AZUD HELIX AUTOMATIC FT200 SW AA DLP Series User manual

MASF0191-00
AZUD HELIX AUTOMATIC SERIE FT200 SW AA DLP
V3.0
USER’S MANUAL
Water Filtration Solutions
Sistema Azud, S.A. Tel. + 34 968 80 84 02 Fax: + 34 968 80 83 02 E-mail: [email protected] www.azud.com

2
System of symbols used in this manual:
In the reading of this manual you will find some signs used as information points to warn and to identify
risks. This is the format and content of these messages:
It Indicates instructions and warnings which failure to follow could cause
damages to people, the Equipment and its surroundings.
This manual is subject to modifications without prior warning.

INDEX
1. INTRODUCTION 4
2. FEATURES OF THE FILTRATION EQUIPMENT 4
2.1 Exclusive use of the Filtration Equipment.
2.2 Identification of the Product.
2.3 Operation Description.
2.4 Components and Spares.
2.4.1 AZUD HELIX AUTOMATIC Filter.
2.4.2 Backflushing Valves.
2.4.3. Manifolds
3.TECHNICAL DATA 15
3.1 AZUD HELIX AUTOMATIC General Features and requirements.
3.2 Dimensions.
4. SECURITY INFORMATION 17
5. INSTALLATION INSTRUCTIONS. 19
5.1. Separation of the Equipment from the pallet.
5.2 Adjustment of the supports of the Equipment
5.3 Fastening the equipment to the floor.
5.4 Connection of the manifolds of the equipment.
5.5 Hydraulic connection of the equipment and the Control Unit.
6. OPERATION INSTRUCTIONS. 25
6.1 Start-up AZUD HELIX AUTOMATIC equipment.
6.2 Opening and closure of AZUD filters.
7. MAINTENANCE INSTRUCTIONS. 26
7.1 Maintenance Chart.
7.2. General inspection of the Equipment
7.3 Inspection of the filters
7.3.1 Cleaning of discs
7.3.2 Inspection of the gaskets.
7.3.3 Inspection of the movable elements of the base of the filtering element.
7.3.4 Inspection of the Piston elements
7.4 Inspection of the components.
7.4.1 ¼” Intake filter inspection.
7.4.2 Grooved couplings maintenance.
8. POSSIBLE PROBLEMS – CAUSES – SOLUTIONS. 32
9. WARRANTY. 35

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1. Introduction.
Thank you for trusting in AZUD HELIX AUTOMATIC equipments to solve your filtration
requirements. Please read carefully this manual and you will find answer to most of your questions.
IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT US IN
All the equipments manufactured in Sistema AZUD are subject to strict quality control tests and are
manufactured under a productive process which complies with the requirements of the standard ISO
9001/2000.
Sistema AZUD is also committed with the environment, and is certified under the Environmental
Management System of the standard ISO 14001.
This manual includes instructions and warnings to a correct installation, operation
and maintenance of the Equipment.
2. Features of the Filtration System.
2.1. Exclusive Use of the filtration Equipment.
Sistema AZUD filtration equipment have been designed to exclusively filter water,
according to the Operational Conditions indicated in the Technical data and the
Industrial label of the Equipment. Never will be used to the filtration of dangerous
liquids (understood as such the specific in the charter 2 of article 2 of Directive
67/548/CEE, of 27th of June of 1967), or liquids for food use.
CLASSIFICATION ACCORDING TO THE DIRECTIVE OF PRESSURE
EQUIPMENTS.
PED 2014/68/UE: Art. 4.3

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2.2. Identification of the product.
In AZUD each filtration equipment is identified by an industrial label, placed in one of the main
manifolds, with the serial number. With this number the factory can always identify the equipment.
The modification or elimination of this label cancels any warranty; and impedes the
identification of the Equipment.
The industrial label indicates: manufacturer, address, model, year of manufacturing, serial
number, max. Pressure, max. Temperature and conformity with the Directive of Pressure
Equipments 2014/68/UE Art.4,3.
The filters of the equipment,
are identified with a label in
which is indicated the model,
year of manufacturing, serial
number and max pressure.
AZUD HELIX AUTOMATIC consists of a filtering element which comprises
grooved discs, that allow the retention of particles of a size bigger than the
required filtration grade. The Equipment combines the advantages of the disc
filters with those of the helicocentrifugal effects of the helix.
AZUD grooved discs combine on-surface filtration and in-depth filtration to
achieve the maximum precision and safety in the filtration.
The particles are retained through the channel of the discs.
DISCS
2.3. Operation Description.

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BACKFLUSHING
VALVE
AUXILIARY
VALVE
TECNOLOGY
The system carries out two independent phases in each filtering unit but simultaneous in the filtration
system in precise moments. This is called FILTRATION PHASE and BACKFLUSHING PHASE
FILTRATION STAGE
In the filtration process, water
is carried from the inlet
manifold through the
backflushing valves, to the
interior of the totality of the
filters which form the filtration
system
Once the water comes in the
filter, the only way to follow are
the channel of discs.
The outlet manifold is the
responsible to collect the
filtered water and carry it out to
the exterior of the same.
BACKFLUSHING PHASE
The start of the backflushing process takes place when the Control Unit activates the
backflushing cycle under one of the four possible orders: Differential of pressure, time
frequency between backflushings or manually on the keyboard or by external signal.
Backflushing takes place in a sequential form.
The programmer of the Control Unit, closes the contact which supplies NC solenoid charge and which is
responsible for the activation of the first station that will carry out the backflushing. The solenoid converts
the electric signal in a neumatic signal responsible for the feeding of the backflushing valve chamber and
the auxiliary valve. Through the feeding of the three-way valve chamber, the inlet of water to the filter is
closed, communicating the interior of the filter with the drainage manifold, starting a backflush.

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The release of discs makes possible these can freely spin due to the
tangential projection of the water coming from the feeder bars which
at the same time are used as structural support of the stack of discs.
The correct distribution of the holes in the bars, together with the
studied design of the same, project water under pressure which
tangentially falls into the discs, generating its rotation and vibration of
the same and consequentially the complete elimination of the retained
solids through the backflushing valve. These are carried to the outside
by the drainage manifold.
Once the station has completed the backflushing process, it is
repeated sequentially until it completes the totality of stations which
form the filtration equipment.
The end of the backflushing coincides with the closure of the drainage
outlet and the opening of the inlet manifold on the last station which
forms the filtration equipment. In this way the filtration initial conditions
are re-established and also the availability of the totality of filters to
carry out the filtration function.
A moment after the following solenoid
introduces the air in the filtered water
deposit.
All that available hydraulic
power is used to overcome
the pressure exerted by the
spring on the discs stack
generating in this way its own
decompression due to the
piston displacement (raising).
LOWER SIDE OF
THE FILTERING
ELEMENT
PISTON CAP WITH
SPRING
BACKFLUSHING
STAGE
FILTRATION STAGE
VALVE
90º
VALVE
180º
FLOW
FLOW
FLOW
FLOW
This mixture of water –
air provokes a hydraulic
– pneumatic force
which is used to
overcome the pressure
made by the spring over
the stack of discs,
generating the
decompression of the
same due to the rising
of the piston.

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2.4. AZUD HELIX AUTOMATIC SERIE FT200 SW AA Components and Spares.
14
AUTOMATITATION SCHEME
6
4
8
5
7
2
9
11
1
3
12
13
10
21

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*: OPTION
RPA: POLYAMIDE REINFORCED WITH GLASS FIBER
PP: POLYPROPYLENE
NBR: NITRIL RUBBER
A, INOX.: STAINLESS STEEL
Please indicate the serial number of the equipment when requesting spares.
COMPONENTS
NUMBER CODE DESCRIPTIOIN MATERIAL
1 - FILTRO AZUD HELIX AUTOMATIC FT 2”S V3,0. -
3 - INLET MANIFOLD HDPE
4 - OUTLET MANIFOLD HDPE
5 - DRAINAGE MANIFOLD HDPE
6 - PRESSURE MANIFOLD HDPE
2 - AUXILIARY TANK
7 MANIFOLD SUPPORTS METAL.
8 3 WAYS HYDRAULIC VALVE 2” 90º PLASTIC
21 3 WAYS HYDRAULIC VALVE 2” 180 PLASTIC
11 - GROOVED COUPLING 2” METAL
12 - GROOVED COUPLING 3” METAL
13 17C30VP0 GROOVED COUPLING PVC-GLUE 3” PVC
18800008 HYDRAULIC COMMAND 8x6 mm PE
10 RETENTION VALVE
22 ¼” BSP GLYCERIN PRESSURE GAUGE VERTICAL -
SPARE PARTS
CODE DESCRIPTIOIN MATERIAL un
16 17RXP010 PLASTIC LID 3" RPA 1
17 - AZUD HELIX AUTOMATIC FILTERING
ELEMENT -1
18 17RXP084 SAFETY CLAMP FILTER A. INOX. 1
19 17RXP012 SEALING GASKET FILTER 2”-3” NBR 1
20 BASE AUTOMATIC FILTER 2V RPA 1
35 17RXP013 CAP BASE FILTER 2” BSP RPA 1
36 - O-RING CAP RPA 1
AZUD HELIX AUTOMATIC
NUMBER CODE DESCRIPTION un
17
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 130 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 100 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 50 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 20 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 10 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 50 MICRON 1
17
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 400 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 200 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 130 MICRON 1
AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT MG 100 MICRON 1
16
17
18
19
20
36
35

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FILTERING ELEMENT SPARE PARTS
NUMBER CODE DESCRIPTION un
21 PISTON FRAME AZUD HELIX AUTOMATIC 1
22 --- DISCS KIT AZUD HELIX AUTOMATIC 1
23 18R60037 PISTON OGASKET92,6 x 100 x 4 mm 1
24 ---------- FRAME WIITHOUT CHECK VALVE 1
25 ---------- CHECK VALVE 1
26 ---------- STEM CLAPETA 1
27 18R60026 O-RING 103X4 2
28 ---------- A PISTON COMPONENT 1
29 ---------- SPRING 1
30 ---------- B PISTON COMPONENT 1
31 ---------- O-RING 13X2 2
32 ---------- CLIP 1
AZUD HELIX AUTOMATIC FILTERING ELEMENT
SPARE PARTS KITS
NUMBER CODE DESCRIPTION un
23-27x2-31-32 18R60116 O-RINGS KIT AUTOMATIC FILTER 3.0 1
23-31-32 18R60117 PISTON SET OF O-RINGS AUTOMATIC FILTER 3.0 1
23-27x2-29-31-32 18R60118 MAINTENANCE KIT AUTOMATIC FILTER 3.0 1
20 18R60119 FRAME AUTOMATIC FILTER DEP 3.0 1
25x2-26x2 18R60120 CHECK VALVE AUTOMATIC FILTER 3.0 1
26 ---------- STEM CLAPETA 1
27 18R60026 O RING 103X4 2
28 ---------- A PISTON COMPONENT 1
29 ---------- SPRING 1
30 ---------- B PISTON COMPONENT 1
31 ---------- O RING 13X2 2
32 ---------- CLIP 1
33 17RXP020 HELICAL ELEMENT 1
AZUD HELIX AUTOMATIC DISCS KIT
NUMBER CODE DESCRIPTION un
22
18R60033 S-DISC KIT AUTOMATIC FILTER 130 MICRON 1
18R60039 S-DISC KIT AUTOMATIC FILTER 100 MICRON 1
18R60034 S-DISC KIT AUTOMATIC FILTER 50 MICRON 1
18R60035 S-DISC KIT AUTOMATIC FILTER 20 MICRON 1
18R60038 S-DISC KIT AUTOMATIC FILTER 10 MICRON 1
18R60036 S-DISC KIT AUTOMATIC FILTER 5 MICRON 1
22
18R60040 DISC KIT AUTOMATIC FILTER 400 MICRON 1
18R60012 DISC KIT AUTOMATIC FILTER 200 MICRON 1
18R60011 DISC KIT AUTOMATIC FILTER 130 MICRON 1
18R60010 DISC KIT AUTOMATIC FILTER 100 MICRON 1
28
29
30
32
31
21
21
22
23
24
25
26
27
17
21
22
20
33

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The manifold model of your filtration equipment follows the reference logic described below:
203/4 FX
Ø FILTRO
MANIFOLD Ø
2.4.2. Main inlet and outlet manifolds.
TYPE OF CONNECTION
FX FLANGE DIN 2576 HDPE
VX GROOVED
FA FLANGE ANSI 150 lbs HDPE
N. OF FILTERS
MANIFOLD
GROOVED CONECTION
MANIFOLD
FLANGE CONECTION

Water Filtration Solutions
2.4.2 Backflushing Grooved valve 2”x2”x2”.
The reference of the backflushing valve will be different according the
manufacturer AZUD supplied in your filtration equipment.
VALVE VALVE B
E1
E1
S1
Scheme
INTAKE CONTROL UNIT
S1
90º FILTRATION
180º FILTRATION
T A ---- PREASURE
En ---- SIGNAL
INLET MANIFOLD
OUTLET MANIFOLD
DRAINAGE
MANIFOLD
Sn ---- SIGNAL
Fn
PRESSURE
MANIFOLD
FILTER
Sn ---- SIGNAL
En ---- SIGNAL
Sn
En
FILTER
AUXILIARY VALVE

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INLET
MANIFOLD OUTLET
MANIFOLD
Sn
En
2.5 AUTOMATITATION SCHEME

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AUTOMATITATION SCHEME
H
EA1

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3. Technical Data
3.1 AZUD HELIX AUTOMATIC FT200 SW AA General features and requirements.
Adjust the air income to the circuit of the pneumatic command
The instructions and warnings should be taken into account in order to obtain a correct
installation, working and post-working of the Equipment. Not obeying the instructions or warning
can cause damages or failure in the working of the equipment.
To adjust the inlet pressure of the air intake it should be taken into account the inlet pressure of
water in the filtration equipment. The maximum pressure of air intake should be equal to the
maximum inlet pressure of water to the filtration equipment plus 1 bar.
Air intake P = inlet water P + 1bar
It is not necessary the use of lubrication in the air treatment of the pneumatic command. It can
even damage some components.
Connections Dimensions (mm)
A B C E M H W X D
2” VIC 2” VIC 2” BSP ¾” BSP ¼” BSP 721 309 133 245
The failure to obey the instructions and
warnings could cause damage to people,
the equipment and the surrounding area.
CLASSIFICATION ACCORDING TO THE DIRECTIVE OF
PRESSURIZED EQUIPMENTS
PED 2014/68/UE: Art. 4.3
3.2.- General Characteristic AZUD HELIX AUTOMATIC Filter.
Maximum
working
pressure
10 bar
145 psi
Maximum
Temperture
60ºC
140ºF
pH 4-11
X
W
H
M
C
A
B
E
D
Backflushing Volume per filter 10 l / 2.64 gallons
Minimum pressure 0.8 bar / 11.60 psi
For the correct operation of the equipment we must have at least 6 bar to
1200 l / min in the backwash process.
The maximum air intake pressure must not exceed 7 bar.
FILTRATION
2”SUPER
400
micron
200
micron
130
micron
100
micron
50
micron
20
micron
10
micron
5
micron
WATER QUALITY
GOOD WATER 28 m3/h
123,27 gpm
27 m3/h
118,87 gpm
26 m3/h
114,47 gpm
24 m3/h
105,66 gpm
14 m3/h
61,63 gpm
8 m³/h
35,22 gpm
6 m³/h
26,41 gpm
5 m³/h
22,01 gpm
ERAGE WATER 26 m3/h
114,47 gpm
25 m³/h
110,07 gpm
24 m3/h
105,66 gpm
22 m3/h
96,86 gpm
13 m3/h
57,23 gpm
7 m3/h
30,81 gpm
5 m³/h
22,01 gpm
4 m³/h
17,61 gpm
POOR WATER 24 m3/h
105,66 gpm
23 m³/h
101,26 gpm
22 m3/h
96,86 gpm
20 m3/h
88,05 gpm
12 m3/h
52,83 gpm
6 m3/h
26,41 gpm
4 m³/h
17,61 gpm
3 m³/h
13,20 gpm
Y POOR
WATER
22 m3/h
96,86 gpm
21 m³/h
92,45 gpm
20 m3/h
88,05 gpm
18 m3/h
79,25 gpm
11 m3/h
48,43 gpm
5 m3/h
22,01 gpm
3 m³/h
13,20 gpm
2 m³/h
8,80 gpm

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MODEL D L R S T H W
mm in mm in mm in mm in mm in mm in mm in
FT202/3FX AA 960 37,8 990 39,0
478 18,8 265 10,4 719 28,3 1350 51,6
820 32,3
FT202/3VX AA 820 32,3 945 37,8
FT203/3FX AA 1135 44,7 1220 48
FT203/3VX AA 1065 41,9 1235 48,6
FT203/4FX AA 1135 44,7 1220 48
488 19,2 275 10,8 739 29,1 1370 52,4
FT203/4VX AA 1085 42,7 1235 48,6
FT204/4FX AA 1410 55,5 1540 60,6
FT204/4VX AA 1360 53,5 1495 58,9
FT204/6FX AA 1440 56,7 1560 61,4 513 20,2 300 11,8 789 31,1 1420 54,3
FT204/6VX AA 1380 54,3 1510 59,4
FT205/4FX AA 1755 69,1 1815 71,5 488 19,2 275 10,8 739 29,1 1370 52,4
935 36,8
FT205/4VX AA 1655 65,2 1780 70,1
FT205/6FX AA 1795 70,7 1835 72,2
513 20,2 300 11,8 789 31,1 1420 54,3
FT205/6VX AA 1695 66,7 1790 70,5
FT206/6FX AA 2070 81,5 2110 83,1
FT206/6VX AA 1970 77,6 2060 81,1
FT207/6FX AA 2345 92,3 2385 93,9
FT207/6VX AA 2245 88,4 2335 91,9
FT208/6FX AA 2620 103,1 2660 104,7
FT208/6VX AA 2520 99,2 2610 102,8
FT208/8FX AA 2620 103,1 2660 104,7 533 21,0 320 12,6 829 32,6 1460 55,9
FT208/8VX AA 2520 99,2 2610 102,8
FT209/6FX AA 2940 115,7 2980 117,3 513 20,2 300 11,8 789 31,1 1420 54,3
FT209/6VX AA 2840 111,8 2830 115,4
FT209/8FX AA 2940 115,7 2980 117,3 533 21,0 320 12,6 829 32,6 1460 55,9
FT209/8VX AA 2840 111,8 2930 115,4
FT210/6FX AA 3215 126,6 3255 128,1 513 20,2 300 11,8 789 31,1 1420 54,3
FT210/6VX AA 3115 122,6 3205 126,2
FT210/8FX AA 3215 126,6 3255 128,1 533 21,0 320 12,6 829 32,6 1460 55,9
FT210/8VX AA 3115 122,6 3280 129,1
P= 241 mm–9,5” E = 204 mm–8.03” F = 272 mm–10.71”
3.3 EQUIPMENT DIMENSIONS AZUD HELIX AUTOMATIC FT200 AW AA

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4. Security Information
Sistema AZUD filtration systems have been designed for the filtration of water
following the Operation Conditions indicated in the Technical Data and in the
industrial label of the Equipment.
Sistema AZUD filtration systems are NOT designed for the filtration of hazardous
liquids (such as those specified in section 2 of article 2 of the Executive Committee
67/548/CEE, 27th June 1967) or liquids for food use.
This is not an standard Equipment. It has been designed and manufactured to
satisfy the requirements communicated to the manufacturer by the customer. Any
additional requirement or change in its use could cause damages not covered by
the warranty.
Preserve this manual so that the user of the Equipment could familiarize with it.
Below there are some general instructions for a safe operation of the Equipment.
These instructions are not a close list, the user must adopt as many security
measures as necessary to guarantee his security. In this way, this safety
information does not substitute the accident emergency measures which should be
adopted.
Follow the instructions described in this manual.
Do not open the filter clamp when the Equipment is pressurized, it could cause a
deep damage on people, the Equipment and the surrounding area.
Do use the adequate personal protection (adequate clothes, protective glasses and
other elements of personal protection...).
Determine the chemical compatibility between the Equipment materials and the
characteristics of the water to be filtered.
Before starting the Equipment, make sure that all the covers are closed properly and
the connections are in good conditions.
Make sure that the Equipment is depressurized (through the reading of the gauges
of the filters inlets and the outlet manifold gauge) before coming into contact the
interior of the Equipment with the atmosphere (before opening any filter, removing
any coupling, etc)
Do not forget to lock the safety lock of the clamp. It will avoid its accidental opening.
Do not exceed the maximum and operation intervals (pressure, temperature, pH, and
flow rate) indicated in the Technical Data.
In freezing risks areas, do empty the filtration system to avoid damages.
The Warnings and Safety Information are for guidance only, just carry them out taking
as many security measures and prevention of accidents as possible to guarantee your
security.
The inappropriate use of the Equipment may cause damages on people, the property
and the environment. A bad use or modification in the Equipment cancels its warranty

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4.1 One Signal Pressure Gauge
1 2 3
OUTLETS
INLETS
4
COMUN
INLETS
The one signal pressure gauge avoids the activation of the backflushing pump
when there is no water running through the equipment.
The pressure gauge connects itself to the Control Unit SIGNAL BY TIME to avoid backflushes by time
when there is no water running through the equipment, because the time counted will be the
equipment´s real time of operation, when water runs through it (see Control Unit Manual).
There must exists a voltage-free contact between the electrical connections, common and inlet 1 for the
FBC Azud Control Unit to count time (See electrical connections). In such a way, your equipment will
backflush by time.
If we want to count real time of filtered water, it will be used the contact of the pump auxiliary relay or any
other device which detects the flow of water (minimum pressure gauge, etc)
Remove the jumper between the common and E1, connect the 2 wires of the one signal Pressure
gauge as indicated in the previous scheme. For the inlets common (BROWN WIRE) and for the 1
(BLUE WIRE).
In AA configuration equipments, it is essential that the Control Unit counts the real time of water
filtration. If this not so, it could happen that the backflushing pump connect itself (when a backflush by
time is activated) with the equipment non-operating. This could cause catastrophic effects on the
backflushing pump.
For the Control Unit to count the real time of water filtration, you should connect the One Signal
Pressure Gauge in this inlet. In this way, you will make sure that backflushes by time are not made
when there is not water pressure in the Filtration Equipment.
The One Signal Pressure Gauge closes the contact while the pressure exceeds the regulated value in
the RANGE scale and until the pressure reaches the resulting value of the subtraction between the
RANGE scale value and the regulated value in the DIFF scale. So, while the pressure is between these
two values, the Control Unit counts the time for the Backflushes by Time activation (Figure 1).
When the pressure drops below the resulting value of the subtraction between the RANGE scale value
and the DIFF scale value, the pressure gauge opens the contact. This is when the Control Unit stops
counting time.
Fig. 1. Filtration equipment running. In this case, the
pressure conditions take place to close the contact.
The Control Unit counts the time. The activation of
backflushes by time is possible.
Fig. 2. Filtration equipment switched off. In this case,
pressure conditions does not take place to close the
contact. The Control Unit does not count time. The
activation of a backflushing cycle is not possible,
preventing the starting of the backflushing pump in
these conditions.
1 2 3
INLETS
INLETS
4
COMMON
INLETS
2
4
1
One signal
pressure gauge
contacts
1 2 3
INLETS
INLETS
4
COMMON
INLETS
2
4
1
One signal
pressure gauge
contacts

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The pressure values of the DIFF and RANGE scales are regulated with the two upper screws of the
pressure gauge shown in the picture.
DIFF
RANGE
The pressure gauge is regulated with 1Bar pressure in the RANGE
scale and 0.7 Bar in the DIFF scale in the factory. The Control Unit
begins to count time with this values when the Filtration Equipment
exceeds 1 Bar and the pressure descends to 1-0.7 = 0.3 Bar, when
switching off the equipment.
The handling of the equipment should be made by qualified staff
5. Installation Instructions
-Installation should be made by QUALIFIED
STAFF.
-The location of the Equipment should be made
on solid ground.
-You should take into account the weight of the
Equipment when you choose the ribbons or
synthetic slings.
-Make sure that the measures of the ribbons of
the raising system are correct so that the
equipment is in an horizontal position when
raised.
-Secure the Equipment to the raising system to
avoid accidents.
-Follow the operation and safety instructions of
the raising and movement system Manual used
1- Transport the filtration equipment with the pallet with a lift truck or similar until its final emplacement.
2- Unpack the equipment carefully and check there are not damages in the same.
3- Confirm all the specified parameters are agreed with the ones of the equipment.
4- Raising of the equipment:
A “movement and raising system” should be used as a overhead travelling crane adequated according
to the weigh of the Equipment. Place 4 belts or synthetic belts, two in the inlet manifold and other two
in the outlet manifold. The belts should be placed next to the u-bolts of the supports of the manifolds.
Place the belts, so when the equipment is raised, remains in horizontal position.

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20
Verify the Equipment is supported by the raising system before unthread the
M10 screws of the supports.
5.1 Separation of the equipment from the pallet.
To the separation of the Equipment from the pallet, it is necessary a raising system or adequated
elevation of the Equipment. The equipment is fixed to the pallet by lag screws or similar. The steps to
follow:
A- Unthread the lag screws with a spanner or similar.
B- Raise the Equipment with a raising system following indications of 4.
C- Move away the pallet.
D- Place the equipment of its definitive emplacement.
E- Check the correct levelling of the Equipment.
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