Backyard Discovery 2106536D User manual

Made in China
INS-2106536D-A-14X10 CORDOVA-ENG 7-12-2022
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
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INSTALLATION
SERVICES
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14x10 Cordova Gazebo
MODEL # : 2106536D
THE ASSEMBLY MANUAL MUST BE RETAINED SINCE
IT CONTAINS IMPORTANT INFORMATION

•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
2

OWNER'S MANUAL - ANCHORING LAYOUT
3

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
PURLIN - W4L16281
1"x3 3/8"x68 3/8" (24x86x1736)
H03
(2)
PURLIN - W4L16921
| 1"x3 3/8"x29 5/8" (24x86x752)
H04
(4)
ROOF JOIST- W4L16283
1"x3 3/8"x46 3/4" (24x86x1188)
H02
(2)
H07
( 4 )
H08
( 4 )
(2)
ROOF JOIST-W4L16296
1"
X3 3/8"X88 1/8" (24x86x22 40)
H09
PURLIN-W4L16291
1"
x3 3/8"x65 1/2" (24x86x1664)
H05
( 4 )
ROOF JOIST-W4L16295
1" x3 3/8"x"88 3/16" (24x86x2240)
H01
(2)
PURLIN-W4L16292
1"
x3 3/8"x59 7/16 " (24x86x15 09 )
PURLIN-W4L16293
1"x
3 3/8"x 43 11/16 " (24x86x1 110 )
4

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
PURLIN - W4L16303
1"x3 3/8"x20 1/4" (24x86x514)
H13
(2)
PURLIN - W4L16304
1"x3 3/8"x50 1/16" (24x86x1272)
H14
(2)
ROOF JOIST- W4L16297
1"x3 3/8"x15 15/16" (24x86x404)
H11
(2)
PURLIN - W4L16305
1"x3 3/8"x79 15/16" (24x86x2030)
H15
(2)
PURLIN - W4L16922
1"x3 3/8"x56" (24x86x1423)
H16
(4)
PURLIN - W4L16289
1"x1 3/8"x51 3/8" (24x34x1306)
H17
(2)
ROOF SUPPORT- W4L16315
1"x3 3/8"x48" (24x86x1219)
H18
(1)
(2)
ROOF JOIST-W4L16308
1" X3 3/8"X76 7/8 (24x86x195 2)
H12
ROOF JOIST-W4L16309
1"
x3 3/8"x76 7/8" (24x86x1952)
H10
(2)
ROOF SUPPORT-W4L16928
1"x3 3/8"x75 3/16" (24x86x1909)
H19
( 4 )
5

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
RAFTER- W4L16286
1 3/8"x3 3/8"x20 7/16" (36x86x519)
E03
(2)
RAFTER- W4L16285
1 3/8"x3 3/8"x44" (36x86x1117)
E04
(2)
RAFTER - W4L17402
1 3/8"x3 3/8"x42 7/8" (36x86x1087)
E05
(2)
RAFTER- W4L16284
1 3/8"x3 3/8"x44" (36x86x1117)
E01
(2)
RAFTER- W4L16288
1 3/8"x3 3/8"x63 7/8" (36x86x1622)
E02
(4)
RAFTER - W4L16287
1 3/8"x3 3/8"x20 7/16" (36x86x519)
E06
(2)
RAFTER- W4L17401
1 3/8"x3 3/8"x42 7/8" (36x86x1087)
E07
(2)
RAFTER - W4L16302
1 3/8"x3 3/8"x21 3/4" (36x86x553)
E12
(2)
RAFTER- W4L16298
1 3/8"x3 3/8"x55 13/16" (36x86x1417)
E09
(2)
RAFTER- W4L16300
1 3/8"x3 3/8"x21 3/4" (36x86x553)
E10
(2)
BEAM- W4L16926
| 1 3/8"x5 1/4"x30 15/16" (36x134x786)
D01
(4)
RAFTER W4L16290
1 3/8"x3 3/8"x63 7/8" (36x86x1622)
E11
(2)
BEAM- W4L16927
| 1 3/8"x5 1/4"x55 3/4" (36x134x1416)
D02
(2)
6

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
G01
(4)
BEAM - W4L16923
1"x5 1/4"x53 3/16" (24x134x1351)
G02
(2)
MID BRACE BEAM - W4L16924
1"x5 1/4"x47 5/8" (24x134x1210)
G03
(4)
BEAM - W4L16925
1"x5 1/4"x77" (24x134x1956)
CORBEL-W2A03393
1 3/8"x6 7/16"x35 1/8" (36x163x893)
C01
(7)
CORBEL W/TAG-W2A03394
1 3 /8"x6 7/16"x35 1/8" (36x163x893)
C02
(1)
Q02 ROOF JOIST-W4L16307
1" x4 3/8"x6 1 1/2" (24x112x1562)
Q01
( 4)
ROOF JOIST-W4L16294
1"x
4 7/16"x84 9/16" (24x112x2148)
( 4)
| POST-W2A03571
| 6"x6"x89 1/2" (152x152x2274)
P01
(x2)
| POST-W2A03572
| 6"x6"x89 1/2" (152x152x2274)
P02
(x2)
7

H100792
(13)
| LAG SCREW WH BLK
|
1/4x3
H100460
(18)
| LAG SCREW WH BLK
|
1/4x1
H100171
(34)
| BOLT WH BLK
|
1/4x1
H100488
(20)
| BOLT WH BLK
|
1/4x2
H100379
(96)
| T-NUT BLK
|
5/16
H100398
(34)
| T-NUT BLK
|
1/4
H100378
(32)
| BOLT WH BLK
|
5/16x1-3/4
H100195
(18)
| BOLT WH BLK
|
5/16x2-3/4
H100484
(18)
| BOLT WH BLK
|
5/16x3-1/4
H100415
(18)
| BOLT WH BLK
|
5/16x3-3/4
H100196
(18)
| BOLT WH BLK
|
5/16x7-1/4
H100963
(18)
| BOLT WH BLK
|
5/16x7-3/4
H100471
(34)
| LAG SCREW WH BLK
|
5/16x1-1/2
Hardware Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
8

Hardware Components
OWNER'S MANUAL - PARTS IDENTIFICATION
SCREW PFH BLK
8x1 1/2
(26)
H100200
SCREW PFH BLK
8x2
(192)
H100391
WASHER LOCK
EXT BLK 8x19
(114)
H100198 WASHER LOCK
EXT BLK 6x15
WASHER FLAT
BLK 8x19
(37)
H100630
SCREW CONCRETE ANCHOR
1/4x2
(18)
H100120
SCREW
TAPPING
1/4x3/4
(52)
H100759
SCREW
WOODGRIP
10x3/4
(224)
H100833
SCREW PWH BLK
8x3/4
(17)
H100392
SCREW SETTER
(1)
H100764
SCREW PFH BLK
8x1
(39)
H100385
SCREW CONFIRMAT BLK
7x2
(98)
H101030
SCREW PFH BLK
8x1 3/4
(17)
H100382
NUT LOCK BLK
1/4
(20)
H100653
WASHER FLAT
BLK 5/16
(17)
H100770 WEATHER PROOF
WASHER
(4)
H101034 NUT LOCK BLK
5/16
(18)
H100479
SCREW PWH BLK
8x1 1 /4
(39)
H100536
TORX WRENCH
T-30
(1)
H100114
H100405
(9)
H101100 BIT ADAPTOR
(1)
H100147 T-30 TORX BIT
(1) H101106 SOCKET DRIVER
(1)
9

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
BYD ID TAG
(SMALL)
WITHOUT AGES
(1)
A100241
CORNER BRACKET
(4)
A4M01185
RAFTER CLIP
(18)
A4M01228
POST CLIP
(4)
A4M01234
PANEL SUPPORT BRACKET
A4M01184
PANEL BRACKET
(2)
A4M01191 PANEL BRACKET
(2)
A4M01192
PANEL BRACKET
(2)
A4M01193
PANEL BRACKET
A4M
(
2)
01194
(2)
6X6 POST FOOT
(4)
A6P00308
ELECTRICAL
ENCLOSURE
(1)
9205413
A4M01793
| POST ANCHOR PLATE
(x8)
A4M01794
| POST PLATE
(x8)
10

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
EDGE TRIM LONG
(8)
A4M01200
EDGE TRIM SPLICE
(6)
A4M01201
EDGE TRIM CORNER SPLICE
(4)
A4M01202
EDGE TRIM SHORT
(2)
A4M01203
METAL SPACER
(4)
A4M01205
RIDGE PEAK CAP
(1)
A4M01204
11

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
29 GA STEEL SHEETING
(2)
A4M01179
29 GA STEEL SHEETING
(2)
A4M01175
29 GA STEEL SHEETING
(2)
A4M01176-1
29 GA STEEL SHEETING
(2)
A4M01176-2
29 GA STEEL SHEETING
(2)
A4M01177-1 29 GA STEEL SHEETING
(2)
A4M01177-2
12

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
29 GA STEEL SHEETING
(2)
A4M01180-1
29 GA STEEL SHEETING
(2)
A4M01180-2
29 GA STEEL SHEETING
(2)
A4M01181-1 29 GA STEEL SHEETING
(2)
A4M01181-2
CORNER RIDGE CAP
(4)
A4M01199
RIDGE CAP CHANNEL
(8)
A4M01198
13

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and
hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
14

PRE-ASSEMBLY STEP 2 - TOOLS REQU IRED
Square
Level 24"
Phillips Screw Driver
Open End
Wrenches 1/2" &
7/16"
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets, 1/2" &
7/16" Deep Sockets
Cordless Drill or
Electric Drill
QUICK RELEASE
BAR CLAMP
A6P00460
(
2)
15

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
16

STEP 1 - 10FT POST ASSEMBLY
6x6 POST FOOT
(2)
A6P00308
TIP:
•FOR EASE OF ASSEMBLY, SAW HORSES ARE
RECOMMENDED FOR STEPS 1 THROUGH 3
| POST-W2A03571
| 6"x6"x89 1/2" (152x152x2274)
P01
(x1)
| POST-W2A03572
| 6"x6"x89 1/2" (152x152x2274)
P02
(x1)
17

198 (x8)
WASHER- 8x19
195 (x8)
BOL T-2 3/4"
D01 (x1)
BEAM
D02 (x1)
BEAM
Qty
8
8
8
PART NUMBER
H100198
H100195
H100379
DESCRIPTION
WASHER LOCK EXT 8X19 BLK
BOLT WH 5/16 X 2 3/4 BLK
T-NUT 5/16 BLK
C01 (x1)
CORBEL
001 (x1)
BEAM
STEP 2 - 10FT POST ASSEMBLY
BEAM- W4L16926
| 1 7/16"x5 1/4"x30 15/16" (36x134x786)
D01
(2)
BEAM- W4L16927
| 1 7/16"x5 1/4"x55 3/4" (36x134x1416)
D02
(1)
CORBEL-W2A03393
1 3/8"x6 7/16"x35 1/8" (36x163x893)
C01
(2)
18

Qty PART NUMBER
8 H100198
8 H100196
8 H100379
2 H100405
2 H100792
TIPS:
• INSERT
BOLTS FIRST FOLLOW BY LAG SCREWS
•
TO AVOID WOOD SPLITTING, MAKE SURE LAG SCREWS GO INTO PILOT HOLES
1 OFT BEAM ASSEMI BL Y
FROM PREVIOUS STEPS
198 (x8)
WASHER -8x19
196 (x8)
BOLT -7
114"
405 (x2)
WASHER -6x15
792 (x2)
LAG SCREW - 3"
NOTE PILOT HOLES
.-- FOR POST ORIENTATION
P01 (x1)
POST
P02 (x1)
POST
DESCRIPTION
WASHER LOCK EXT 8X19 BLK
BOLTWH 5/16 X 7 1/4 BLK
T- NUT 5/16 BLK
WASHER LOCK
EXT 6X15 BLK
LAG SCREWWH 1/4X 3 BLK
STEP 3 - 10FT POST ASSEMBLY
(x1) 10FT BEAM ASSEMBLY
19

20