Backyard Discovery Hillsdale Cabana 2102415 Use and care manual

Made in China | INS-2102415, 2102422, 2102439, 2102446, 2102453, 2102460, 2102477, 2102484, 2102491, 2102507, 2102514, 2102521,
2102538, 2102545, 2102552-A-METAL CABANA-ENG 4-13-2021
For the most up to date assembly manual,
to register your set, or to order replacement
parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT
THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Model # 2102415, 2102422, 2102439, 2102446, 2102453, 2102460,
2102477, 2102484, 2102491, 2102507, 2102514, 2102521, 2102538,
2102545, 2102552
HILLSDALE & HAMPTON CABANA
Owner's Manual & Assembly Instructions
MANUFACTURED
BY: Backyard
Discovery 3305
Airport Drive
Pittsburg, KS
66762
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
2102446 HILLSDALE
CABANA (BROWN BAMBOO -
CANVAS TERRACOTTA)
2102422 HILLSDALE
CABANA (BROWN BAMBOO -
SPECTRUM INDIGO)
2102514 HILLSDALE
CABANA (BROWN PEBBLES
- CAST PUMICE)
2102521 HILLSDALE
CABANA (BROWN PEBBLES -
CANVAS TERRACOTTA)
2102507 HILLSDALE CABANA
(BROWN PEBBLES -
SPECTRUM INDIGO)
2102491 HILLSDALE CABANA
(BROWN PEBBLES - CAST
SLATE)
2102453 HILLSDALE
CABANA (BLACK BAMBOO
- CAST SLATE)
2102460 HILLSDALE
CABANA (BLACK BAMBOO
- SPECTRUM INDIGO)
2102477 HILLSDALE
CABANA (BLACK BAMBOO
- CAST PUMICE)
2102484 HILLSDALE
CABANA (BLACK BAMBOO -
CANVAS TERRACOTTA)
2102439 HILLSDALE
CABANA (BROWN BAMBOO
- CAST PUMICE)
2102415 HILLSDALE
CABANA (BROWN BAMBOO
- CAST SLATE)
2102545 HAMPTON
CABANA (BLACK BAMBOO)
2102538 HAMPTON CABANA
(BROWN BAMBOO)
2102552 HAMPTON CABANA
(BROWN PEBBLES)

•Satisfaction Guarantee
•Flexible Appointments,
including weekends
•Coverage across the nation
•18+ Years of Experience Servicing Big Box Retailers and
Direct Consumers
•Highly Skilled, Specialized, Courteous, Professional
Service Technicians
•Over 140,000 Installations Annually
•White Glove Service Visit www.goconfigure.com for more info!
*Installation services are only available to U.S. customers.
With Go Configure, we bring you 18 years of experience right to your
doorstep. We service a wide array of indoor and outdoor recreation
products that most consumers don’t have the time or ability to deliver &
install themselves.
We do the heavy lifting, so you don’t have to!
*Installation services are only available
to U.S. customers.
INSTALLATION
SERVICES
AVAILABLE!*
Need a helping hand?
Let our team of professionals handle the installation for you!
2

The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or you are
missing or have damaged parts, please call
MISSING A PART?
CALL US BEFORE GOING
BACK TO THE STORE
you can also visit www.backyarddiscovery.com
or e-mail [email protected]
Please have the following information ready when you make your call:
•Model Number of the product located on the front of the assembly manual
•The item description and number from the parts list from the manual that was included in
your box
1-800-856-4445
•Read entire assembly manual, paying special attention to the important tips and safety information.
•To ensure there are no missing pieces do a complete inventory by fi rst separating and identifying
all parts.
•Make sure to check packing material for small parts that may have fallen out during shipment.
•Structures are not intended for public use. The Company does not warranty any of its residential
structures subjected to commercial use.
•This manual contains helpful information concerning assembly preparation, installation procedure
and required maintenance.
•Always keep safety in mind as your structure is being built.
•Keep these instructions for future reference.
Please Read This Before Starting Assembly
Owner’s Manual
3

Owner’s Manual Limited Warranty
4
OUTDOOR PATIO ITEMS
THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS
ARE UNAVAILABLE OR OBSOLETE
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other
brands, including but not limited to, Adventure Playsets and Leisure Time Products.
Backyard Discovery Wood Patio Structure
Backyard Discovery warrants this wood patio product to be free from defects in materials and workmanship for a period of two (2) years from
the original date of purchase. All wood carries a five (5) year warranty against rot and decay from the original purchase date.
Backyard Discovery Metal Patio Structure
Backyard Discovery warrants this metal patio product to be free from defect in materials and workmanship for a period of five (5) years from the
original date of purchase.
General Warranty Information
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to ensure maximum life and
performance of this product. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty.
Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
•Natural occurring properties of wood such as twisting, warping, checking, peeling or any other natural occurring properties of wood
that do not affect performance or integrity.
•Installation –the warranty is null and void if installation is not in accordance with the Assembly Instructions.
•Labor for any inspection
•Labor for replacement of any defective item(s)
•Incidental or consequential damages
•Cosmetic defects, including rusting, color fading, minor cracks, corrosion, which do not affect performance or integrity of a part or
the entire product.
•Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual.
•Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure.
•Improper installation including but not limited to installation on uneven, unlevel, or soft ground.
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the
structural integrity of the unit leading to failure and possible injury. Modification voids any-and-all warranties and Backyard Discovery assumes
no liability for the modified products or consequences resulting from failure of a modified product. Backyard Discovery disclaims all other
representations and warranties of any kind, express or implied.
USA and Canada: To make a warranty or replacement part claim please visit backyarddiscovery.com or call Backyard Discovery customer
service at 800-856-4445. Backyard Discovery will, at its sole discretion, replace any part within the stated warranty period that is defective in
workmanship or materials. At Backyard Discovery’s discretion, photographs of the defective part, physical return of the defective part to
Backyard Discovery, or proof of purchase may be required for verification.
Outside of the USA and Canada: Contact place of purchase or distributor for warranty service.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state, province to province or country to
country, where you bought the product. This warranty excludes all consequential damages however, some states do not allow the limitation or exclusion
of consequential damages and therefore this limitation may not apply to you.

WARNING
•DO NOT climb or walk on the roof for any reason
•Requires two or more people to assemble safely
•Check for underground utilities before
digging or driving stakes into the ground.
•Check carefully for overhead lines and ensure
there is at least 6ft (2m) clearance from any
overhead electrical wires.
•Permanent structures may require a building
permit. As the purchaser and or installer of this
product you are advised to consult local
planning, zoning and building inspection
departments for guidance on applicable
building codes and/or zoning requirements.
•Wear gloves to avoid injury during installation.
•During installation, follow all safety warnings
provided with your tools and use safety glasses.
•Check all nuts and bolts twice monthly during the
usage season and tighten as required. It is
particularly important that this procedure be followed
at the beginning of each season.
•Oil all metallic moving parts monthly during the usage
period.
•Check all coverings for bolts and sharp edges twice
monthly during usage season to be certain they are in
place. Replace when necessary. It is especially
important to do this at the beginning of each new
season.
•For rusted areas on metallic members such as hinges,
brackets, etc. sand and repaint, using a non lead-
based paint meeting the requirements of Title 16 CRF
Part 1303.
•Touch up paint is available through Backyard
Discovery. Please have the product number tag
available for reference for customer support. This
insures the correct color will be provided.
OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS
IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING
AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO EXPANSION AND
CONTRACTION.
Owner’s Manual Safety Warnings and Maintenance Instructions
5

Hardware Identification
ASSEMBLY TIP:
Keep and eye out for these boxes which will contain helpful pictures and
information making the assembly process as quick and painless as possible.
Sorting Parts
When removing the parts from the boxes we recommend arranging them by part number
before you begin assembly. This will allow for faster assembly and easily identify any parts
that may be missing or damaged.
Assembly Tips & Tools Required
Owner’s Manual
6
F1
D1
E1
F3
A2
Hardware is identified with a
seven digit alpha-numeric
part number. During
assembly you only need to
reference the last three
digits of the part number as
noted in each step. This will
make finding the correct
hardware easier.
HEX PAN HEAD
M6x1x20
(24)
H101040
Tools Required
A ladder will be needed for assembly. DO
NOT stand or climb on any part of the
structure at any point. Doing so may
result in injury.
A rubber mallet may be useful
during the assembly process.
A tape measure may be needed to
check overall dimensions to
ensure structure is square.
For proper assembly you will need to
ensure that your structure is level before
proceeding to the next step.
Some steps in the assembly process will
require a second set of hands. Make sure
you have a helper available.
You will need to make sure that your
assembly is square before fully
tightening your bolts.
A Phillips head screw driver will
be used in an assembly step.

It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
•Pay close attention to the items needed for each step. Make sure you are using the correct hardware
for each step. Using incorrect hardware may result in improper assembly
•Remember to double check for underground utilities and overhead electrical lines
Owner's Manual Basic Setup Dimensions & Assembly
Notes
Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface.
•The hardware to attach the post mounts to the structure is included.
•The hardware to mount the structure permanently to a concrete surface is NOT included.
•The hardware to mount the structure permanently to a wood deck is NOT included and will need to be
purchased separately. You must ensure there is ample structural support under the deck before
permanently attaching.
Metal Roof Assembly
Remove plastic covering from metal roof panels before installing each piece. Place roofing materials on a
nonabrasive, flat surface before and after assembly as it could bend, dent or scratch
7
Overall Dimensions

8
BEFORE YOU BEGIN THE ASSEMBLY OF YOUR BACKYARD DISCOVERY CABANA PERGOLA PLEASE USE THE TABLE BELOW TO ENSURE
YOU RECEIVED ALL COMPONENTS NEEDED FOR THE ITEM # YOU PURCHASED. IF YOU ARE MISSING ANY CARTONS PLEASE CONTACT
OUR CUSTOMER SERVICE TEAM AT 1-800-856-5 2 .

Owner's Manual
Metal Components (Not to Scale)
9205628 - Parts Identification
9
A2
(1)
POST - A4M01306
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
A1
(1)
POST - A4M01305
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
B1
(1)
JOIST END - A4M01308
1 3/8"x5 1/4"x56 3/8" (36x134x1432)
B2
(1)
JOIST END - A4M01309
1 3/8"x5 1/4"x50 5/8" (36x134x1286)
B3
(1)
JOIST END - A4M01310
1 3/8"x5 1/4"x56 3/8" (36x134x1432)
B4
(1)
JOIST END - A4M01311
1 3/8"x5 1/4"x50 5/8" (36x134x1286)
A3
(1)
POST - A4M01307
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
C1
(1)
JOIST END - A4M01312
1 3/8"x5 1/4"x72 1/2" (36x134x1842)
C2
(1)
JOIST END - A4M01313
1 3/8"x5 1/4"x72 1/2" (36x134x1842)
C3
(1)
JOIST END - A4M01314
2 5/8"x5 1/4"x63 1/8" (68x134x1604)
C4
(1)
JOIST END - A4M01315
2 5/8"x5 1/4"x63 1/8" (68x134x1604)

Owner's Manual
Metal Components (Not to Scale)
9205628 - Parts Identification
10
D6
(2)
JOIST - A4M01321
1 5/8"x3 1/8"x24 1/8" (40x80x612)
D5
(2)
JOIST - A4M01320
1 5/8"x3 1/8"x34 7/8" (40x80x886)
D4
(2)
JOIST - A4M01319
1 5/8"x3 1/8"x45 5/8" (40x80x1160)
D3
(2)
JOIST - A4M01318
1 5/8"x3 1/8"x56 1/2" (40x80x1434)
D2
(2)
JOIST - A4M01317
1 5/8"x3 1/8"x67 1/4" (40x80x1708)
D1
(2)
JOIST - A4M01316
1 5/8"x3 1/8"x78" (40x80x1982)
E2
(8)
PANEL RAIL - A4M01323
1 5/8"x4 3/4"x47 1/4" (40x122x1200)
E1
(4)
PANEL RAIL - A4M01322
3 1/8"x4 3/4"x84 1/8" (80x122x2137)
F1
(2)
BRACE - A4M01324
3 1/8"x3 1/2"x84 1/8" (80x90x2137)
F2
(2)
BRACE - A4M01325
3 1/8"x3 1/2"x84 1/8" (80x90x2137)
O
(4)
SPLICE BRACKET - A4M01337
1 3/8"x5 1/8"x19 5/8" (33x131x500)

Owner's Manual
Metal Components (Not to Scale)
9205628 - Parts Identification
11
G1
(1)
SEAT SIDE - A4M01326
3 1/2"x25 3/4"x27 3/8" (90x653x696)
G2
(1)
SEAT SIDE - A4M01327
3 1/2"x25 3/4"x27 3/8" (90x653x696)
L
(1)
TABLE TOP - A4M01334
4 3/8"x30 1/8"x30 1/8" (110x765x765)
J1
(1)
TABLE LEG - A4M01330
3"x3"x26 3/8" (75x75x669)
J2
(1)
TABLE LEG - A4M01331
3"x3"x26 3/8" (75x75x669)
J3
(1)
TABLE LEG - A4M01332
3"x3"x26 3/8" (75x75x669)
K
(2)
TABLE BRACE - A4M01333
1 5/8"x6 1/4"x22 7/8" (40x160x580)
H1
(2)
SEAT FRONT BRACE - A4M01328
1 5/8"x6 1/4"x57 1/2" (40x160x1460)
P
(4)
SLAT BRACKET - A4M01338
2 1/4"x2 1/2"x57 1/4" (57x65x1455)
I
(24)
SEAT SLAT - A4M01329
3/4"x1 5/8"x25 3/8" (20x40x646)

Owner's Manual
Metal Components (Not to Scale)
9205611 - Parts Identification
12
A2
(1)
POST - A4M01410
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
A1
(1)
POST - A4M01409
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
B1
(1)
JOIST END - A4M01308
1 3/8"x5 1/4"x56 3/8" (36x134x1432)
B2
(1)
JOIST END - A4M01309
1 3/8"x5 1/4"x50 5/8" (36x134x1286)
B3
(1)
JOIST END - A4M01310
1 3/8"x5 1/4"x56 3/8" (36x134x1432)
B4
(1)
JOIST END - A4M01311
1 3/8"x5 1/4"x50 5/8" (36x134x1286)
A3
(1)
POST - A4M01411
5 1/2"x5 1/2"x87 1/2" (140x140x2223)
C1
(1)
JOIST END - A4M01312
1 3/8"x5 1/4"x72 1/2" (36x134x1842)
C2
(1)
JOIST END - A4M01313
1 3/8"x5 1/4"x72 1/2" (36x134x1842)
C3
(1)
JOIST END - A4M01314
2 5/8"x5 1/4"x63 1/8" (68x134x1604)
C4
(1)
JOIST END - A4M01315
2 5/8"x5 1/4"x63 1/8" (68x134x1604)

Owner's Manual
Metal Components (Not to Scale)
9205611 - Parts Identification
13
D6
(2)
JOIST - A4M01321
1 5/8"x3 1/8"x24 1/8" (40x80x612)
D5
(2)
JOIST - A4M01320
1 5/8"x3 1/8"x34 7/8" (40x80x886)
D4
(2)
JOIST - A4M01319
1 5/8"x3 1/8"x45 5/8" (40x80x1160)
D3
(2)
JOIST - A4M01318
1 5/8"x3 1/8"x56 1/2" (40x80x1434)
D2
(2)
JOIST - A4M01317
1 5/8"x3 1/8"x67 1/4" (40x80x1708)
D1
(2)
JOIST - A4M01316
1 5/8"x3 1/8"x78" (40x80x1982)
E1
(4)
PANEL RAIL - A4M01322
3 1/8"x4 3/4"x84 1/8" (80x122x2137)
F1
(4)
BRACE - A4M01408
3 1/8"x3 1/2"x84 1/8" (80x90x2137)
O
(4)
SPLICE BRACKET - A4M01337
1 3/8"x5 1/8"x19 5/8" (33x131x500)
E2
(8)
PANEL RAIL - A4M01323
1 5/8"x4 3/4"x47 1/4" (40x122x1200)

Owner's Manual 9205628 - Parts Identification
Hardware Components
14
HEX PAN HEAD
M6x1x20
(186)
H101040
HEX PAN HEAD
M6x1x100
(38)
H101042
HEX SOCKET SCREW
M6x1x20
(26)
H101043
SCREW
4.8x32
(9)
H101050
STEEL WASHER
6x20
(226)
H101053 SEALANT WASHER
(226)
H101054
HEX PAN HEAD
M6x1x55
(4)
H101049
ALLEN WRENCH
#4
(2)
H101051
ALLEN BIT
#4
(2)
H101052

Owner's Manual 9205611 - Parts Identification
Hardware Components
15
HEX PAN HEAD
M6x1x20
(86)
H101040
HEX PAN HEAD
M6x1x100
(38)
H101042
HEX SOCKET SCREW
M6x1x20
(26)
H101043
SCREW
4.8x32
(9)
H101050
STEEL WASHER
6x20
(122)
H101053 SEALANT WASHER
(122)
H101054
ALLEN WRENCH
#4
(2)
H101051
ALLEN BIT
#4
(2)
H101052

Owner's Manual
Accessory Components (Not to Scale)
9205628, 9205611 - Parts Identification
16
N1
(3) POST FOOT - A4M01336
2 1/8"x7 7/8"x7 7/8" (54x201x201)
N2
(3)
FOOT PLASTIC PLATE - A6P00472
3/8"x7 5/8"x7 5/8" (11x195x195)
M
(3)
POST FOOT COVER - A4M01335
3 1/8"x10 1/8"x10 1/8" (81x258x258)
Q
(24)
HOLE COVER - A4M01352

Owner's Manual
Accessory Components (Not to Scale)
9205628 - Parts Identification
17
9205123
CAST PUMICE
SEAT CUSHION
(2)
A6P00454 BACK CUSHION
(4)
A6P00455
9205109
CAST SLATE
SEAT CUSHION
(2)
A6P00392 BACK CUSHION
(4)
A6P00393
9205116
SPECTRUM INDIGO
SEAT CUSHION
(2)
A6P00394 BACK CUSHION
(4)
A6P00395
9205130
CANVAS TERRACOTTA
SEAT CUSHION
(2)
A6P00476 BACK CUSHION
(4)
A6P00477
OR
OR
OR

Owner's Manual
Accessory Components (Not to Scale)
9205628 - Parts Identification
18
BLACK BAMBOO PANEL
(6)
A6P00440
BROWN BAMBOO PANEL
(6)
A6P00396
BROWN PEBBLES PANEL
(6)
A6P00411
9205352
9205321 9205314
OR
OR

CABANA ASSEMBLY
STEP 1
19
(5)
H101040 STEEL WASHER
6x20
(5)
H101053
SEALANT WASHER
(5)
H101054
B1
(1)
JOIST END - A4M01308
1 3/8"x5 1/4"x56 3/8" (36x134x1432)
O
(1)
SPLICE BRACKET - A4M01337
1 3/8"x5 1/8"x19 5/8" (33x131x500)
HEX PAN HEAD
M6x1x20

CABANA ASSEMBLY
STEP 2
20
(6)
H101040
STEEL WASHER
6x20
(6)
H101053
SEALANT WASHER
(6)
H101054
B2
(1)
JOIST END - A4M01309
1 3/8"x5 1/4"x50 5/8" (36x134x1286)
HEX PAN HEAD
M6x1x20