Backyard discovery Fairhaven 2101524 Use and care manual

BacKvard

FAIRHAVEN

1

2x1

0

PERGOLA

MANUFA

Backyard

CTUREDBY:

Discovery

3305

Airport

Drive

Pittsburg,

KS

66762

DISCOVERY

Model

#2101524

Owner's

Manual

&

Assembly

Instructions

800-856-4445

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GOCONFIGURE

Before

you

begin

Putting

it

all

together

for

you

F

U

ICH. &

INSTALLATION

4CtME°,

EASY

ASSEMBLY

SERVICES

4.

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T

assembly

time

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&Ogle

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'Installation

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only

available

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U.S.

customers.

)

o

Store

For

the

most

up

to

date

assembly

manual,

to

register

your

set,

or

to

order

replacement

parts

please

visit

www.backyarddiscovery.com

SAVE

THIS

ASSEMBLY

MANUAL

FOR

FUTURE

REFERENCE

IN

THE

EVENT

THAT

YOU

NEED

TO

ORDER

REPLACEMENT

PARTS.

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obtener

instrucciones

en

espaiiol,

visite

www.backyarddiscovery.com

Made

in

Poland

l

INS-2101524-A-FAIRHAVEN

12X10

PERGOLA-ENG

5/19/21

itotio

1/

4

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it

all

together

for

you

INSTALLATION

SERVICES

AVAILABLE!*

Need

a

helping

hand?

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our

team

of

professionals

handle

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installation

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you!

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RE

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*Installation

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U.S.

customers.

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years

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right

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service

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array

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indoor

and

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recreation

products

that

most

consumers

don't

have

the

time

or

ability

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deliver

&

install

themselves.

We

do

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lifting,

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don't

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info!

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customers.

2

• •

.

:.:

...

..

• • •

Owner's

Manual

Please

Read

This

Before

Starting

Assembly

• • •

III

STO1

3

MISSING

A

PART?

CALL

US

BEFORE

GOING

0

BACK

TO

THE

STORE

Ill

The

store

where

you

made

your

purchase

does

not

stock

parts

for

this

item.

If

you

have

assembly

questions

or

you

are

missing

or

have

damaged

parts,

please

call

1

-8

00

.8

5

6

.444

5

you

can

also

visit

www.backyarddiscovery.com

or

e-mail

[email protected]

Please

have

the

following

information

ready

when

you

make

your

call:

•

Model

Number

of

the

product

located

on

the

front

of

the

assembly

manual

•

The

item

description

and

number

from

the

parts

list

from

the

manual

that

was

included

in

your

box

•

Read

entire

assembly

manual,

paying

special

attention

to

the

important

tips

and

safety

information.

•

Ensure

there

are

no

missing

pieces

by

fi

rst

separating

and

identifying

all

parts.

•

Make

sure

to

check

packing

material

for

small

parts

that

may

have

fallen

out

during

shipment.

•

Structures

are

not

intended

for

public

use.

Any

unintended

use

such

as

home

child

care,

daycare

center,

faith

center,

government

facility,

home

owner's

associate,

park

or

school

will

make

the

warranty

of

our

product

null

&

void.

•

This

manual

contains

helpful

information

concerning

assembly

preparation,

installation

procedure

and

required

maintenance.

•

Always

keep

safety

in

mind

as

your

structure

is

being

built.

•

Keep

these

instructions

for

future

reference.

3

• •

.

•••

_

•

Owner

'

s

Manual

Limited

Warranty

•••••

•

• •

•

•••

THE

MANUFACTURER

RESERVES

THE

RIGHT

TO

MAKE

SUBSTITUTIONS

TO

WARRANTY

CLAIMS

IF

PARTS

ARE

UNAVAILABLE

OR

OBSOLETE

This

Limited

Warranty

by

Backyard

Discovery

applies

to

products

manufactured

under

the

Backyard

Discovery

brand

or

its

other

brands,

including

but

not

limited

to,

Adventure

Playsets

and

Leisure

Time

Products.

Backyard

Discovery

Wood

Patio

Structure

Backyard

Discovery

warrants

this

wood

patio

product

to

be

free

from

defects

in

materials

and

workmanship

for

a

period

of

two

(2)

years

from

the

original

date

of

purchase.

All

wood

carries

a

five

(5)

year

warranty

against

rot

and

decay

from

the

original

purchase

date.

LIMITED

WARRANTY

OUTDOOR

PATIO

ITEMS

THE

MANUFACTURER

RESERVES

THE

RIGHT

TO

MAKE

SUBSTITUTIONS

TO

WARRANTY

CLAIMS

IF

PARTS

ARE

UNAVAILABLE

OR

OBSOLETE

This

Limited

Warranty

by

Backyard

Discovery

applies

to

products

manufactured

under

the

Backyard

Discovery

brand

or

its

other

brands,

including

but

not

limited

to,

Adventure

Playsets

and

Leisure

Time

Products.

Backyard

Discovery

Wood

Patio

Structure

Backyard

Discovery

warrants

this

wood

patio

product

to

be

free

from

defects

in

materials

and

workmanship

for

a

period

of

two

(2)

years

from

the

original

date

of

purchase.

All

wood

carries

a

five

(5)

year

warranty

against

rot

and

decay

from

the

original

purchase

date.

Backyard

Discovery

Metal

Patio

Structure

Backyard

Discovery

warrants

this

metal

patio

product

to

be

free

from

defect

in

materials

and

workmanship

for

a

period

of

five

(5)

years

from

the

original

date

of

purchase.

General

Warranty

Information

This

warranty

applies

to

the

original

owner

and

registrant

and

is

non

-transferable.

Regular

maintenance

is

required

to

ensure

maximum

life

and

performance

of

this

product.

Failure

by

the

owner

to

maintain

the

product

according

to

the

maintenance

requirements

may

void

this

warranty.

Maintenance

guidelines

are

provided

in

the

Owner's

Manual.

This

Limited

Warranty

does

not

cover:

Backyard

Discovery

Metal

Patio

Structure

Backyard

Discovery

warrants

this

metal

patio

product

to

be

free

from

defect

in

materials

and

workmanship

for

a

period

of

five

(5)

years

from

the

original

date

of

purchase.

General

Warranty

Information

This

warranty

applies

to

the

original

owner

and

registrant

and

is

non

-transferable.

Regular

maintenance

is

required

to

ensure

maximum

life

and

performance

of

this

product.

Failure

by

the

owner

to

maintain

the

product

according

to

the

maintenance

requirements

may

void

this

warranty.

Maintenance

guidelines

are

provided

in

the

Owner's

Manual.

This

Limited

Warranty

does

not

cover:

•

Natural

occurring

properties

of

wood

such

as

twisting,

warping,

checking,

peeling

or

any

other

natural

occurring

properties

of

wood

that

do

not

affect

performance

or

integrity.

•

Installation

-

the

warranty

is

null

and

void

if

installation

is

not

in

accordance

with

the

Assembly

Instructions.

•

Labor

for

any

inspection

•

Labor

for

replacement

of

any

defective

item(s)

•

Incidental

or

consequential

damages

•

Cosmetic

defects,

including

rusting,

color

fading,

minor

cracks,

corrosion,

which

do

not

affect

performance

or

integrity

of

a

part

or

the

entire

product.

•

Vandalism,

improper

use,

failure

due

to

loading

or

use

beyond

the

capacities

stated

in

the

applicable

Assembly

Manual.

•

Acts

of

nature

including

but

not

limited

to

wind,

storms,

hail,

fl

oods,

excessive

water

exposure.

•

Improper

installation

including

but

not

limited

to

installation

on

uneven,

unlevel,

or

soft

ground.

Backyard

Discovery

products

have

been

designed

for

safety

and

quality.

Any

modifications

made

to

the

original

product

could

damage

the

structural

integrity

of

the

unit

leading

to

failure

and

possible

injury.

Modification

voids

any

-and

-all

warranties

and

Backyard

Discovery

assumes

no

liability

for

the

modified

products

or

consequences

resulting

from

failure

of

a

modified

product.

Backyard

Discovery

disclaims

all

other

representations

and

warranties

of

any

kind,

express

or

implied.

USA

and

Canada:

To

make

a

warranty

or

replacement

part

claim

please

visit

backyarddiscovery.com

or

call

Backyard

Discovery

customer

service

at

800-856-4445.

Backyard

Discovery

will,

at

its

sole

discretion,

replace

any

part

within

the

stated

warranty

period

that

is

defective

in

workmanship

or

materials.

At

Backyard

Discovery's

discretion,

photographs

of

the

defective

part,

physical

return

of

the

defective

part

to

Backyard

Discovery,

or

proof

of

purchase

may

be

required

for

verification.

Outside

of

the

USA

and

Canada:

Contact

place

of

purchase

or

distributor

for

warranty

service.

This

Warranty

gives

you

specific

legal

rights.

You

may

have

other

rights

as

well

which

vary

from

state

to

state,

province

to

province

or

country

to

country,

where

you

bought

the

product.

This

warranty

excludes

all

consequential

damages

however,

some

states

do

not

allow

the

limitation

or

exclusion

of

consequential

damages

and

therefore

this

limitation

may

not

apply

to

you.

Please

read

entire

booklet

completely

before

beginning

the

assembly

process

Please

retain

these

instructions

and

your

receipt

for

future

reference.

Keep

them

in

a

safe

place

where

you

can

refer

to

them

as

needed.

In

order

to

provide

you

with

the

most

efficient

service,

it

is

required

that

you

provide

us

with

the

part

numbers

when

ordering

parts.

For

Your

Records:

Please

take

time

and

fill

out

the

information

below.

This

information

will

be

needed

for

warranty

issues.

Where

Purchased:

Date

of

Purchase:

04/2012-S

Installation

Date:

P.O.#99999

1-100

Installed

by:

w)

CI

f

Tracking

Number:

Tracking

Number

Reference

Label

Tracking

ID

number

on

the

carton

is

included

for

tracking

purposes

associated

with

warranty

claims.

4

• •

.

..

•..

•

Owner's

Manual

Safety

Warnings

and

Maintenance

Instructions

••

•

• • •

•••

•

A

WARNING

IT

IS

IMPORTANT

TO

CHECK

AND

TIGHTEN

ALL

HARDWARE

AT

THE

BEGINNING

AND

DURING

THE

SEASON

AS

THEY

MAY

LOOSEN

DUE

TO

WOOD

EXPANSION

AND

CONTRACTION.

•

DO

NOT

climb

or

walk

on

the

roof

for

any

reason

•

Oil

al

l

metal

lic

moving

parts

monthly

during

the

usage

•

Requires

two

or

more

people

to

assemble

safely

period.

•

Check

for

underground

utilities

before

digging

or

•

Check

al

l

coverings

for

bolts

and

sharp

edges

twice

driving

stakes

into

the

ground.

monthly

during

usage

season

to

be

certain

they

are

in

•

Check

carefully

for

overhead

lines

and

ensure

there

is

place.

Replace

when

necessary.

It

is

especially

important

at

least

6ft

(2m)

clearance

from

any

overhead

electrical

to

do

this

at

the

beginning

of

each

new

season.

wires.

•

For

rusted

areas

on

metal

lic

members

such

as

hinges,

•

Permanent

structures

may

require

a

building

permit.

brackets,

etc.

sand

and

repaint,

using

a

non

lead

-based

As

the

purchaser

and

or

installer

of

this

product

you

are

paint

meeting

the

requirements

of

Title

16

CRF

Part

1303.

advised

to

consult

local

planning,

zoning

and

building

•

Inspect

wood

parts

monthly.

The

grain

of

the

wood

inspection

departments

for

guidance

on

applicable

sometimes

wil

l

lift

in

the

dry

season

causing

splinters

to

building

codes

and/or

zoning

requirements.

appear.

Light

sanding

may

be

necessary

to

maintain

a

•

Wood

is

NOT

#ame

retardant

and

will

burn.

Gril

ls,

!

re

pits

safe

environment.

Treating

your

Product

with

protection

and

chimineas

are

a

!

re

hazard

if

place

too

close

to

your

(sealant)

after

sanding

will

help

prevent

severe

checking/

structure.

splitting

and

other

weather

damage.

•

Wear

gloves

to

avoid

injury

during

installation.

•

We

have

applied

a

waterborne

translucent

stain

to

your

•

During

installation,

follow

al

l

safety

warnings

provided

unit.

This

is

done

for

color

only.

Once

or

twice

a

year,

with

your

tools

and

use

safety

glasses.

depending

on

your

climate

conditions,

you

must

apply

•

Check

all

nuts

and

bolts

twice

monthly

during

the

usage

some

type

of

protection

(sealant)

to

the

wood

of

your

unit.

season

and

tighten

as

required.(But

not

so

tight

that

you

Prior

to

the

application

of

sealant,

lightly

sand

any"rough"

crack

the

wood)

It

is

particularly

important

that

this

spots

on

your

set.

Please

note

this

is

a

requirement

of

procedure

be

followed

at

the

beginning

of

each

season.

your

warranty.

OWNERS

SHALL

BE

RESPONSIBLE

FOR

MAINTAINING

THE

LEGIBILITY

OF

THE

WARNING

LABELS

5

• • •

••••••

• • •

Owner's

Manual

Assembly

Tips

•

A\Protrusion

Hazard

Incorrect

Correct

If

you

see

exposed

threads

and

your

bolt

protrudes

beyond

the

T

-Nut

you

may

have

over

tightened

the

bolt

or

(

~ir

used

incorrect

hardware.

If

you've

overtightened,

remove

the

bolt

and

add

washers

to

eliminate

the

protrusion.

1

/8"

-

Proper

Hardware

Assembly

-

BOLT

Bolt

and

T

-Nut

Assembly

Tap

T

-nut

into

the

provided

hole.

Insert

your

bolt

through

the

lock

washer

and

insert

into

the

provided

hole

opposite

o

.01

T

-N

UT

from

the

T

-Nut.

Turn

clockwise

to

thread

into

T

-nut.

Do

not

1

completely

tighten

until

instructed.

LOCK

WASHER

-

Bolt

and

Barrel

Nut

Assembly

BOLT

Insert

barrel

nut

through

the

lock

washer

and

press

the

pair

through

the

provided

hole.

Insert

your

bolt

through

the

BARREL

NUT

second

lock

washer

and

insert

the

pair

into

the

provided

hole

o

LOCK

WASHER

opposite

from

the

barrel

nut.

Turn

clockwise

to

thread

into

the

barrel

nut.

Do

not

completely

tighten

until

instructed.

LOCK

WASHER

Lag

Assembly

—LAG

SCREW

Normally

there

will

be

a

pre

-drilled

pilot

hole

on

assemblies

that

require

a

Lag

Screw.

If

there

is

no

pilot

hole,

line

up

the

two

boards

as

they

are

to

be

attached

and

use

the

factory

drilled

hole

as

a

guide

to

drill

another

pilot

hole

into

the

adjoining

board.

This

will

keep

the

wood

from

splitting.

Only

a

*

.

•

lock

washer

is

required

for

steps

with

Lag

Screws.

LOCK

WASHER

6

• •

.

...•.....

•

Owner's

Manual

Assembly

Tips

• • •

,

\

n

ASSEMBLY

TIP:

\al

Keep

and

eye

out

for

these

boxes

which

will

contain

helpful

pictures

and

information

making

the

assembly

process

as

quick

and

painless

as

possible.

Sorting

Wood

Om

1

10

Ailk

Wm

Iii

0

WO

-.1---

_-----

_ ..

When

removing

the

wood

from

the

boxes

we

recommend

arranging

them

by

part

number

before

you

begin

assembly.

This

will

allow

for

faster

assembly

and

easily

identify

any

parts

that

may

be

missing

or

damaged.

Sorting

Hardware

NUT

BARREL

SCREW

T

-NUT

WASHER

FLAT

BOLT

HEX

BOLT

SCREW

PWH

H100545 H100695

H100699

H100706

H100716

H100718

H100742

- -

7

---

,-,------,-----

---_,----_,-,

I -

1

.

...

'..

-

.

i

To

help

with

assembly

we

recommend

sorting

your

hardware

bags

with

the

seven

digit

alpha

-numeric

number

printed

on

the

bags

or

by

hardware

type

(i.e.

bolts,

nuts,

etc.).

Organizing

your

hardware

will

make

assembly

easier.

Hardware

Identification

Hardware

bags

are

printed

with

(

a

seven

digit

alpha

-numeric

part

•

N

\\

number.

During

assembly

you

only

\\\\\\\\

need

to

reference

the

last

three

*

I\

\•

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you

see

this

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you

will

need

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socket

wrench.

The

icons

below

show

your

bolts.

the

size

of

attachments

needed

for

40

assembly

1/2.

24"

®

For

proper

assembly

you

will

need

to

ensure

that

your

structure

is

level

®

before

proceeding

to

the

This

icon

warns

you

to

not

over

tighten

your

bolts.

This

is

to

prevent

structural

damage

and

also

splintering

your

Some

steps

in

the

assembly

process

wood.

fill

se

O

will

require

an

extra

set

of

hands.

Make

sure

you

have

a

helper

available.

r

attachments

are

needed.

For

this

o.

This

icon

will

show

you

what

drill

,

(1

0

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icon

shows

the

size

of

an

open

ended

wrench.

Using

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wrench

as

3

„"'

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example

you

will

need

a

Phillips

head

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the

fraction

bar.

/

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attachment

and

3/8

socket.

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critically

important

that

you

start

with

square

and

level

footings,

concrete

pad

or

deck

to

attach

your

structure

•

Pay

close

attention

to

the

items

needed

for

each

step.

Make

sure

you

are

using

the

correct

hardware

for

each

step.

Using

incorrect

hardware

may

result

in

improper

assembly

•

Remember

to

double

check

for

underground

utilities

and

overhead

electrical

lines

Post

mounts

are

provided

with

your

structure

which

allows

you

to

permanently

install

your

structure

to

a

pre-existing

or

new

wood

or

concrete

surface.

•

The

hardware

to

attach

the

post

mounts

to

the

structure

is

included.

•

The

hardware

to

mount

the

structure

permanently

to

a

concrete

surface

is

included.

•

The

hardware

to

mount

the

structure

permanently

to

a

wood

deck

is

NOT

included

and

will

need

to

be

purchased

separately.

You

must

ensure

there

is

ample

structural

support

under

the

deck

before

permanently

attaching.

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Dimension

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_

.....__._._-

__

e

•.

—.. ..

..

,,

ee

e

,e

..

.

--,m

,

—.

—

e

•

e

A

.=

.

I. ..

•

.. ::l

/ .

..

.. ..

. .

,x`

, i

i

INNER

JOIST

ASSEMBLY

FROM

,

,,

OUTER

JOIST

ASSEMBLY

l

(x2)

UPRIGHT

ASSEMBLY

i

x-

'

FROM

0

I

Imillmomnollmomoill

,

H1007921

LAG

SCREW

WH

BLK

H100354

I

BOLT

WH

BLK

H100405

I

WASHER

LOCK

EXT

BLK

(x8)

I

1/4x3

(x8)

I

5/16x6

1/2

(x8)

I

6x15

0 0

1

H100198

I

WASHER

LOCK

EXT

BLK

H100199

I

WASHER

LOCK

EXT

BLK

H100193

NUT

BARREL

WH

BLK

I

5/16x1-1/2

(x8)

I

8

x

19

(x8)

I

12x19

(x8)

198

(x2)

-

- -

WASHER

-

8x19

199

(x2)

--

Cr s\:

,

WASHER

-

12x19

354

(x2)

--

/

.

193

(x2)

BOLT

-

6

1/2"

-

NUT

BARREL

-

1

1/2"

/

.

\

I

I-

kI

m

NOTE

PILOT

HOLES

ON

O f.

I

TOP

OF

THE

OUTER

1!!

}. 1

JOIST

ASSEMBLY.

0

405

(x2)

WASHER

-

6x15

/

NOTE

JOIST

OVERLAP

-

/

-

N

,

792

(x2)

---

DIRECTION

FOR

A_

_.-

N

LAG

SCREW

-

3"

-- --

PROPER

ASSEMBLY

‘i

--

,- .

REPEAT

ON

EACH

CORNER

z

V''

of

/

-

0

/

-----

—

(

.

\

UPRIGHT

ASSEMBLY

I

OUTER

JOIST

ASSEMBLY

.

/

INNER

JOIST

-

INNER

JOIST

--

ASSEMBLY

-

ASSEMBLY

-

OUTER

JOIST

•

r

UPRIGHT

ASSEMBLY

'

ASSEMBLY

.

•

.

A

•

.

NOTE

SINGLE

ANGLE

•

BRACES

ARE

POSITIONED

ON

OUTSIDE

OF

UNIT.

18

e

s

e

s

e_

.

=,-

_.-

s

ee

-I

-i

. -

_

.

-

,

..

.r

D3

I

SLOTTED

JOIST

-

W4L14052

(x8)

1

1/4"x5"x114"

(32x126x2896)

0

H100204

I

LAG

SCREW

WH

BLK

H

o(

1

0

6

0

)

1981W

8x

A

19

SHER

LOCK

EXT

BLK

(x16)

5/16x5

1/2

A

NOTES:

LOCATE

AND

USE

PILOT

HOLES

IN

THE

OUTER

JOIST

TO

MOUNT

D3

REPEAT

ON

OPPOSITE

END

AND

ON

ALL

JOIST

BOARDS

AS

SHOWN.

204

(x7)

LAG

SCREW

-

5

1/2"

198

WASHER

-

8:19

1)

o

'

1

I

._

1446.:Tii\

I

1

JOIST

I

°-4-H-

--......._

--

0(8)

SLOTTED

JOI

---

--

D

3

rii4ir

,

-

\

!if ''''

.........................,.

r

____

---

1

..

lli bil

19

----

•

-

eee

-

V1

I

PURLIN

-

W4L14078

(x12)

1

1/4"x1

1/4"x59

1/4"

(32x32x1507)

H100877

I

SCREW

TFH

BLK

(x96)

I

8x2-1/2

V2

PURLIN

-

W4L14079

(x12)

1

1/4"x1

1/4"x76

3/8"

(32x32x1942)

1

i,

I

•

9

\\

„,

-

"

IIIIIII

0011

“ /

1

4r)

mon

11-

/

877

(x96)

SCREW

-1

1/2"

_

-V1

ANGLE

CUT

PURLIN

V2

---

PURLIN

- -

ANGLE

CUT

V1

V2

PURLIN

NOTES:

A

ASSEMBLE

V1

&

V2

BOARDS

BY

ALTERNATING

THEM

AS

YOU

WORK

ACROSS

THE

JOIST

BOARDS.

AS

SHOWN

THE

ANGLE

CUT

IN

THE

V1

&

V2

BOARDS

SHOULD

ALTERNATE

WHICH

JOIST

THEY

LAND

ON

WHEN

ASSEMBLED.

20

Backyard Discovery FAIRHAVEN 2101524 Use and care manual

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