AZUD HELIX AUTOMATIC FT200 SW AA DLP Series User manual

MASF0191-00
AZUD HELIX AUTOMATIC SERIE FT200 SW AA DLP
V3.0
USER’S MANUAL
Water Filtration Solutions
Sistema Azud, S.A. Tel. + 34 968 80 84 02 Fax: + 34 968 80 83 02 E-mail: [email protected] www.azud.com

2
System of symbols used in this manual:
In the reading of this manual you will find some signs used as information points to warn and to identify
risks. This is the format and content of these messages:
It Indicates instructions and warnings which failure to follow could cause
damages to people, the Equipment and its surroundings.
This manual is subject to modifications without prior warning.

INDEX
1. INTRODUCTION 4
2. FEATURES OF THE FILTRATION EQUIPMENT 4
2.1 Exclusive use of the Filtration Equipment.
2.2 Identification of the Product.
2.3 Operation Description.
2.4 Components and Spares.
2.4.1 AZUD HELIX AUTOMATIC Filter.
2.4.2 Backflushing Valves.
2.4.3. Manifolds
3.TECHNICAL DATA 15
3.1 AZUD HELIX AUTOMATIC General Features and requirements.
3.2 Dimensions.
4. SECURITY INFORMATION 17
5. INSTALLATION INSTRUCTIONS. 19
5.1. Separation of the Equipment from the pallet.
5.2 Adjustment of the supports of the Equipment
5.3 Fastening the equipment to the floor.
5.4 Connection of the manifolds of the equipment.
5.5 Hydraulic connection of the equipment and the Control Unit.
6. OPERATION INSTRUCTIONS. 25
6.1 Start-up AZUD HELIX AUTOMATIC equipment.
6.2 Opening and closure of AZUD filters.
7. MAINTENANCE INSTRUCTIONS. 26
7.1 Maintenance Chart.
7.2. General inspection of the Equipment
7.3 Inspection of the filters
7.3.1 Cleaning of discs
7.3.2 Inspection of the gaskets.
7.3.3 Inspection of the movable elements of the base of the filtering element.
7.3.4 Inspection of the Piston elements
7.4 Inspection of the components.
7.4.1 ¼” Intake filter inspection.
7.4.2 Grooved couplings maintenance.
8. POSSIBLE PROBLEMS – CAUSES – SOLUTIONS. 32
9. WARRANTY. 35

Water Filtration Solutions
4
1. Introduction.
Thank you for trusting in AZUD HELIX AUTOMATIC equipments to solve your filtration
requirements. Please read carefully this manual and you will find answer to most of your questions.
IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT US IN
[phone] OR azu[email protected]
All the equipments manufactured in Sistema AZUD are subject to strict quality control tests and are
manufactured under a productive process which complies with the requirements of the standard ISO
9001/2000.
Sistema AZUD is also committed with the environment, and is certified under the Environmental
Management System of the standard ISO 14001.
This manual includes instructions and warnings to a correct installation, operation
and maintenance of the Equipment.
2. Features of the Filtration System.
2.1. Exclusive Use of the filtration Equipment.
Sistema AZUD filtration equipment have been designed to exclusively filter water,
according to the Operational Conditions indicated in the Technical data and the
Industrial label of the Equipment. Never will be used to the filtration of dangerous
liquids (understood as such the specific in the charter 2 of article 2 of Directive
67/548/CEE, of 27th of June of 1967), or liquids for food use.
CLASSIFICATION ACCORDING TO THE DIRECTIVE OF PRESSURE
EQUIPMENTS.
PED 2014/68/UE: Art. 4.3

Water Filtration Solutions
5
2.2. Identification of the product.
In AZUD each filtration equipment is identified by an industrial label, placed in one of the main
manifolds, with the serial number. With this number the factory can always identify the equipment.
The modification or elimination of this label cancels any warranty; and impedes the
identification of the Equipment.
The industrial label indicates: manufacturer, address, model, year of manufacturing, serial
number, max. Pressure, max. Temperature and conformity with the Directive of Pressure
Equipments 2014/68/UE Art.4,3.
The filters of the equipment,
are identified with a label in
which is indicated the model,
year of manufacturing, serial
number and max pressure.
AZUD HELIX AUTOMATIC consists of a filtering element which comprises
grooved discs, that allow the retention of particles of a size bigger than the
required filtration grade. The Equipment combines the advantages of the disc
filters with those of the helicocentrifugal effects of the helix.
AZUD grooved discs combine on-surface filtration and in-depth filtration to
achieve the maximum precision and safety in the filtration.
The particles are retained through the channel of the discs.
DISCS
2.3. Operation Description.

Water Filtration Solutions
6
BACKFLUSHING
VALVE
AUXILIARY
VALVE
TECNOLOGY
The system carries out two independent phases in each filtering unit but simultaneous in the filtration
system in precise moments. This is called FILTRATION PHASE and BACKFLUSHING PHASE
FILTRATION STAGE
In the filtration process, water
is carried from the inlet
manifold through the
backflushing valves, to the
interior of the totality of the
filters which form the filtration
system
Once the water comes in the
filter, the only way to follow are
the channel of discs.
The outlet manifold is the
responsible to collect the
filtered water and carry it out to
the exterior of the same.
BACKFLUSHING PHASE
The start of the backflushing process takes place when the Control Unit activates the
backflushing cycle under one of the four possible orders: Differential of pressure, time
frequency between backflushings or manually on the keyboard or by external signal.
Backflushing takes place in a sequential form.
The programmer of the Control Unit, closes the contact which supplies NC solenoid charge and which is
responsible for the activation of the first station that will carry out the backflushing. The solenoid converts
the electric signal in a neumatic signal responsible for the feeding of the backflushing valve chamber and
the auxiliary valve. Through the feeding of the three-way valve chamber, the inlet of water to the filter is
closed, communicating the interior of the filter with the drainage manifold, starting a backflush.

Water Filtration Solutions
7
The release of discs makes possible these can freely spin due to the
tangential projection of the water coming from the feeder bars which
at the same time are used as structural support of the stack of discs.
The correct distribution of the holes in the bars, together with the
studied design of the same, project water under pressure which
tangentially falls into the discs, generating its rotation and vibration of
the same and consequentially the complete elimination of the retained
solids through the backflushing valve. These are carried to the outside
by the drainage manifold.
Once the station has completed the backflushing process, it is
repeated sequentially until it completes the totality of stations which
form the filtration equipment.
The end of the backflushing coincides with the closure of the drainage
outlet and the opening of the inlet manifold on the last station which
forms the filtration equipment. In this way the filtration initial conditions
are re-established and also the availability of the totality of filters to
carry out the filtration function.
A moment after the following solenoid
introduces the air in the filtered water
deposit.
All that available hydraulic
power is used to overcome
the pressure exerted by the
spring on the discs stack
generating in this way its own
decompression due to the
piston displacement (raising).
LOWER SIDE OF
THE FILTERING
ELEMENT
PISTON CAP WITH
SPRING
BACKFLUSHING
STAGE
FILTRATION STAGE
VALVE
90º
VALVE
180º
FLOW
FLOW
FLOW
FLOW
This mixture of water –
air provokes a hydraulic
– pneumatic force
which is used to
overcome the pressure
made by the spring over
the stack of discs,
generating the
decompression of the
same due to the rising
of the piston.

Water Filtration Solutions
8
2.4. AZUD HELIX AUTOMATIC SERIE FT200 SW AA Components and Spares.
14
AUTOMATITATION SCHEME
6
4
8
5
7
2
9
11
1
3
12
13
10
21

Water Filtration Solutions
9
*: OPTION
RPA: POLYAMIDE REINFORCED WITH GLASS FIBER
PP: POLYPROPYLENE
NBR: NITRIL RUBBER
A, INOX.: STAINLESS STEEL
Please indicate the serial number of the equipment when requesting spares.
COMPONENTS
NUMBER CODE DESCRIPTIOIN MATERIAL
1 - FILTRO AZUD HELIX AUTOMATIC FT 2”S V3,0. -
3 - INLET MANIFOLD HDPE
4 - OUTLET MANIFOLD HDPE
5 - DRAINAGE MANIFOLD HDPE
6 - PRESSURE MANIFOLD HDPE
2 - AUXILIARY TANK
7 MANIFOLD SUPPORTS METAL.
8 3 WAYS HYDRAULIC VALVE 2” 90º PLASTIC
21 3 WAYS HYDRAULIC VALVE 2” 180 PLASTIC
11 - GROOVED COUPLING 2” METAL
12 - GROOVED COUPLING 3” METAL
13 17C30VP0 GROOVED COUPLING PVC-GLUE 3” PVC
18800008 HYDRAULIC COMMAND 8x6 mm PE
10 RETENTION VALVE
22 ¼” BSP GLYCERIN PRESSURE GAUGE VERTICAL -
SPARE PARTS
CODE DESCRIPTIOIN MATERIAL un
16 17RXP010 PLASTIC LID 3" RPA 1
17 - AZUD HELIX AUTOMATIC FILTERING
ELEMENT -1
18 17RXP084 SAFETY CLAMP FILTER A. INOX. 1
19 17RXP012 SEALING GASKET FILTER 2”-3” NBR 1
20 BASE AUTOMATIC FILTER 2V RPA 1
35 17RXP013 CAP BASE FILTER 2” BSP RPA 1
36 - O-RING CAP RPA 1
AZUD HELIX AUTOMATIC
NUMBER CODE DESCRIPTION un
17
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 130 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 100 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 50 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 20 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 10 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 50 MICRON 1
17
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 400 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 200 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 130 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 100 MICRON 1
16
17
18
19
20
36
35

Water Filtration Solutions
10
FILTERING ELEMENT SPARE PARTS
NUMBER CODE DESCRIPTION un
21 PISTON FRAME AZUD HELIX AUTOMATIC 1
22 --- DISCS KIT AZUD HELIX AUTOMATIC 1
23 18R60037 PISTON OGASKET92,6 x 100 x 4 mm 1
24 ---------- FRAME WIITHOUT CHECK VALVE 1
25 ---------- CHECK VALVE 1
26 ---------- STEM CLAPETA 1
27 18R60026 O-RING 103X4 2
28 ---------- A PISTON COMPONENT 1
29 ---------- SPRING 1
30 ---------- B PISTON COMPONENT 1
31 ---------- O-RING 13X2 2
32 ---------- CLIP 1
AZUD HELIX AUTOMATIC FILTERING ELEMENT
SPARE PARTS KITS
NUMBER CODE DESCRIPTION un
23-27x2-31-32 18R60116 O-RINGS KIT AUTOMATIC FILTER 3.0 1
23-31-32 18R60117 PISTON SET OF O-RINGS AUTOMATIC FILTER 3.0 1
23-27x2-29-31-32 18R60118 MAINTENANCE KIT AUTOMATIC FILTER 3.0 1
20 18R60119 FRAME AUTOMATIC FILTER DEP 3.0 1
25x2-26x2 18R60120 CHECK VALVE AUTOMATIC FILTER 3.0 1
26 ---------- STEM CLAPETA 1
27 18R60026 O RING 103X4 2
28 ---------- A PISTON COMPONENT 1
29 ---------- SPRING 1
30 ---------- B PISTON COMPONENT 1
31 ---------- O RING 13X2 2
32 ---------- CLIP 1
33 17RXP020 HELICAL ELEMENT 1
AZUD HELIX AUTOMATIC DISCS KIT
NUMBER CODE DESCRIPTION un
22
18R60033 S-DISC KIT AUTOMATIC FILTER 130 MICRON 1
18R60039 S-DISC KIT AUTOMATIC FILTER 100 MICRON 1
18R60034 S-DISC KIT AUTOMATIC FILTER 50 MICRON 1
18R60035 S-DISC KIT AUTOMATIC FILTER 20 MICRON 1
18R60038 S-DISC KIT AUTOMATIC FILTER 10 MICRON 1
18R60036 S-DISC KIT AUTOMATIC FILTER 5 MICRON 1
22
18R60040 DISC KIT AUTOMATIC FILTER 400 MICRON 1
18R60012 DISC KIT AUTOMATIC FILTER 200 MICRON 1
18R60011 DISC KIT AUTOMATIC FILTER 130 MICRON 1
18R60010 DISC KIT AUTOMATIC FILTER 100 MICRON 1
28
29
30
32
31
21
21
22
23
24
25
26
27
17
21
22
20
33