Baker Hughes Masoneilan 8000 User manual

Masoneilan™
8000 Models
Electro-pneumatic
Positioners and Transducers
ATEX Instruction Manual (Rev. A)
Baker Hughes Data Classification : Public

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Table of Contents
WARNING ........................................................................................................................................................... 4
1. Instrument Operation..................................................................................................................................... 5
1.1. The 8013 Model.......................................................................................................................................................5
1.2. The 8007 and 8008 Models.....................................................................................................................................5
2. Numbering System......................................................................................................................................... 5
3. Technical Specications................................................................................................................................ 7
3.1. Models 8007 and 8008 Transducers .......................................................................................................................7
3.2. Model 8013 Positioner .............................................................................................................................................7
3.3. Schematic ................................................................................................................................................................8
4. ATEX Intrinsic Safety Marking and Electrical Safety Parameters.............................................................. 8
4.1. Marking ....................................................................................................................................................................8
4.2. Electrical Safety Parameters ...................................................................................................................................9
5. ATEX Flameproof Marking and Electrical Safety Parameters .................................................................... 9
5.1. Marking ....................................................................................................................................................................9
5.2. Electrical Safety Parameter ...................................................................................................................................10
6. Electrical Characteristics............................................................................................................................. 10
6.1. Intrinsically safe apparatus ....................................................................................................................................10
6.2. Flameproof Apparatus ........................................................................................................................................... 11
7. Pneumatic Connections............................................................................................................................... 11
8. Electrical Connection, Installation and Start-Up ....................................................................................... 12
8.1. Conduit Entry in Flameproof Application................................................................................................................12
8.2. Electrical Connection .............................................................................................................................................13
8.3. Coil Wires Connection ...........................................................................................................................................13
8.4. Installation and Start-Up ........................................................................................................................................14
8.4.1. Installation....................................................................................................................................................14
8.4.2. Start-Up........................................................................................................................................................15
9. Transducer and Positioner Calibration ...................................................................................................... 15
9.1. 8007 or 8008 Transducer Calibration ....................................................................................................................16
9.2. 8013 Positioner Calibration ...................................................................................................................................16
10. Maintenance................................................................................................................................................ 17
11. Special Conditions of Work....................................................................................................................... 18
12. Special Conditions of Use ......................................................................................................................... 18
12.1. Common for Intrinsic Safety and Flameproof .....................................................................................................18
12.2. Intrinsically Safe Apparatus .................................................................................................................................19
12.3. Flameproof Apparatus: ........................................................................................................................................20
13. Complementary Documentation ............................................................................................................... 20

Masoneilan 8000 Models Positioners and Transducers ATEX Manual | 3
© 2021 Baker Hughes Company. All rights reserved.
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC
REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION
AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY,
BAKER HUGHES COMPANY (AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO
DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS
CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING
OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT
IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD
BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS
APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER
EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT
NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH
INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED
OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE
CUSTOMER/OPERATOR’S PURPOSES THE MATTER SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/OPERATOR
ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE
SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY BAKER
HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE
INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE
INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED.
THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT THE WRITTEN
APPROVAL OF BAKER HUGHES.

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WARNING
BEFORE installing, using or carrying out any maintenance tasks associated with this instrument, READ
THE INSTRUCTIONS CAREFULLY.
These instruments comply with the essential safety requirements of the European Directive ATEX 2014/34/EU.
It is certified to be used in Gas or Dust explosive atmospheres, groups IIA, IIB, IIC, IIIA, IIIB and IIIC:
Category II 1GD – zones 0, 1, 2, 20, 21 and 22 for the protection mode “ia”
It is certified to be used in Gas or Dust explosive atmospheres, groups IIA, IIB+H2, IIIA, IIIB and IIIC:
Category II 2GD – zones 1, 2, 21 and 22 for the protection mode “d” and “tb”
Products certified as explosion proof equipment MUST BE:
a. Installed, put into service, used and maintained in compliance with European and/or national and local
regulations and in accordance with the recommendations contained in the relevant standards concerning
potentially explosive atmospheres.
b. Used only in situations that comply with the certication conditions shown in this document and after
verication of their compatibility with the zone of intended use and the permitted maximum ambient
temperature.
c. Installed, put into service and maintained by qualied and competent professionals who have undergone
suitable training for instrumentation used in areas with potentially explosive atmosphere. Such trainings are
not supported by Baker Hughes.
Note about Electro magnetic Compatibility:
These products fall under the scope of the Article 2.2.(d) of the EMC 2014/30/EU Directive. Consequently, this
Directive does not apply to these products.
It is the end user’s responsibility to:
• Verify material compatibility with the application
• Ensure proper use of fall protection when working at heights, per Safe Site Work Practices
• Ensure use of proper Personal Protective Equipment
• Take the appropriate actions to ensure that site personnel who are performing installation,
commissioning and maintenance have been trained in proper site procedures for working with and
around equipment, per Safe Site Work Practices
Baker Hughes reserves the right to discontinue manufacture of any product or change product materials, design,
or specifications without notice.
Under certain operating conditions, the use of damaged instruments could cause a degradation of the
performances of the system which may lead to personal injury or death.
Use only Masoneilan replacement parts to ensure that the products comply with the essential safety
requirements of the European Directives mentioned above.

Masoneilan 8000 Models Positioners and Transducers ATEX Manual | 5
© 2021 Baker Hughes Company. All rights reserved.
1. Instrument Operation
1.1. The 8013 Model
Electro-pneumatic positioner type 8013-.57 is generally coupled to a valve shaft. It controls the valve plug
position versus an input electrical analog signal.
1.2. The 8007 and 8008 Models
Model 8007-057 and 8008-057 electro-pneumatic transducers convert a low-power DC signal into a
proportional pneumatic signal in the 207 to 1035 mbar (3 to 15 psi), or 414 to 2070 mbar (6 to 30 psi) ranges,
as appropriated. Generally speaking, a signal from the Model 8007-057 is used by a pneumatic positioner or a
supply relay of the volume booster type. Model 8008-057 is fitted with a relay, which allows the transducer output
signal to directly control a valve pneumatic actuator.
2. Numbering System
• 8007 and 8008 electro-pneumatic Transducers :
a
Design
7 European model - without integrated relay
8 European model - with integrated relay
b
055 Weather-proof
057 Flameproof and Weather-proof (ATEX/IECEx)
058 Intrinsically safe and Weather-proof (ATEX/IECEx)
800 7
8 -
055
057
058

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2. Numbering System (cont.)
• 8013 Electro-pneumatic Positioner :
B
Design (type of mechanical feedback attached to the type of valve actuators)
0 37/38 and 87/88 actuators, without cam
1 37/38 and 87/88 actuators, basic cam
2 Camex™ II, multi-lobe cam
3 Sigma F, multi-lobe cam
4 Minitork™ II & 38002, multi-lobe cam
5 36000 Control Ball Valves, multi-lobe cam
6 HPBV, multi-lobe cam
7 Varipak™, basic cam
8 Varimax™, multi-lobe cam
d
55 Weather-proof
57 Flameproof and Weather-proof (ATEX/IECEx)
58 Intrinsically safe and Weather-proof (ATEX/IECEx)
8013
-
0
1
2
3
4
5
6
7
8
55
57
58

Masoneilan 8000 Models Positioners and Transducers ATEX Manual | 7
© 2021 Baker Hughes Company. All rights reserved.
3. Technical Specifications
3.1. Models 8007 and 8008 Transducers
• Input signal : 4-20 mA
• Hysteresis : 0.8 % of output range
• Linearity : ± 0.85% of output range
• Sensitivity : 0.5 % of input range
• Accuracy : ± 1.0 % of output range
• Housing electrical protection index : IP 65
• Maximum service temperature range : (refer also to the marking on the apparatus as some limitation may apply)
8007 : -20°C to +80°C and optional -55°C to +80°C
8008 : -20°C to +80°C
• Storage and transportation : -55°C to +90°C
• Air supply and output range
Transducer
PRESSURE in bar (psi)
Air supply Output signal range
8007 1.586 (23) 0.207 to 1.035 (3 to 15)
8008
1.586 (23) 0.207 to 1.035 (3 to 15)
2.413 (35) 0.414 to 2.068 (6 to 30)
3.2. Model 8013 Positioner
• Input signal : 4-20 mA
• Hysteresis : 0.8 % of output range
• Sensitivity : 0.3 % of input range
• Accuracy : ± 1.0 % of output range
• Housing electrical protection index : IP 65
• Maximum service temperature range : (refer also to the marking on the apparatus)
Standard instrument : -20°C to +80°C
Low temperature instrument : -55°C to +60°C
• Storage and transportation temperature : -55°C to +90°C
• Maximum air supply pressure : 5.20 bar (75 psi)

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3.3. Schematic
4. ATEX Intrinsic Safety Marking and Electrical Safety
Parameters
4.1. Marking
Name and address of the manufacturer
Dresser Produits Industriels S.A.S.
3 rue Saint-Pierre – CS40087
14110 CONDE SUR NOIREAU - FRANCE
Type designation
8007-058 or 8008-058 Electropneumatic transducers,
8013-▪58 Electropneumatic positioners, the “▪ “ can take the values from 0 to 9.
Basic and complementary marking
II 1 GD
Ex ia IIC T4 Ga Ta -55°C(1) to +80°C
Ex ia IIIC T135°C Da
Ex ia IIC T6 Ga Ta -55°C(1) to +40°C
Ex ia IIIC T85°C Da
1. The temperature can be limited to -20°C, depending of gasket material inside the pneumatic block.

Masoneilan 8000 Models Positioners and Transducers ATEX Manual | 9
© 2021 Baker Hughes Company. All rights reserved.
Serial number
Year of manufacturing
Number of notied body ▪▪▪▪
EC-Type examination certicate number
Warning
WARNING/AVERTISSEMENTS:
POTENTIAL DANGER OF ELECTROSTATIC DISCHARGES, SEE INSTRUCTIONS
4.2. Electrical Safety Parameters
The 8000 model is connected to a linear voltage source of a certied type for use in group IIC hazardous loca-
tions and its output circuit must be intrinsically safe approved per EN 60079-11.
Maximum input characteristics at terminal block:
Ui (V) Ii (A) Pi (W) Li (µH) Ci (nF)
28 0.1 0.7 0 0
5. ATEX Flameproof Marking and Electrical Safety
Parameters
5.1. Marking
Name and address of the manufacturer
Dresser Produits Industriels S.A.S.
3 rue Saint-Pierre 14 – CS40087
14110 CONDE SUR NOIREAU - FRANCE
Type designation
8007-057 or 8008-057 Electro-pneumatic transducers,
8013-▪57 Electro-pneumatic positioners, the “▪ “ can take the values from 0 to 9.
Basic and complementary marking
II 2 GD
Ex d IIB+H2 T6 Gb Ta –55°C(1), + 70° C
Ex tb IIIC T85°C Db IP65
Ex d IIB+H2 T5 Gb Ta –55°C(1), + 80° C
Ex tb IIIC T100°C Db IP65
1. The temperature can be limited to -20°C depending of gasket material inside the pneumatic block.

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5.1. Marking (cont.)
Serial number
Year of manufacturing
Number of notied body ▪▪▪▪
EC-Type examination certicate number
Warning
WARNING:
POTENTIAL DANGER OF ELECTROSTATIC DISCHARGES, SEE INSTRUCTIONS
DO NOT OPEN IF AN EXPLOSIBLE ATMOSPHERE MAY BE PRESENT
Cable temperature:
Must be mentioned if the temperature is greater than 70°C:
T Ambient T Cable
70°C 86°C
80°C 96°C
5.2. Electrical Safety Parameter
Maximum power dissipation : 2W
Input signal : 4-20mA
6. Electrical Characteristics
6.1. Intrinsically safe apparatus
• Signal : 4-20 mA,
• Input impedance : 216 Ohm,
• Coil : blue colour code, with 2 diodes.