Axminster UJK Pro Router Table User manual

Cast Iron Top Kit Code 717127
Laminated Top Kit Code 719240
Original Instructions
AT: 04/08/2020
BOOK REF: 104390
BOOK VERSION: 04
Pro Router Table
Hole assembly instructions including the UJK
table tops, fence assembly, table inserts and
other accessories

Index of Contents
2
• Introduction 03
• What’s Included 04-05-06-07
• Optional Accessories 08-09-10-11-12
• Kit Specification 13
• General Instructions for 230V Machines 13
• General Safety Instructions 14
• Assembly 15-16-17-18-19-20-21-22-23-24
• Illustration & Parts Description 25
• Mounting the Router to the Universal Base Plate 26-27
• Mounting the Router to the 10mm Table Inserts 28-29-30
• General Guide to Router Cutters 31-32
• Exploded Diagram/Parts LIst 33-34-35-36-37
• Notes 38-39
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
Dust mask
should be worn
The symbols below advise the correct safety procedures when using this machine.
Axminster Tools & Machinery Ltd
Axminster Devon
EX13 5PH UK
axminster.co.uk
Type Router Table
Model UJK
EC DECLARATION OF CONFORMITY
MACHINERY DIRECTIVE,UJK ROUTER TABLE,
Axminster Tools and Machinery Ltd
declares that the attachment described
under Technical Data is in compliance with:
2006/42/EC
declares that the machinery described:-
Declaration of Conformity
Signed
Andrew Parkhouse
Operations Director

3
The UJK professional router table is a solid, dependable
unit that will give many years of useful service.The benefits of
using cast iron for the manufacture of machine tables are well
known especially where vibration damping and stability are
paramount.The quality of the surface grinding on this table is
superb, offering little resistance when passing stock across the
table during use. If you have room in your workshop for a full
sized router table, you will wonder how you managed without
one.There are many complex routing operations that can only
be carried out using a table set-up.The aperture in the table
top is designed to accept our router elevator and when fitted
with this unit you will have yourself an excellent versatile set-
up.Top measures 812 x 610mm.
Introduction
The Professional Laminated router table is high grade birch
ply with a hard wearing, low friction, phenolic laminated sur-
face.The ply core ensures the top will remain flat throughout its
working life, while the laminated top ensures workpieces glide
smoothly. An extruded aluminium track inset into the tabletop
includes a standard 19mm track for the use of a mitre fence and
a T-track slot for other jigs and accessories.The 230 x 306mm
central aperture will accept any of the UJK router table inserts
as well as the UJK router elevator.The top measures 800 x
600mm and is pre-drilled to fit the UJK Professional router table
leg stand, fence assembly or optional dust collection box
.
The fence is a superb quality single aluminium section
supplied with a transparent dust port for efficient extraction
from above the table. Provision is made for the fitting of guards
and accessories with a T-slot at both the top and front of the
fence.An adjustable transparent guard is included for your
safety. Adjustable scales are provided for attachment at either
side of the table and the fence is attached to these and locks
into place at the required position.A scale is also provided for
the top of the fence with the zero position at the centre.
Adjustable in-feed and out-feed fences attach to either side of
the aluminium section and the central aperture can be opened
and closed according to the diameter of the cutter in use.
Fence measures 904 x 90mm high.
The leg stand is of sturdy construction with a foot operated
retractable castor for excellent mobility around the workshop.
A neat rack is provided for keeping your most popular router
cutters to hand and provision is made for storage of the
supplied mitre fence assembly. Stand height including cast
iron top 930mm.

What’s Included
4
Quantity Item Part Code
502536
Bag 1 Containing:
40 No Bolts (M6x12mm) 1
40 No Flat Washers M6 2
2 No Round Head Screws (M4x20mm) 3
4 No Adjustable Feet 4
4 No Upright Supports A
2 No Upper Side Panels (Long) B
2 No Upper Side Panels (Short) C
2 No Lower Support Brackets (Long) D
2 No Lower Support Brackets (Short) E
2 No Cutter Holders F
1 No Mitre Fence/ Extension G
2 No Bolts (M6x30mm)
2 No M6 Washers
2 No Wing Nuts
1 No Wheel Support Bracket H
UJK Router Table Leg Stand
A
B
CF
G
GH
4
D
E

What’s Included
5
Rear Wheel Assembly
Quantity Item Part Code
502536
Bag 2 Containing:
2 No Wheels a
2 No Wheel Brackets b
4 No Hex Bolts (M6x12mm) c
2 No Bolts (M8x50mm) d
4 No M6 Washers e
4 No M8 Washers f
2 No M8 Nuts g
1 No Mobility Wheel Assembly J
1 No Mitre Fence Tool Rest K
a
bc e
f
g
d
J K
I

What’s Included
6
Bag Containing Code: 502535-102543
10 No Countersink Phillips Screws (M6x20mm)
6 No Hex Bolts (M6x16mm)
6 No M6 Washers
6 No Spring Washers
10 No M6 Nuts
UJK Router Table Tops
Quantity Item Part Code
1 No UJK Pro Cast Iron router table top A502535
1 No UJK Pro Laminated router table top B102543
A
UJK Pro Cast Iron Table Top
B
UJK Pro Laminiated Table Top
Quantity Item Part Code
508273
1 No Fence K
1 No Extraction Moulding L
1 No Dust Shield M
1 No Bag Containing N
2 No Locking Handle Knob (5/16”) a
8 No M8 Locking Knobs b
2 No Fence Spacers c
8 No ‘T’ Bolts (M8x43mm) d
6 No Hex Screws (M6x12mm) e
8 No Hex Bolts (1/4 x 5/8” f
2 No Lock Hex Nuts (5/16”) g
6 No Square Nuts 1/4” h
10 No M8 Flat Washers i
6 No Flat Washers (M6) j
2 No Fence Fixing Brackets O
Fence Fixing Brackets with Scale P
2 No Adjustable Wood Faces Q
UJK Fence Assembly

What’s Included
7
K
L
M
N O P Q
a
bc
degh i j
N
f

Optional Accessories
8
1) UJK QuickStop
(Code 502569)
•A hinged stop to fit the UJK router tables.
•An excellent device for stopped
chamfers or rebates.
•Attaches to the top of the router
table fence.
•Simply flips up out of the way when not required.
502566
502567
502565
105932
502748
502525
951187
2) UJK 10mm Aluminium Router
Table Insert c/w Universal Base
(Code 502748)
UJK 10mm Aluminium Table Insert
(Code 105932)
• Threaded lead-in pin.
• To fit 230 x 306mm aperture.
• Twist lock insert ring supplied with wrench.
3) Router Table Inserts
• A range of central inserts for the
• Axminster or UJK router elevator
• Also suitable for UJK aluminium and phenolic router table
insert plates.
• Sizes include 12.6mm, 38mm, 63.4mm plus a guide bush
adaptor.
• Blank insert available for making your own hole size.
• Available as a set of four or individually.
(Code 502565) 12.6mm
(Code 502566) 38mm
(Code 502567) 63.4mm
(Code 951187) Blank Insert
(Code 502525) Guide Bush Adaptor
4) Vertical Feather Boards
(Code 502751)
• Gives downward pressure against workpiece.
• Excellent for safer routing.
5) Horizontal Feather Boards
(Code 502750)
• Holds workpiece against fence.
• Excellent for safer routing.
• Use as singles or stacked for more support.
502751
502750

Optional Accessories
9
6) UJK Router Elevator
(Code 502701)
The UJK router elevator is a logical solution for fast,
accurate production on many router table installations.
This compact design was developed by us to fit straight
into our own router tables and most table set-ups can
accommodate this size of insert (305 x 229 x 6mm).The unit
can be made to fit flush into the tabletop by the provision
of levelling screws at each corner of the table insert. Height
adjustment is carried out by inserting a handle through a
measurement dial set into the machine table. Each rotation
of the handle raises or lowers the cutter by exactly 2mm
and the integral scale is graduated into increments
enabling very accurate adjustments to be carried out.
7) UJK Dust
Extraction Box
(Code 502538)
• Dust collection device.
• Efficient extraction from above and below the table.
•Access door with magnetic catch.
•63mm extraction hose included.
•100mm outlet.
Dust extraction from a router table can be difficult and for it to
work effectively it needs to extract from both above and below
the table. Designed to fit the UJK Pro and Compact router
tables this device fits below the table top enclosing the router.
It could also be fitted to other custom made tables of your
own design.The 100mm diameter outlet on the back also
incorporates a 62mm inlet and hose which enables extraction
from both above and below the table simultaneously. An
access door is provided on the front with a magnetic closure
enabling access to your router for adjustments if required.
Measures 330 x 260 x 350mm high with an access aperture of
225 x 170mm.
Continues Over...
8) UJK Off Set Bars for Router Tables
(Code 103561)
A pair, these H-section extrusions fit behind the outfeed
fence of the UJK router table fence. Once in position they
give you an exact 1mm offset between the infeed and
outfeed fences. Their clever design means you can rotate
each extrusion by 180° and reinsert them in position to
achieve an exact 2mm offset.

Optional Accessories
10
9) UJK Extension for Cast Iron Router Table
(Code 103551)
Made specifically for the UJK Professional Router Table, this
extension provides vital extra support when machining
wide workpieces such as raised panels for cupboard doors.
It is 810mm in length, running along the entire front edge
of the table. Fixing is just a simple matter of attaching a
bracket on either side, on the underside of the table using
3 cap-head screws per side.
The extension slides in and out of the brackets, on strong
rectangular section bars. Going from zero to 260mm, at its
maximum, it effectively gives you approximately 610mm
from the centre of the router cutter to the edge of the
extension.The top edge of the extension is a low friction
material, ensuring that your work glides smoothly.
10) UJK Digital Height Gauge
(Code 103655)
The UJK Digital Height Gauge is an indispensable
measuring tool for the accurate setting of cutting depths,
in particular router cutters and saw blades.
The body is cast iron, with machined feet that form a
reference surface. It is stable and can stand upright without
additional support. It is equally accurate both vertically and
horizontally.The horseshoe shaped body measures 54mm
between the legs with an internal height of 80mm.The
main feature is its highly accurate digital scale unit, with an
LCD screen offering a read-out in either metric or imperial.
The display has a resolution of 0.01mm or 0.001 inches.
The digital read-out tells you precisely how deep your saw
blade or router cutter is going to cut.With a measuring
speed of 1.5 milliseconds, it is somewhat faster than
making a guess with a ruler. You can zero the digital
read-out at any point, allowing relative adjustment. It is
particularly handy to hold the bar in contact with the blade
or cutter and gradually increase the cutter height until the
display reaches the desired depth.Used horizontally, you
can measure or adjust a router table fence relative to the
cutter.The UJK Digital Height Gauge will also measure a
mortice to a depth of 99mm.