Backyard Discovery SAXONY 2104617B User manual

Made in China
INS-2104617B-A-SAXONY GAZEBO-ENG 12-14-2021
Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: [phone]
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: [phone]
SAXONY GRILL GAZEBO
MODEL # : 2104617B
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your product, or to order
replacement parts
Para obtener instrucciones en español, visite
www.backyarddiscovery.com
INSTALLATION
SERVICES
AVAILABLE!*
See inside for details
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP

•Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.
OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
22

OWNER'S MANUAL - ANCHORING LAYOUT
33

D1
(1)
| JOIST END-W4L14097
| 1 7/16"x5 1/4"x15" (36x134x381)
D2
(1)
| JOIST END-W4L14098
| 1 7/16"x5 1/4"x15" (36x134x381)
D3
(1)
| JOIST-W4L14099
| 1 7/16"x5 1/4"x83" (36x134x2108)
D4
(2)
| CORBEL-W4L16376
| 1 7/16"x4 7/16"x26 1/2" (36x112x673)
D5
(1)
| CORBEL-W4L16377
| 1 7/16"x4 7/16"x25 7/8" (36x112x657)
D6
(1)
| BEAM-W4L14107
| 1 7/16"x5 1/4"x64" (36x134x1626)
D8
(1)
| BEAM-W4L14345
| 1 7/16"x5 1/4"x64" (36x134x1626)
D7
(1)
| BEAM-W4L14110
| 1 7/16"x5 1/4"x89 7/16" (36x134x2272)
E1
(2)
| RAFTER-W4L14111
| 1 7/16"x3 3/8"x62 3/8" (36x86x1585)
E2
(4)
| RAIL-W4L14317
| 1 7/16"x3 3/8"x42 3/8" (36x86x1076)
E3
(1)
| RAFTER-W4L14971
| 1 7/16"x3 3/8"x62 3/8" (36x86x1585)
Wood Components (Not to Scale)
| $PRPVIEW:{Description}-$PRPVIEW:{PartNo}
| $PRPVIEW:{Material Size}
($PRPVIEW:{Thick}$PRPVIEW:{Thick (mm)}x
$PRPVIEW:{Width (mm)}$PRPVIEW:{Width}x
$PRPVIEW:{Length (mm)}$PRPVIEW:{Length})
OWNER'S MANUAL - PARTS IDENTIFICATION
$PRPVIEW:{Label}
(x2)
4

F1
(2)
| RAFTER-W4L14108
| 1 7/16"x2 3/8"x62 1/4" (36x60x1582)
H2
(3)
| PURLIN-W4L14109
| 15/16"x3 3/8"x89 7/16" (24x86x2272)
Q1
(2)
| RAIL-W4L14101
| 15/16"x4 7/16"x52 1/16" (24x112x1322)
Q2
(1)
| RAIL-W4L14102
| 15/16"x4 7/16"x84 7/8" (24x112x2156)
P1
(1)
| POST-W2A03401
| 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P2
(1)
| POST-W2A03402
| 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
P3
(1)
| POST-W2A03403
| 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P4
(1)
| POST-W2A03404
| 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
D9
(1)
| CORBEL W/ ID TAG-W2A03462
| 1 7/16"x4 7/16"x25 7/8" (36x112x657)
Wood Components (Not to Scale)
| $PRPVIEW:{Description}-$PRPVIEW:{PartNo}
| $PRPVIEW:{Material Size}
($PRPVIEW:{Thick}$PRPVIEW:{Thick (mm)}x
$PRPVIEW:{Width (mm)}$PRPVIEW:{Width}x
$PRPVIEW:{Length (mm)}$PRPVIEW:{Length})
$PRPVIEW:{Label}
(x2)
OWNER'S MANUAL - PARTS IDENTIFICATION
5

| TORX WRENCH
|
T-30
H100114
(x1)
H101100
(x1)
| MAGNETIC DRIVER
| SCREW SETTER
A100041
(x1)
| TORX WRENCH
|
T-40
H100764
(x1)
H100120
(18)
| CONCRETE ANCHOR 1/4"x2"
H100192
(9)
| NUT BARREL WH BLK
| 5/16 x 7/8
H100193
(34)
| NUT BARREL WH BLK
| 5/16 x 1-1/2
H100198
(44)
| WASHER LOCK EXT BLK
| 8 x 19
H100199
(52)
| WASHER LOCK EXT BLK
| 12 x 19
H100200
(17)
| SCREW PFH BLK
| 8 x 1-1/2
H100201
(7)
| SCREW PFH BLK
| 8 x 2-1/2
H100382
(16)
| SCREW PFH BLK
| 8 x 1-3/4
H100205
(4)
| BOLT WH BLK
| 5/16 x 2-1/4
H100457
(4)
| BOLT WH BLK
| 5/16 x 2
H100459
(18)
| BOLT WH BLK
| 5/16 x 1-1/4
H100480
(34)
| BOLT WH BLK
| 5/16 x 4-3/4
H100964
(9)
| BOLT WH BLK
| 5/16 x 5-1/2
H100392
(2)
| SCREW PWH BLK
| 8 x 3/4
H100536
(9)
| SCREW PWH BLK
| 8 x 1-1/4
H100405
(4)
| WASHER LOCK EXT BLK
| 6 x 15
H100469
(26)
| NUT BARREL WH BLK
| 5/16 x 5/8
H100471
(42)
| LAG SCREW WH BLK
| 5/16 x 1-1/2
H100488
(4)
| BOLT WH BLK
| 1/4 x 2
H100630
(22)
| WASHER FLAT BLK
| 8 x 19
H100653
(4)
| NUT LOCK BLK
| 1/4
H100564
(4)
| LAG SCREW WH BLK
| 1/4 x 4
H101008
(11)
| SCREW CONFIRMAT BLK
| 7 x 3
H100759
(15)
| SCREW TAPPING
| 1/4 x 3/4
H100833
(44)
| SCREW WOODGRIP
| 10 x 3/4
A100042
(x1)
| T-40 TORX BIT
H100147
(x1)
| T-30 TORX BIT
H101106
(x1)
| HEX DRIVER
|
5/16
Hardware Components (Not to Scale)
COPY ONLY
| $PRPVIEW:{Description}
| $PRPVIEW:{Material Size}
$PRPVIEW:{PartNo}
(x2)
OWNER'S MANUAL - PARTS IDENTIFICATION
6

A4M00855
(8)
| L BRACKET 51x32x82x3.175
A4M01228
(4)
| RAFTER BRACKET
A100241
(1)
| BYD ID TAG
9205413
(1)
| ELECTRICAL ENCLOSURE
A4M00983
(2)
| ROOF EDGE TRIM SPLICE
A4M01160
(4)
| ROOF EDGE TRIM
A4M01162
(2)
| ROOF EDGE TRIM
A4M01210
(2)
| TABLE
A4M01223
(2)
| L BRACKET
A4M01224
(2)
| L BRACKET
A4M01225
(22)
| METAL TUBE
A4M01227
(5)
| 29 GA STEEL SHEETING
A4M01477
(8)
| POST PLATE
A4M01478
(8)
| POST ANCHORING
PLATE
A6P00500
(4)
| PLASTIC POST FOOT
Accessory Components (Not to Scale)
| $PRPVIEW:{Description}
|
$PRPVIEW:{PartNo}
(x2)
COPY ONLY
OWNER'S MANUAL - PARTS IDENTIFICATION
7

PRE-ASSEMBLY STEP 1 - TOOLS REQU IRED
Square
Level 24"
Phillips Screw Driver
Open End
Wrenches 1/2" &
7/16"
Drill Attachments:
Phillips Head
Rubber Mallet -
Optional
Tape Measure Claw Hammer
1/8", 3/16", 3/8" &
7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets, 1/2" &
7/16" Deep Sockets
Cordless Drill or
Electric Drill
8

BOLT WH
5/16 x 2-1/2
H100194
(x2)
PRE-ASSEMBLY STEP 2 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and
hardware.
WOOD PARTS:
•Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
•If there are multiple boards with the same stamped number, stack those pieces together.
•Stamps can be found on the flat surface of the boards or on the end of the boards.
•Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
HARDWARE PARTS:
•We recommend that you have a separate table to organize the hardware.
•Hardware bags are printed with a seven-digit, alpha-numeric part number.
•You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
•During assembly you only need to reference the last four digits of the number.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
9

PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)
10

STEP 4 - GAZEBO FRAME ASSEMBLY
11
A6P00500
(4)
| PLASTIC POST FOOT
P1
(1)
| POST-W2A03401
| 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P2
(1)
| POST-W2A03402
| 4 3/4"x4 3/4"x83 1/2" (120x120x2121)
P3
(1)
| POST-W2A03403
| 4 3/4"x4 3/4"x78 1/4" (120x120x1987)
P4
(1)
| POST-W2A03404
| 4 3/4"x4 3/4"x83 1/2" (120x120x2121)

STEP 5 - GAZEBO FRAME ASSEMBLY
12
Q1
(1)
| RAIL-W4L14101
| 15/16"x4 7/16"x52 1/16" (24x112x1322)

STEP 6 - GAZEBO FRAME ASSEMBLY
13
E2
(1)
| RAIL-W4L14317
| 1 7/16"x3 3/8"x42 3/8" (36x86x1076)
A4M00855
(2)
| L BRACKET 51x32x82x3.175

STEP 7 - GAZEBO FRAME ASSEMBLY
14
Q1
(1)
| RAIL-W4L14101
| 15/16"x4 7/16"x52 1/16" (24x112x1322)

STEP 8 - GAZEBO FRAME ASSEMBLY
15
E2
(1)
| RAIL-W4L14317
| 1 7/16"x3 3/8"x42 3/8" (36x86x1076)
A4M00855
(2)
| L BRACKET 51x32x82x3.175

STEP 9 - GAZEBO FRAME ASSEMBLY
16
D1
(1)
| JOIST END-W4L14097
| 1 7/16"x5 1/4"x15" (36x134x381)
D2
(1)
| JOIST END-W4L14098
| 1 7/16"x5 1/4"x15" (36x134x381)
D3
(1)
| JOIST-W4L14099
| 1 7/16"x5 1/4"x83" (36x134x2108)

STEP 10 - GAZEBO FRAME ASSEMBLY
17
D4
(2)
| CORBEL-W4L16376
| 1 7/16"x4 7/16"x26 1/2" (36x112x673)

STEP 11 - GAZEBO FRAME ASSEMBLY
18
Q2
(1)
| RAIL-W4L14102
| 15/16"x4 7/16"x84 7/8" (24x112x2156)

STEP 12 - GAZEBO FRAME ASSEMBLY
19
D9
(1)
| CORBEL W/ ID TAG-W2A03462
| 1 7/16"x4 7/16"x25 7/8" (36x112x657)
D5
(1)
| CORBEL-W4L16377
| 1 7/16"x4 7/16"x25 7/8" (36x112x657)

STEP 13 - RAIL ASSEMBLY
20
A4M01223
(2)
| L BRACKET
A4M01224
(2)
| L BRACKET
A4M00855
(4)
| L BRACKET 51x32x82x3.175
E2
(2)
| RAIL-W4L14317
| 1 7/16"x3 3/8"x42 3/8" (36x86x1076)