Böcker TL 1512 User manual

Operating Manual
Steel frame Table form lift
TL 1512
Translation of the German original
Doc. No.: 213300043
Before starting any work, read the operating manual!

Steel frame Table form lift TL 1512
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© Böcker Maschinenwerke GmbH
Lippestr. 69-73
59368 Werne, Germany
Tel.: [phone]
Fax: [phone]
email: [e-mail]
Website: www.boecker-group.com

Steel frame Table form lift TL 1512
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Layout of these instructions
These assembly and operating instructions refer to...
Doc. no.:
213300043
Original from:
May 05, 2010
Version
26082015
... applies to:
Type
Steel frame Table form lift
Serial number:
from 101

Steel frame Table form lift TL 1512
4 213300043
1Foreword...............................................................................................6
1.1 Liability and warranty............................................................................... 7
2General safety instructions.................................................................8
2.1 For the operator....................................................................................... 8
2.1.1 Appoint a loading platform supervisor .........................................................8
2.1.2 Qualification of the personnel ......................................................................8
2.1.3 Maintenance and repairs .............................................................................9
2.2 Explanation of signs/safety symbols ........................................................ 10
2.3 Safetysigns on the Table lift..................................................................... 12
2.4 Intended use............................................................................................ 15
2.5 Incorrect use............................................................................................ 17
2.6 Danger zones.......................................................................................... 17
3Design and function.............................................................................18
3.1 Overview ................................................................................................. 18
3.2 Sub-assemblies of the Table lift TL 1512................................................. 20
4Technical data ......................................................................................21
4.1 Technical data TL 1512........................................................................... 21
4.2 Electrical data TL 1512............................................................................ 21
4.3 Mechanical data TL 1512......................................................................... 22
4.4 Bolted mast connections TL 1512............................................................ 22
4.5 Environmental conditions TL 1512........................................................... 23
4.6 Weights ................................................................................................... 23
4.7 Safety devices......................................................................................... 24
4.7.1 Emergency off button...................................................................................25
5Table lift assembly...............................................................................26
5.1 Safety instructions for the assembly personnel........................................ 26
5.2 Danger zones.......................................................................................... 27
5.3 Assembly tools ........................................................................................ 27
5.4 Selection of location................................................................................. 28
5.4.1 Location requirements .................................................................................28
5.4.2 Support forces ( in kN).................................................................................29
5.5 Assembly of the base frame .................................................................... 30
5.6 How to assemble the Table lift................................................................. 33
5.7 How to assemble the platforms................................................................ 34
5.7.1 Using a forklift..............................................................................................34
5.7.2 Crane assembly...........................................................................................36
5.7.3 Safety instructions........................................................................................37
5.8 Mast erection........................................................................................... 37
5.9 Mast anchorage....................................................................................... 40
5.9.1 Observe anchor forces ................................................................................40
5.9.2 Mast anchor set, incl. support for floor gate ................................................42
5.10 Installation of the cable guides................................................................. 46
5.11 Inserting the bin cable.............................................................................. 47
5.12 Installation of the Table lift’s switch cabinet.............................................. 47
5.13 Installation of the floor limit switch and the mast limit switch.................... 49
5.14 Testing the safety brake........................................................................... 52
5.15 Installation of the base enclosure (optional)............................................. 53
5.16 Installation of the loading point gates....................................................... 54
5.16.1 Cable routing at the loading point gates......................................................56
6Buttons of the Table lift.......................................................................57

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6.1 Ground station, next to the cable bin ........................................................57
6.1.1 Pendant control panel at the ground station................................................ 59
6.2 Loading platform control system...............................................................60
6.3 Loading point control system....................................................................62
6.4 Diagnosis system (Art. No. 2160000004)..................................................64
7Initial start up of the Table lift.............................................................69
7.1 General safety instructions regarding the initial start-up............................69
7.2 Protective measures in the event of high wind speeds..............................70
7.3 Switching on the Table lift.........................................................................70
7.3.1 Safety precaution prior to switching the lift on............................................. 70
7.3.2 Switching on the Table lift............................................................................ 71
8How to operate the Table lift...............................................................72
8.1 Safety instructions for the operation of the Table lift..................................72
8.1.1 Safety instructions for the platform operator ............................................... 72
8.1.2 Safety instructions during loading and unloading........................................ 72
8.1.3 Safety instructions for personnel travelling on the platform ........................ 73
8.2 Transport of personnel..............................................................................74
8.2.1 Entering the ground station (2-m area) ....................................................... 76
8.2.2 Automatic change-over from personnel to material transport ..................... 76
8.3 Transport of material.................................................................................77
8.3.1 Illustration of loading points......................................................................... 78
8.3.2 Transporting the slap frameworks............................................................... 80
8.3.3 Please note! Entering the ground station (2-m area) .................................. 81
8.3.4 Switch to personnel transport...................................................................... 81
8.4 How to operate the door locking mechanism –Platform gate system.......82
8.4.1 Opening the loading ramp ........................................................................... 82
8.4.2 Door locking mechanism of the pivoting gate.............................................. 84
9Shutting down the Table lift................................................................84
10 How to act in the event of emergencies............................................. 85
10.1 Important note ..........................................................................................85
10.1.1 Emergency Off button.................................................................................. 87
10.2 Activation of the safety devices.................................................................88
10.2.1 Important instructions for the platform operator .......................................... 88
10.2.2 Rescue control (only by technical personnel).............................................. 90
10.2.3 Using manual venting to lower the platform (only by technical personnel) .91
10.2.4 Rescuing personnel..................................................................................... 93
10.3 Disassembling the lift................................................................................94
11 Maintenance and care .........................................................................95
11.1 Maintenance safety instructions................................................................95
11.2 After the maintenance/repair.....................................................................96
11.3 Maintenance plan.....................................................................................97
11.3.1 Maintenance and care of the motor brakes (ZFB 62 So)............................ 100
12 What to do if ........................................................................................102
13 Beaufort scale......................................................................................104
14 Screw tightening torque......................................................................105
15 Test inspection for expert checks...................................................... 106
16 List of installation places of manufacturing number . . . . . . . . .....110
17 Appendix .............................................................................................. 113
17.1 Lift truck data sheet ..................................................................................113

Steel frame Table form lift TL 1512
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1 Foreword
Dear customer,
These assembly and operating instructions 213300043 are
intended to familiarise you with
the mode of operation
the assembly
the operation
the safety instructions and
servicesmaintenance
of the steel frame Table form lift TL 1512, herein after
referred to as ‘Table lift’.
Before starting work read these operating instructions completely
and observe the safety instructions to avoid damage to persons
and property.
Safe working helps to avoid remaining risks.
Always keep this operating manual on the site of operation!
The manual must always be at hand and accessible!
Update:
Please visit our Website www.boecker-group.com regularly
Go to the “Support” section to find additional tips regarding the operation.
Contact:
For additional questions, please contact your dealership, the leasing company of the equipment or the
manufacturer:
Böcker Maschinenwerke GmbH
Lippestr. 69-73
59368 Werne, Germany
Tel.: [phone]
Fax: [phone]
email: [e-mail]
Internet: www.boecker-group.com

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1.1 Liability and warranty
Guarantee and liability claims for damage to people or property will
be excluded if they can be traced back to one or more of the
following causes:
Failure to observe the safety instructions and guidelines
with respect to transport, storage, assembly, start of
operation, operation, maintenance and set-up and
dismantling.
Damage caused by incorrect transport.
Incorrect assembly, start of operation, operation,
maintenance or dismantling.
Operating the Table lift with incorrectly installed or faulty
safety devices or protective equipment.
Unauthorised design changes to the Table lift
Failure to observe the inspection and maintenance
intervals.
Insufficient monitoring of machine parts that are subject
wear.
Improperly carried out repairs.
Damage caused by foreign objects and force majeure.

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2 General safety instructions
2.1 For the operator
This operating manual must always be available at the site of
operation. Reading and compliance by the loading platform
operator and those persons charged with the assembly is
mandatory.
All safety instructions and hazard information for the Table
lift must be kept in a legible condition and, if necessary, be
replaced.
Clarify the responsibilities for the assembly/dismantling,
the operation and the maintenance of the Table lift.
2.1.1 Appoint a loading platform supervisor
We recommend to name the loading platform supervisor and
define in writing his/her responsibilities such as:
supervision of the system
transport of personnel
reporting possible defects on the system. If the defects
represent a danger, the system must be shut down
immediately;
stopping inappropriate behaviour by the operating
personnel or by the user of the Table lift TL;
intervening in the event of an emergency or a malfunction.
2.1.2 Qualification of the personnel
If the Table lift is used in order to transport personnel, only
a properly trained loading platform supervisor shall be
permitted to proceed with this task from the loading
platform.
Train the personnel in the safe operation of the Table lift, in
the national and local safety regulations and the
regulations for accident prevention and in the regulations
for occupational safety and environmental protection, e.g
operating personnel must wear protective equipment
(clothing).
Loading, unloading and using the lift is permitted for all
trained personnel who are authorised to be at the site of
operation, if no other regulations state otherwise.
Only qualified electricians shall be permitted to work on the
electrical system.

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2.1.3 Maintenance and repairs
Ensure that the deadlines for the legally required
inspections and the intervals for inspection and
maintenance defined in the operating manual are adhered
to (see Chapter 11 ‘Maintenance’).
Only qualified technicians shall be permitted to proceed
with the installation, maintenance and repairs.
NOTE!
This manual is not a repair manual

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2.2 Explanation of signs/safety symbols
For better understanding and easy recognition safety instructions
are marked with these pictograms.
In the text below we will introduce these pictograms and their
meaning:
STOP
DANGER!
This sign indicates danger to life and limb.
It requires the adherence to safety measures to
protect life and limb of the persons affected.
CAUTION!
This sign indicates risks that can cause significant
damage to property.
Under all circumstances, the safety instructions
must be followed.
NOTE!
This refers to important instruction steps. Non-
compliance can lead to malfunctions during the
operational sequences.
Tips and recommendations
NOTE!
...emphasises helpful tips and recommendations,
and provides information about the efficient and
smooth operation of the system.

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In addition, we use pictogram in this manual that have been
adapted to certain actions or a hazard situation.
Example:
DANGER!
Risk of falling from heights!
Never attempt to open the door to the loading
platform or to the next building level while the lift is
in motion.

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2.3 Safetysigns on the Table lift
Fig. 1: Brief operating instructions
Brief operating instructions
This note can be found on the loading platform
near the control panel
Fig. 2: Load capacity
Load capacity
This note can be found on the loading platform
near the control panel

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Fig. 3: Anchor forces
Anchor forces
This note can be found on the loading platform
near the control panel
Fig. 4: Rated load capacity
Rated load capacity
This note can be found on the loading platform
near the control panel

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Fig. 5: Example of a type plate
Rating plate
The type plate is on the drive unit and contains
the following information:
Type
Manufacturing number
Year of construction
Alternating current
max. lifting height in m
Current consumption in A
Rated speed in m/min
Weight of the basic unit in kg
Rated load in kg
Output in kW
Fig. 6: Example of a safety brake type plate
Safety brake XL
(AFV 511/AGB 192/1)

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2.4 Intended use
The Table lift is a temporarily lifting system installed at construction
sites. The system is compliant with the German BGV D7 § 2
(German Employer’s Liability Insurance Association). Depending
on the requirements, the lift can be operated in one of the two
operating modes. The following applies to individual operating
modes:
Transport of persons
In this operating mode, the Table lift must be activated
from the platform by a trained platform supervisor.
In this operating mode, one or several loading locations
are required.
The hatched area must never be occupied by personnel.
When transporting material and personnel at the same
time, compliance with the load capacity of the platform is
mandatory.
Using the loading platform to proceed with installation
tasks
Transport of material
The explicit transport of material while controlling the
loading platform from the ground station or a loading
position.
During this operating mode, loading position gates are
mandatory at the transfer station.
Intended use also includes:
The observance of all data and safety instructions in this
manual.
The adherence, on site, to all valid national operating
regulations and the relevant regulations for accident
prevention.
The reporting of all defects that could have a negative
effect on safety to the end-user and their immediate
emergency repair.
Compliance with the specified inspection and maintenance
intervals. (
1
)
1
Information about the service life and the replacement of wear parts can be found in Chapter
“Maintenance”

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Only specially trained and qualified personnel shall be
permitted to work on the Table lift (this applies especially
to assembly, maintenance and repair work). These
persons are defined by the end-user.
Only technical personnel trained and authorised by the
manufacturer are permitted to proceed with repairs on the
table the lift.
CAUTION!
All Table lift components are harmonised
with each other.
Only use original spare parts when
maintaining or repairing the Table lift.
By adhering to the intended use you protect
the Table lift from damage. Any use above
and beyond is no longer deemed to be
intended.

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2.5 Incorrect use
Using the Table lift for any other purposes than those defined
above are forbidden. Never use the lift as a crane. During this kind
of improper use of the Table lift the lift can topple causing serious
injuries to persons, damage to the Table lift or the building.
The manufacturer cannot be held liable for injuries to persons or
damage to property caused by the incorrect usage of the Table lift.
This also applies if safety instructions in this manual are ignored or
the safety regulations applicable at the construction site are
disregarded.
2.6 Danger zones
A particularly dangerous place is the area under the loading
platform. The area can be protected by installing an (optional)
safety fence, at least 1.10 high (incl. a protective rail at knee
height). This will prevent unauthorised access.
STOP
DANGER!
Risk of fatal injuries if entering the area
underneath the loading platform.
It is forbidden to remain below the loading platform
during operation. You can be crushed under the
loading platform.
It is the responsibility of the loading platform
supervisor to ensure that persons do not enter this
zone during the operation and in particular prior to
entering the ground station.

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3 Design and function
3.1 Overview
Fig. 7: Overall view

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Fig. 8: Top view
19

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3.2 Sub-assemblies of the Table lift TL 1512
Base frame
1. Base frame with buffer (not shown) and safetyfence (optional)
2. Electricalcabinet on the base frame, next to the cable bin (not
shown)
Loading platform
3. Standard platform ( 2.2 m)
4. Platform flange components, centre
5. Semi platform ( 1.2 m)
6. Pivoting gate (platform)
7. Trolleywith drive unit
8. Safetybrake
9. Electricalcabinet (not shown)
10. Loading platform control system
Mast
11. Mast components 1.50 m; with gear rack
12. Mast anchors (at least every2.65 m,spacing not to exceed 9
m,depending on the installationmethod)
Loading points
13. Pivoting floor gates
14. incl. loading point control system
Ground station (not shown)
15. EMERGENCY OFF master switch
16. Pendant control station with pushbuttons
Cable duct
17. Cable bin
18. Cable duct
Hand pallet truck
19. Attachments for the hand pallet truck when transporting
slab formwork