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Axminster Trade PS315 User manual

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PS315 1600mm
Panel Saw
Code 101256
Original Instructions
AT&M: 21/06/2018
BOOK REF : 101882
Index of Contents
2
EU Declaration of Conformity
EU Declaration of Conformity 02
What’s Included 03-04-05-06
General Instructions for 230V Machines 07
Specific Safety Precautions 07-08
Specification 08
Initial Assembly 08-09-10-11-12-13-14-15-16-17-18-19
Machine Footprint 19-20-21
Illustration and Parts Description 21-22-23-24-25-26
Positioning the Machine 27
Setting Up the Machine 28-29-30-31
Operating Instructions 32-33-34-35
Changing the Saw Blade 36-37
Routine Maintenance 38-39
Exploded Diagram/Parts List 40-41-42-43-44-45-46-47-48-49-50-51
Wiring Diagram 52
Notes 53-54-55
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Two Man
Assembly
The symbols below advise the correct safety procedures when using this machine.
Cert No: Circular Saw
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Panel Saw
Model PS315 conforms to the machinery example for which the
EC Type-Examination Certificate No BM50302225
has been issued by
at:
and complies with the relevant essential health and safety requirements.
2006/42/EC
06/42/EC - Annex I/05.2006
EN 60204-1:2006+A1+AC
EN 1870-18:2013
declares that the machinery described:-
This machine complies with the following directives:
EU Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director Date: 11/12/2020
What’s Included
3
Quantity Item Model Number
1 PS315 1600 Panel Saw PS315/230
Part Part
1 Main Saw Assembly 0 1 Right Hand Pressed Steel Table 11
1 Sliding Table Extension Support Arm 11 Rear Extension Table 12
1 Rip Fence Control Assembly 21 Sliding Table Extension Assembly 13
1 Mitre Fence Assembly for (Sliding Table) 31 Sliding Table Extension Support Bar 14
1 Workpiece Support Shoe 41 Operating Wheel Handle 15
1 Push Stick 5 1 Extraction Moulding Outlet 16
1 Rear Table Support Bracket 61 Crown Guard and Hose Assembly 17
1 Fence Clamping Handle 1 Sliding Table Assembly 19
Fence Assembly Clamping Handle 71 Rip Fence Rail Shaft 20
1 Right Hand Table Support Leg 81 Rip Fence 21
1 NVR Switch Emergency Stop Lever 91 Workpiece Clamp Shaft 22
1 Right Hand Cast Iron Table 10 1 Sliding Table Fence Assembly 23
and distance stop
1 Rip Fence Scale 24
Bags Comprising 18
1 Hose Support Bracket B 1 Locking Pin KNob for (Rise & Fall Wheel) F
1 Blade Locking Bar C 1 Sliding Table Locking Knob G
1 L Handle 4mm Hex Key D 6 Hex Keys 8-6-5-4mm H
1 Spanner 17-13mm E 1 Sliding Table Operating Handle I
6 Scoring Blade Spacers J
1 User Manual 2 100mm and 50mm Clips
Main Saw AssemblyPanel Saw Box Crates
0
What’s Included
4
1
3
4
6
8
5
7
2
What’s Included
5
10
9
11
12
13
15
16
17
14
What’s Included
6
B
C
D
E
GF
H
I
J
18
19
20
21
22
23
24
23
Box inside the machine
General Instructions for 230V Machines
7
Make sure the saw blade is the correct type for the job in
hand.
Do not force the saw, if the saw begins to ‘stall’ you are
‘forcing the cut’ or over working the saw. Ensure that
the saw blade is clean and sharp. Resin build up on
the blades will increase the friction of the saw passing
through the timber, and cause over heating of the blade,
blunt teeth will work harder tearing the fibre of the
timber as opposed to shearing it, also with subsequent
overheating. Both faults unnecessarily load the machine
beyond normal usage, and shorten its longevity.
Do not use blades that are damaged in any way.
Do not remove the blade guard.The design of the riving
knife on the machine will not allow for slotting or‘blind’
grooving, so there is no reason to remove the guard.
There is adequate clearance under the guard for the
capacity of the machine.
Do not use any blades that cut a smaller kerf than the
riving knife thickness. Make sure the riving knife is
correctly adjusted to the blade and is securely fastened.
If the table insert becomes damaged or broken, and will
not support the timber ‘up close’to the blade, replace it.
Specific Safety Precautions
Continues Over....
Do not start the saw with the workpiece touchinge the
blade.
FOR YOUR OWN SAFETY NEVER
OPERATE THE TABLE SAW WITHOUT
THE RIVING KNIFE IN PLACE!
Do not commence sawing until the blade has run up to
full speed. After switchinge off, never try to slow the saw
down more quickly by applying side pressure (with a
piece of wood?) to the blade. Apply the old joiner’s adage
of never getting hands within one handbreadth of the
blade. Leave the machine disconnected from the mains
supply until you are about to commence work.
Always disconnect the machine if you are leaving it
unattended.
Never leave the vicinity of the machine unless the blade
has come to a complete stop.
Do not attempt to carry out any maintenance, corrective
work, setting up etc., unless the machine is disconnected
from the mains supply. If any tools have been used
during setting up procedures, make sure they are
removed from the machine and stowed safely away.
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working
order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 16 Amp plug.
• Inspect the cable and plug to ensuree that neither are
damaged. Repair if necessary by a suitably qualified person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere within
a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to
commence.
• Always disconnect by pulling on the plug body and not
the cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to
prevent it being caught up in the rotating parts of the
machine.
•Consideration should be given to the removal of rings
and wristwatches.
•Consideration should also be given to non-slip footwear
etc.
•If another person is to use the machine, ensure they are
suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•OBSERVE…. make sure you know what is happening
around you and USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.
Specific Safety Precautions
8
Do not attempt to carry out cross cutting operations
‘freehand’, always use the mitre fence for small material
and the sliding carriage for larger workpieces. Unless you
are an experienced machine operator, do not attempt to
‘rip’ freehand, always use the guiding facility of the rip
fence. It is perfectly acceptable to support, guide, and
feed the timber with your hands whilst ripping stuff of
some length, however, as you approach the blade ensure
that the push stick is to hand, and that you use it.
Remember the emphasis of the ‘push’ should be between
the blade and the fence and close to the fence. Use your
Initial Assembly
PLEASE NOTE: Some of this assembly
procedure is best accomplished by two
persons, some of the items are heavy and
awkward, and a mishandling error could
cause injury. Please think about what you are doing,
your capabilities and your personal safety.
Unpack all the boxes and check all the components
against the ‘What’s Included’ list. If any parts or
components are missing, please contact our customer
service department using the procedures and telephone
numbers listed in our catalogue, and you will be dealt
with quickly and efficiently.
PLEASE NOTE: The panel saw comes 80% assembled,
in order to reduce the footprint of the machine for
packaging, several items are dismounted from the
machine and need to be re-affixed.
please check all
the boxes, packets etc, to make sure that all the parts have
been accounted for.
Main Saw
Having unpacked the boxes, (please dispose of any
unwanted packaging responsibly), put the parts and
components where by they are readily to hand. Break
down the main box by knocking the sides away (be
careful of exposed nails etc.), but leave the machine
sitting on its pallet. Remove the protective grease film
that is coating all the unpainted parts of the machine.
Use a proprietary de-greasing agent. Unfortunately, this
cleaning process is always a bit ‘mucky’. You are advised
to wear overalls or coveralls etc., during the process.
After cleaning, lightly coat the exposed metal surfaces
with ‘anti rust’ oil spray to prevent any rusting.
1. Remove the side access panel by removing the nuts
and washers. Raise the saw assembly up using the
‘Rise/Full’ operating handle and remove the box within,
see fig A
2. Locate the crown guard and hose assembly (17)
and the dust extraction moulding (16). Remove the
four self tapping Phillips screws/washers from around
free hand to support and guide the material on the
offside of the saw blade and at least 100mm away from
it. If the timber does not extend to at least 100mm to the
offside of the saw blade, the material possibly does not
need guiding or supporting.
Check (especially on site), that there are no foreign
objects e.g. old nails, screws, small stones etc embedded
in the material you are about to cut. If necessary take a
wire brush to the timber before working.
Code 101256
Model PS315
Rating Trade
Power 2.6kW (max input) 2.2kw output 230V 1ph
Blade Dia/Bore 254, 305 or 315mm x 30mm x 3mm
Blade Tilt 0-45°
Scoring Blade Diameter 90mm
Max Depth of Cut @ 45˚ 80mm (315)
Max Depth of Cut @ 90˚ 100mm (315)
Max Width of Cut with Fence 1,220mm
Table Size 385 x 800mm
Table Height 865mm
Sliding Table Size 1,600mm x 270mm
Dust Extraction Outlet 100mm
Min Extraction Airflow Required 1,000m³/hr
Overall L x W x H 1,600mm x 1,540mm(+740mm crosscut table) x 865mm
Weight 255kg
Specification
Initial Assembly
9Continues Over....
Fig 01-02-03
Fig A
Extraction moulding
Rise and fall
operating wheel
Phillips screw
Flexible hose
Machined cut-out
Hose clamp
Screwdriver
5. Locate the hand wheel (15). Undo the grub screw with
the supplied Hex key to the hand wheel (15), slide the
wheel onto the drive shaft and re-tighten the grub screw,
see figs 06-07. DO NOT OVER-TIGHTEN
NOTE: Make sure you line up the grub screw with
the machined surface on the drive shaft.
Fig 06-07-08
Hex key
16 F
Machined face
Right Hand Extension Tables
45˚ Operating Wheel
Rise/Full Locking Pin Knob
WARNING!! THE CAST IRON EXTENSION
TABLE IS VERY HEAVY YOU WILL REQUIRE
A SECOND PERSON TO HELP!
1. Locate the two extension tables (10-11) and the right
hand table support leg assembly (8). Remove the four
M8x25mm bolts and washers from the side of the saw’s
main table (0) and place safely aside, see fig 09-10.
6. Locate the locking pin knob (F), insert the threaded
shaft through the centre of the rise and full operating
wheel and lightly tighten, see fig 08.
Fig 09-10
0
4. Locate the RED emergency stop lever (9) and remove
the two Phillips screws and nuts. Line up the holes in the
hingees with the ones on the NVR switch housing, insert
the Phillips screws through the hingees and replace the
nuts. Lightly tighten sufficiently to allow the lever to
move freely, see fig 04-05.
Fig 04-05 9
the machine cutout to the rear of saw frame. Insert the
moulding (16) into the round machined cut-out, line up
the pre-drilled holes and secure in place with the fixings
you removed earlier, see figs 01.
3. Place a hose clip over the end of the flexible hose,
insert the end of the hose over the extraction moulding
and secure in position, see fig 02-03.
15
Initial Assembly
10
3. Place a straight edge
across both tables and
check they are level with
each other, see fig 12. If there is any deviation between
the tables adjust the four grub screws below each M8
bolt, see fig 13.
Fig 12
NOTE: Make small adjustments (clockwise to raise the
table and anticlockwise to lower the table), checking
as you go, moving the straight edge across the tables
until they are perpendicular. Once you are satisfied
tighten the four M8 bolts.
Fig 11
Fig 13
10
4. Locate the pressed steel table (11) and the support leg
(8), remove the two bolts, washers and nuts from the
support leg, line up the two mounting holes in the
support leg with the two centre holes in the pressed
steel table (11) and secure the leg support to the table
with the fixings you removed earlier, see fig 14.
Grub screw
Hex key
Straight edge
M8 Bolts & washers
2. Offer up the pre-drilled holes in the cast iron table (10)
with the holes in the main saw table (0) and lightly secure
using the four M8 bolts and washers you removed earlier
with the supplied spanner, see fig 11 DO NOT FULLY
TIGHTEN AT THIS POINT.
Fig 14
8
11
Bolts, washers & nuts
5. Loosen the cap head screws and adjust the support
leg (8) length to give you extra support when mounting
the table (11), see fig 15. Retighten when satisfied.
Fig 15
6. Remove the four bolts, washers and nuts from the
pressed steel table (11). Line up the holes in the pressed
steel table with the ones in the cast iron table (10) Insert
the bolts through the pre-drilled holes and lightly secure
with the fixings you removed earlier, see fig 16-17.
Fig 16-17
11
10
8