THEM.
CHECK that cutters, drills, blades etc., are the correct
type and size, are undamaged and are kept clean and
sharp, this will maintain their operating performance
and lessen the loading on the machine.
If possible always fit dust extraction to machines that
are producing high rates of sawdust, shavings, chips
etc. Above all, OBSERVE.... make sure you know what
is happening around you, and USE YOUR COMMON
SENSE.
REMEMBER, YOU ARE ULTIMATELY RESPONSIBLE
FOR YOUR OWN SAFETY THIS MACHINE IS
DESIGNED TO CUT TIMBER AND TIMBER
DERIVATIVE PRODUCTS. DO NOT USE FOR ANY
OTHER MATERIALS.
08
Specification
Initial Assembly
Please read through the Section entitled Parts identification and Description, this will enable you to more
readily identify those parts of the saw to which we will be referring.
Please note. Some of this assembly procedure is best accomplished by two persons.
Although the tasks are not impossible, some of the items are heavy and awkward, and
a mishandling error could cause injury. Please think about what you are doing, your
capabilities and your personal safety. We have added the ‘two person symbol’ to any
operation that we recommend should be a two person task.
You will require: A pozi screwdriver in addition to the tools supplied.
Model AW10BSB2
Code 501196
Rating Trade
Power 2.2kW 230V 1ph
Blade Dia/Bore 254 x 30mm
Blade Tilt 0-45°
Max Depth of Cut @ 45˚ 60mm
Max Depth of Cut @ 90˚ 75mm
Max Width of Cut with Fence (with optional table extensions) 840mm
Max Ripping Width (with optional table extensions) 990mm
Table Size (incl side table) 800 x 830mm
Table Height 865mm
Table Size With Extensions 800 x 1,170mm
Dust Extraction Outlet 100mm
Min Extraction Airflow Required 1,000 m³/hr
Overall L x W x H 1,170 x 800 x 865mm
Weight 184kg
AW12BSB2
501197
Trade
3kW 230V 1ph
315 x 30mm
0-45°
75mm
100mm
1,160mm
1,320m
800 x 870mm
865mm
800 x 1,480mm
100mm
1,000m³/hr
2,030 x 840 x 865mm
215kg
Unpack all the boxes and check all the components against the “Part’s Index”. If any parts or components are
missing, please contact our customer services department using the procedures and telephone numbers listed in
our catalogue, and you will be dealt with quickly and efficiently.
Please note: that, on occasion, the packing list is not strictly adhered to, please check all the boxes,
packets etc, to make sure that all the parts have been accounted.
Initial Assembly
09
PLEASE RECYCLE ANY UNWANTED PACKAGING RESPONSIBLY
Saw Body Assembly
Having unpacked the boxes, put the parts and
components where they are readily to hand. Break
down the main box by knocking the sides away (be
careful of exposed nails etc.), but leave the machine
sitting on its pallet. Identify the short rear panel
with the dust extraction cutout (2), locate the dust
extraction moulding (4) and fit to the panel using
the nuts and bolts (5) provided. (See fig 1)
The orientation of the moulding should leave the
30mm outlet pointing upwards i.e. pointing up the
long length of the panel. Put the panel aside, and
locate the lower leg columns (3) and 4 No. M8x16mm
(5A) bolts, nuts and double washers. Fix the lower legs
to the upper legs using a washered bolt through the
legs and secure with washer and nut, only turn the nuts
up finger tight at this time. (See fig 2) Locate the rear
extention table (6), table support brackets (7) and 4 No.
M8 x20mm caphead bolts and washers (9).
NOTE: the manufacturer has fitted adjusting bolts
to the brackets, these are the faces that back
against the legs.
NOTE: The upper leg columns (3) has welded nuts
to the inside face to mount the support brackets (7)
Fasten the support brackets (7) to the upper leg
columns (3) using the bolts washers (9) and finger
tighten the at this time. (See fig 4-5-6)
Fig 1 Fig 2
2
3
4
5
Fig 3 Fig 4
7
5A
Fig 7
Fig 8
16
4A
Initial Assembly
10
Adjusting bolt
Table supporting brackets assembled
Fig 5
Fig 6
9
7
Locate the remaining three panels (2) and 20 No.
M8x16mm (5B) bolts, nuts and double washers.
Take up the rear panel with the dust extraction
moulding fitted and fit between the rear legs,
using washered bolt through the leg and panel
and securing with washer and nut. Again, secure
the nuts finger tight only. (See fig 7)
With easy open access, now is a good time to fit the
dust extraction hose. Locate the hose (4A) and the
two 125mm hose clips (16). Stretch the hose out to
its full length. Slip the hose clips over the ends of
the hose, fit the hose to the outlet on the saw box
and the dust extraction moulding and tighten the
hose clips to clamp them in place. (See figs 8-9-10)
Fit the hose over the dust extraction
moulding and clamp in place
Fit the hose over to the saw box outlet
and clamp in place
Fig 9
Fig 10
Fit the remaining panels to the legs, using the same
securing sequence. Wriggle, push, pull, press, lever
etc., the legs and the panels into the best alignment
with the upper chassis and tighten the nuts and
bolts using the spanners provided. (See figs 11-12)
Fig 11
4A
16