Backyard Discovery ARLINGTON User manual

Made in China
INS-2206113-A-12x12 ARLINGTON-ENG 05-16-2022
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS
66762 800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
12x12 ARLINGTON GAZEBO
MODEL # : 2206113
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts Para obtener instrucciones en español, visite
www.backyarddiscovery.com
INSTALLATION
SERVICES
AVAILABLE!*
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP

•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
3.1m
10'1 1/2"
3.7m
11'11 3/4"
3.3m
10'11 3/4"
12'1 1/4"
3.7m
4.1m
13'4 3/4"
3.3m
10'9 1/4"
9'9 1/4"
3.0m
2.2m
7'1 3/4"
2

OWNER'S MANUAL - ANCHORING LAYOUT
4 ANCHORS PER POST
METAL ANCHOR PLATES
86mm
43mm
1 11/16"
102mm
4"
3 3/8"
86mm
3 3/8"
43mm
1 11/16"
10'11 1/2"
3340mm
11'5 11/16"
3498mm
10'3 1/8"
3128mm
14'8
8
2
7/16"
44
/
mm
FOOT CO
E
R
N
N
T
4
1
E
E
6
5'
9
R
R
4
/
2
F
F
3
m
/
O
O
4
m
"
O
O
TCORNER
FOOT CTCENTER
2970mm
9'8 15/16"
NOTE: DIMENSIONS ARE TO ANCHOR PLATES MOUNTED TO POSTS EXCEPT WHERE NOTED
3

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
BEAM - W4L13661
1 3/8"x5 1/4"x89 1/2" (36x134x2274)
D1
(x2)
BEAM - W4L13606
1 3/8"x5 1/4"x64 5/8" (36x134x1640)
D2
(x8)
BEAM - W4L13596
1 3/8"x5 1/4"x35 5/8" (36x134x904)
D3
(x4)
BEAM - W4L13660
1 3/8"x5 1/4"x67 1/4" (36x134x1707)
D4
(x4)
ANGLE BRACE - W4L16839
1 3/8"x5 1/4"x30 1/4" (36x134x769)
D5
(x4)
ANGLE BRACE - W4L13607
1 3/8"x5 1/4"x32 3/8" (36x134x823)
D6
(x4)
OUTSIDE RAFTER - W4L13604
1 3/8"x3 3/8"x77 3/8" (36x86x1965)
E1
(x4)
RAFTER - W4L13603
1 3/8"x3 3/8"x77 3/8" (36x86x1965)
E2
(x8)
ANGLE BRACE - W4L16840
1 3/8"x6 3/8"x36 7/8" (34x163x938)
D7
(x8)
ANGLE BRACE - W4L16841
1 3/8"x6 3/8"x36 7/8" (34x163x938)
D8
(x7)
CORBEL WITH TAG- W2A03480
1 3/8"x6 3/8"x36 7/8" (34x163x938)
CA01
(x1)
4

Wood Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
SHEATHING BOARD - W4L13662
1 3/8"x3 3/8"x87 1/4" (36x86x2217)
E4
(x8)
RAFTER - W4L13666
1"x3 3/8"x79 3/8" (24x86x2016)
H1
(x2)
END RAFTER - W2A03020
2 13/16"x5 1/4"x80 5/8" (72x134x2048)
RP1
(x2)
POST - W2A03484
6"x6"x89 1/2" (152x152x2274)
P1
(x2)
POST - W2A03021
6"x6"x33 1/4" (152x152x845)
P3
(x2)
END RAFTER - W2A03022
2 13/16"x5"x80 5/8" (72x134x2048)
RP2
(x2)
POST - W2A03485
6"x6"x89 1/2" (152x152x2274)
P2
(x2)
RIDGE CAP STIFFENER - W4L17392
1"x2 3/8"x60 7/8" (24x60x1546)
J60
(x2)
RIDGE CAP STIFFENER - W4L17393
1"x2 3/8"x82 1/2" (24x60x2096)
J61
(x2)
SHEATHING BOARD - W4L13659
1 3/8"x3 3/8"x58 1/4" (36x86x1478)
E3
(x8)
RAFTER - W4L13667
1"x3 3/8"x53 11/16" (24x86x1364)
H3
(x2)
FASCIA - W4L13668
1"x3 3/8"x59 3/4" (24x86x1518)
H4
(x2)
FASCIA - W4L13663
1"x3 3/8"x85 3/8" (24x86x2170)
H2
(x2)
5

Hardware Components
OWNER'S MANUAL - PARTS IDENTIFICATION
NUT BARREL WH BLK
5/16x1-1/2
(x42)
H100193
BOLT WH BLK
5/16x2 1/2
(x23)
H100194
BOLT WH BLK
5/16x2-1/4
(x58)
H100205
NUT BARREL WH BLK
5/16x7/8
(x90)
H100192
T-NUT BLK
5/16
(x26)
H100379
BOLT WH BLK
5/16x1 1/2
(x9)
H100407
BOLT WH BLK
5/16x1 1/4
(x18)
H100459
BOLT WH BLK
5/16x1
(x18)
H100468
LAG SCREW WH BLK
5/16x1 1/2
(x54)
H100471
BOLT WH 5/16x8 BLK
(x26)
H100765
BOLT WH 5/16x6 1/2 BLK
(x18)
H100354
LAG SCREW WH BLK
1/4x3
(x22)
H100792
BOLT WH BLK
5/16x9 1/2
(x4)
H100829
6

Hardware Components
OWNER'S MANUAL - PARTS IDENTIFICATION
SCREW PFH BLK
8x2-1/2
(x4)
H100201 SCREW PFH BLK
8x2
(x92)
H100391 SCREW PFH BLK
8x1 1/2
(x33)
H100200
SCREW PWH BLK
8x1 1/4
(x44)
H100536
WASHER LOCK EXT BLK
12x19
WASHER LOCK EXT BLK H100199
8x19 (x108)
(x97)
H100198
WASHER FLAT BLK
8x19
(x17)
H100630
CONCRETE ANCHOR 1/4"x2"
(x18)
H100120
SCREW PWH BLK
8x3/4
(x17)
H100392
NUT LOCK BLK
5/16
(x10)
H100479
WASHER FLAT
5/16 BLK
(x10)
H100770
SCREW WOODGRIP
10x3/4
(x22)
H100833
SCREW WOODGRIP
10x1 1/4
(x132)
H100760 SCREW TAPPING
1/4x3/4
(x19)
H100759
TORX BIT
T-30
(x1)
H100147
TORX WRENCH
T-30
(x1)
H100114
HEX DRIVER
5/16
(x1)
H101106 MAGNETIC DRIVER
(x1)
H101100
WASHER LOCK
EXT BLK 6x15
H100405
(22)
7
(x1)
| SCREW SETTER
H100764

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
BYD ID TAG (SMALL) WITHOUT AGES
(x1)
A100241
ROOF BRACKET
(x8)
A4M00961
L BRACKET 66x66x127 - BLK
(x4)
A4M00619
A4M00972 BRACKET
(x4)
A4M00973 BRACKET
(x2)
A4M00979 BRACKET
(x4)
A4M00974 BRACKET
(x4)
POST ANCHORING PLATE
(x8)
A4M00977 POST PLATE
(x8)
A4M00978
6x6 POST FOOT
(x4)
A6P00308
ELECTRICAL ENCLOSURE
(x1)
9205413
8

Accessory Components (Not to Scale)
OWNER'S MANUAL - PARTS IDENTIFICATION
ROOF EDGE TRIM SPLICE
(x2)
A4M00983
RIDGE CAP PROTECTOR
(x2)
A6P00398
RIDGE CAP SPLICE
(x1)
A4M01127
29 GA STEEL SHEETING
(x8)
A4M01125
12 FOOT RIDGE CAP 29 GA
(x2)
A4M01115
ROOF EDGE TRIM
(x4)
A4M01114
9

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood
and hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
10

PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED
Square
Level 24"
Phillips Screw Driver
Open End
Wrenches 1/2" &
9/16"
Drill
Attachments:
Phillips Head
Rubber Mallet
- Optional
Tape Measure
Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets 1/2" & 7/16"
Deep Sockets
Cordless Drill
or Electric Drill
11

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
12

STEP 1 - GAZEBO ASSEMBLY
POST - W2A03484
6"x6"x89 1/2" (152x152x2274)
P1
(x2)
POST - W2A03485
6"x6"x89 1/2" (152x152x2274)
P2
(x2)
6x6 POST FOOT
(x4)
A6P00308
13

STEP 2 - GAZEBO ASSEMBLY
POST - W2A03021
6"x6"x33 1/4" (152x152x845)
P3
(x2)
BEAM - W4L13606
1 3/8"x5 1/4"x64 5/8" (36x134x1640)
D2
(x8) L BRACKET
66x66x127 - BLK
(x4)
A4M00619
A4M00972 BRACKET
(x4)
A4M00974 BRACKET
(x4)
2' - 2"
14

STEP 3 - GAZEBO ASSEMBLY
ANGLE BRACE - W4L16841
1 3/8"x6 3/8"x36 7/8" (34x163x938)
D8
(x7)
CORBEL WITH TAG- W2A03480
1 3/8"x6 3/8"x36 7/8" (34x163x938)
CA01
(x1)
15

STEP 4 - GAZEBO ASSEMBLY
BEAM - W4L13660
1 3/8"x5 1/4"x67 1/4" (36x134x1707)
D4
(x4)
16

STEP 5 - GAZEBO ASSEMBLY
BEAM ASSEMBLY FROM PREVIOUS STEP
17

STEP 6 - GAZEBO ASSEMBLY
BEAM - W4L13661
1 3/8"x5 1/4"x89 1/2" (36x134x2274)
D1
(x2)
BEAM - W4L13596
1 3/8"x5 1/4"x35 5/8" (36x134x904)
D3
(x4) ANGLE BRACE - W4L16840
1 3/8"x6 3/8"x36 7/8" (34x163x938)
D7
(x4)
18

STEP 7 - GAZEBO ASSEMBLY
BEAM ASSEMBLY FROM PREVIOUS STEP
A4M00979 BRACKET
(x4)
19

STEP 8 - GAZEBO ASSEMBLY
ANGLE BRACE - W4L16840
1 3/8"x6 3/8"x36 7/8" (34x163x938)
D7
(x4)
20