Badger Meter Blancett QuickSert B131C-038 User manual

Turbine Flow Meter
QuikSert® Explosion-Proof
TRB-UM-00287-EN-04 (October 2016) User Manual

CONTENTS
Scope of This Manual � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Unpacking and Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Terminology and Symbols� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Introduction� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Operating Principle � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Operational Startup � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Troubleshooting Guide� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
Specications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
Part Number Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Strainer Part Numbers � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Repair Kit Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Turbine Flow Meter, QuikSert® Explosion-Proof
Page ii October 2016TRB-UM-00287-EN-04

Scope of This Manual
Page 3October 2016 TRB-UM-00287-EN-04
SCOPE OF THIS MANUAL
This manual is intended to help you get the QuikSert turbine flow meter up and running
quickly�
MPORTANTI
Read this manual carefully before attempting any installation or operation. Keep the manual
accessible for future reference.
UNPACKING AND INSPECTION
Upon opening the shipping container, visually inspect the product and applicable
accessories for any physical damage such as scratches, loose or broken parts, or any other
sign of damage that may have occurred during shipment�
OTE:NIf damage is found, request an inspection by the carrier’s agent within 48 hours of
delivery and file a claim with the carrier� A claim for equipment damage in transit
is the sole responsibility of the purchaser�
SAFETY
Terminology and Symbols
Indicates a hazardous situation, which, if not avoided, is estimated to
be capable of causing death or serious personal injury�
Indicates a hazardous situation, which, if not avoided, could result in
severe personal injury or death�
Indicates a hazardous situation, which, if not avoided, is estimated to
be capable of causing minor or moderate personal injury or damage
to property�
MPORTANTI
Not following instructions properly may impair safety of equipment and/or personnel.
INTRODUCTION
The QuikSert® explosion-proof turbine flow meter was developed for liquid applications
where accuracy and dependability are of concern to the operator� QuikSert's stainless steel
body incorporates a helical turbine with tungsten carbide shaft and bearings� It provides an
efficient, long service life and a cost-effective solution for your measurement requirements�
Simple in design and construction, QuikSert uses modified upstream and downstream flow
straighteners for a high degree of flow accuracy� Its between-the-flange design eliminates
the need for mating flanges, requiring less space in the flow line, lowering costs and
providing easy, one-man installation�
The meter produces a sine wave signal proportional to its volumetric flow rate� With
optional Blancett electronics, QuikSert provides local flow rate and volume totalization and
will interface with most instruments, PLCs and computers�

Operating Principle
Page 4 October 2016TRB-UM-00287-EN-04
OPERATING PRINCIPLE
Fluid entering the meter passes through the inlet flow straightener which reduces its
turbulent flow pattern and improves the fluid’s velocity profile� Fluid then passes through
the turbine, causing it to rotate at a speed proportional to the fluid velocity� As each
turbine blade passes through the magnetic field, the blade generates an AC voltage pulse
in the pickup coil at the base of the magnetic pickup (see Figure 1)� These pulses produce
an output frequency proportional to the volumetric flow through the meter� The output
frequency represents flow rate and/or totalization of fluid passing through the turbine flow
meter�
Turbine Rotor
Magnetic Pickup
or
Other Frequency
Output Device
Output
Signal
Figure 1: Schematic illustration of electric signal generated by rotor movement
INSTALLATION
Prior to installation, the flow meter should be checked internally for foreign material and to
ensure the turbine rotor spins freely� Fluid lines should also be checked and cleared of all
debris�
The flow meter must be installed with the flow arrow, etched on the exterior of the meter
body, pointing in the direction of fluid flow� Though the meter is designed to function in
any position, it is recommended, where possible, to install horizontally with the conduit
adapter facing upward� Thread a magnetic pickup (Blancett model B111109 or equivalent)
into the conduit adapter completely finger tight without forcing� Secure with a lock nut if
supplied� Install conduit or other fittings suitable for the installation area onto the conduit
adapter hub on the flow meter�
The liquid being measured should be free of any large particles that may obstruct rotation
of the rotor� If particles are present, a mesh strainer should be installed upstream before
operation of the flow meter�
The preferred plumbing setup is one containing a bypass line (Figure 2 on page 5) that
allows meter inspection and repair without interrupting flow� If a bypass line is not used,
it is important that all control valves be located downstream of the flow meter (Figure 3 on
page 5)�
PRESSURE IN EXCESS OF ALLOWABLE RATING MAY CAUSE THE HOUSING TO BURST
AND CAUSE SERIOUS PERSONAL INJURY.

Installation
Page 5October 2016 TRB-UM-00287-EN-04
DAMAGE CAN BE CAUSED BY STRIKING AN EMPTY METER WITH A HIGH VELOCITY
FLOW STREAM.
5 Pipe Diameters
Minimum
10 Pipe Diameters
Minimum
Isolation
Valve Isolation Valve
QuikSert Turbine
Flow Meter
Bypass Line
Figure 2: Meter installation using a bypass line
5 Pipe Diameters
Minimum
10 Pipe Diameters
Minimum
Isolation
Valve
QuikSert Turbine
Flow Meter
Figure 3: Meter installation without using a bypass line
This is true with any restriction in the flow line that may cause the liquid to flash� If
necessary, air eliminators should be installed to ensure that the meter is not incorrectly
measuring entrained air or gas�
It is recommended that a minimum length, equal to ten (10) pipe diameters of straight
pipe, be installed on the upstream side and five (5) diameters on the downstream side of
the flow meter� Otherwise, meter accuracy may be affected� Piping should be the same size
as the meter bore or threaded port size�
Do not locate the flow meter or connection cable close to electric motors, transformers,
sparking devices, high voltage lines, or place connecting cable in conduit with wires
furnishing power for such devices� These devices can induce false signals in the flow meter
coil or cable, causing the meter to read inaccurately�
If problems arise with the flow meter and monitor, consult "Part Number Information" on
page 10� If further problems arise, consult the factory�
If the internal components of the turbine flow meter are damaged beyond repair, turbine
meter repair kits are available� Information pertaining to the turbine meter repair kits is
referenced in "Repair Kit Information" on page 11�

Operational Startup
Page 6 October 2016TRB-UM-00287-EN-04
OPERATIONAL STARTUP
The following steps should be followed when installing and starting the meter�
MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE
RELEASED BEFORE ATTEMPTING TO INSTALL THE METER IN AN EXISTING SYSTEM.
1� After meter installation, close the isolation valves and open the bypass valve� Flow
liquid through the bypass valve for sucient time to eliminate any air or gas in the ow
line�
HIGH VELOCITY AIR OR GAS MAY DAMAGE THE INTERNAL COMPONENTS OF THE
METER.
2� Open upstream isolating valve slowly to eliminate hydraulic shock while charging the
meter with the liquid� Open the valve to full open�
3� Open downstream isolating valve to permit meter to operate�
4� Close the bypass valve to a full closed position�
5� Adjust the downstream valve to provide the required ow rate through the meter�
OTE:NThe downstream valve may be used as a control valve�

Troubleshooting Guide
Page 7October 2016 TRB-UM-00287-EN-04
TROUBLESHOOTING GUIDE
Trouble Possible Cause Remedy
Meter indicates higher than
actual flow rate
• Cavitation
• Debris on rotor support
• Build up of foreign material
on meter bore
• Gas in liquid
• Increase back pressure
• Clean meter
• Clean meter
• Install gas eliminator
ahead of meter
Meter indicates lower than
actual flow rate
• Debris on rotor
• Worn bearing
• Viscosity higher than
calibrated
• Clean meter and add filter
• Clean meter and add filter
• Recalibrate monitor
Erratic system indication,
meter alone works well
(remote monitor application
only)
Ground loop in shielding
Ground shield one place only�
Look for internal electronic
instrument ground� Reroute
cables away from electrical
noise
Indicator shows flow when
shut off
Mechanical vibration causes rotor
to oscillate without turning Isolate meter
No flow indication
Full or partial open position
Fluid shock, full flow into dry
meter or impact caused bearing
separation or broken rotor shaft
Rebuild meter with repair kit
and recalibrate monitor� Move
to location where meter is full
on startup or add downstream
flow control valve
Erratic indication at low flow,
good indication at high flow
Rotor has foreign material
wrapped
around it
Clean meter and add filter
No flow indication Faulty pickup Replace pickup
System works perfect, except
indicates lower flow over
entire range
Bypass flow, leak Repair or replace bypass valves,
or faulty solenoid valves
Meter indicating high flow,
upstream piping at meter
smaller than meter bore
Fluid jet impingement on rotor Change piping
Opposite effects of above Viscosity lower than calibrated Change temperature, change
fluid or recalibrate meter

Specications
Page 8 October 2016TRB-UM-00287-EN-04
SPECIFICATIONS
Materials of
Construction
Body and Internal
Wetted Parts
316 stainless steel
Rotor CD4MCU stainless steel
Bearings Tungsten carbide
Rotor Shaft Tungsten carbide
Operating
Limitations
Temperature
–150…350° F (–101…177° C)
The meter should not be subjected to temperatures above
350° F (177° C), or below –150° F (–101° C) or the freezing point
of the metered liquid�
Pressure
Flange Rating
(ANSI) 150# 300# 600# 900# 1500#
Working Pressure
(psi) 285 740 1480 2220 3705
Working Pressure
(MPa) 1�97 5�10 10�2 15�31 25�55
*Test Pressure
(psi) 427�5 1110 2220 3330 5557�5
*Test Pressure
(MPa) 2�95 7�65 15�31 22�96 38�32
*Test pressure based on 1�5 safety factor�
Accuracy ± 1�0% of reading
Repeatability ± 0�1%
Calibration Water (NIST Traceable Calibration)
Pulsation and
Vibration
Severe pulsation and mechanical vibration will affect accuracy and shorten the life
of the meter
Compliance
Class I Div� I Groups C,D
Complies to UL1203 and CSA 22�2 No� 30
Met Labs File No� E112860

Specications
Page 9October 2016 TRB-UM-00287-EN-04
FLOW
Rotor Assembly
Thrust Ball
Bushing
Magnetic Pickup
(Not Included)
Rotor Support
Meter Body
Conduit Adapter
Retaining Ring
Figure 4: Typical cross-section of models B131C-038 through B131-100
Rotor Assembly
Thrust Ball
Bushing
Magnetic Pickup
(Not Included)
Rotor Support
Meter Body
Conduit Adapter
FLOW
Figure 5: Typical cross-section of models B132C-050…B139C-900

Part Number Information
Page 10 October 2016TRB-UM-00287-EN-04
PART NUMBER INFORMATION
Part Number Meter Bore Size × Line Size Flow Ranges
gpm bpd m³/D
B131C-038 3/8" × 1" 0�6…3 20…100 3�3…16
B131C-050 1/2" × 1" 0�75…7�5 25…250 4�1…41
B131C-075 3/4" × 1" 2…15 68…515 10�9…81�75
B131C-088 7/8" × 1" 3…30 100…1000 16…160
B131C-100 1" × 1" 5…50 170…1700 27�25…272�5
B132C-050 1/2" × 2" 0�75…7�5 25…250 4�1…41
B132C-075 3/4" × 2" 2…15 68…515 10�9…81�75
B132C-088 7/8" × 2" 3…30 100…1000 16…160
B132C-100 1" × 2" 5…50 170…1700 27�25…272�5
B132C-150 1-1/2" × 2" 15…180 515…6000 82…981
B132C-200 2" × 2" 40…400 1300…13,000 218…2180
B132C-250 2" × 3" 40…400 1300…13,000 218…2180
B133C-300 3" × 3" 60…600 2100…21,000 327…3270
B134C-400 4" × 4" 100…1200 3400…41,000 545…6540
B136C-600 6" × 6" 200…2500 6800…86,000 1090…13,626
B138C-800 8" × 8" 350…3500 12,000…120,000 1363…19,076
B139C-900 10" × 10" 500…5000 17,000…171,000 2725…27,252
Strainer Part Numbers
Part Number Strainer Mesh Clearance Filter Size
B131C-038 60 × 60 0�0092 260 Micron
B131C-050 60 × 60 0�0092 260 Micron
B131C-075 60 × 60 0�0092 260 Micron
B131C-088 60 × 60 0�0092 260 Micron
B131C-100 60 × 60 0�0092 260 Micron
B132C-050 60 × 60 0�0092 260 Micron
B132C-075 60 × 60 0�0092 260 Micron
B132C-088 60 × 60 0�0092 260 Micron
B132C-100 40 × 40 0�0150 400 Micron
B132C-150 20 × 20 0�0340 0�86 mm
B132C-200 20 × 20 0�0650 0�86 mm
B132C-250 10 × 10 0�0900 1�6 mm
B133C-300 10 × 10 0�0900 1�6 mm
B134C-400 10 × 10 0�0650 1�6 mm
B136C-600 4 × 4 0�1875 4�8 mm
B138C-800 4 × 4 0�0900 4�8 mm
B139C-900 4 × 4 0�0900 4�8 mm