Balcrank Fusion 3110-027 Reference manual

3110-027
3110-029
SERVICE BULLETIN SB3092
Rev C 9/17
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
INSTALLATION AND CONFIGURATION GUIDE
fusion 2.4 - DCS
®
Model 3110-027������������������������������������������������������������������������������ Master Keypad
Model 3110-028��������������������������������������������������������������������������Dispense Keypad
Model 3110-029��������������������������������������������Dispense Keypad w/internal printer
3110-028
8

CONTENTS
INTRODUCTION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
System Overview � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
 SystemCompositionandDataow..........................................5
 Specications........................................................6
 Certication . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation/Mounting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
Keypad Description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
Operation Modes � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
MASTER KEYPAD � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
System Version Screen � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �10
Settings Overview / Supervisor Menus � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Initialization (INI) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
 Conguration(CNF)Menu... . . . ...... . . . ...... . . . . ...... . . . ...... . . . . ...11
Test Communication (DK) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �13
Reports (REP) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
Radio (RAD) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
DISPENSE KEYPAD � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
System Version Screen � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �17
Settings Overview / Supervisor Menus � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
 Conguration(CNF)Menu. . . . ..... . . ..... . . . ..... . . ...... . . ..... . . ...... 18
Delete Prepared WOs (MET) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
Reports (REP) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
190 (Internal Ticket Printer) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �22
 RFCommunicationTest(LNK)Menu.........................................22
Radio (RAD) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
Network Connect (CON) Menu � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
 SystemOverride (SYS)Menu... ................................. ..... .....25
 DispenseKeypadMenuOverview . .... . ..... . .... . .... . ..... . .... . ..... . ...26
DISPENSE PROCESS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �27
Starting a Work Order � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27
FUSIONRF METER . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .29
Key Description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
 RFMode(StandardPre-SelectionMode)......................................30
Changing the Battery � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31
 Programmingthe FusionRFMeter...... ......... ........... ........... .....31
INSTALLINGANDLAUNCHINGTHE FMS SOFTWARE................ . . . . . . . . . . . . . . . . 32
System Requirements � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 32
 FMSSoftwareDescription... . . . . . ........ . . . . . ....... . . . . . ........ . . . . . .32
 InstallingtheFMS Server.. .... ... .... ... ....... ... .... ... .... ... .... ... .33
 InstallingtheFMS Client .... . .... .... . .... . .... .... . .... . .... ..... .... . ..36
 LaunchingtheFMS Software... .... .... .... .... .... .... ... . ... . ... .... ....38
 FMSSystemConguration .... . ... . .... .... .... .... .... . ... . .... .... .... .38
USING THE FMS SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Setting Up New Users � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 39
 SettingUpTanksandFluids. ... .... .... .... ... .... .... .... ... . ... .... .... 40
Setting Up Keypads and Hoses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 43
System Settings � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 47
2

INITIALIZE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
 Test CommOption..... . . . . . ........ . . . . . ........ . . . . ........ . . . . . ....50
 InitializeAll Option . . . . . ................... . . . . . . . . . . . . . . . . . . . .........51
 InitializeChangesOption. . ..... . . .... . . ..... . ..... . . .... . . ..... . ..... . ..51
PARTS DEPARTMENT USER MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
 CreatingaNewWorkOrder.. .............. ... ... ... ... ... ........... ... ..52
 WorkOrder Reports . . ........ . . . . . ....... . . . . . ........ . . . . . ....... . . . . 53
 TanksandFluids.. . ..... . . ..... . ..... . ..... . . .... . . ..... . ..... . ..... . .55
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
 DispenseKeypadErrorMessages...........................................56
 MeterErrorCodes . ..... . .... . .... . ..... . .... . ..... . .... . .... . ..... . ...56
WORKSHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
INTRODUCTION
TheFusion2.4FluidManagementSystemhasbeendesignedtocontrolandmonitortheconsumptionand
inventorybalancesofautomotiveuidproductswithminimalinstallationandprogrammingcosts.
TheDistributedControlSystem(DCS)hardwareconsistsofoneMasterKeypadandatleastoneDispense
Keypadaswellasatleastoneradiofrequency(RF)electronicpresetmeter.TheMasterKeypadmanages
serialcommunicationtothePCandRFcommunicationtotheDispenseKeypadsinthesystem.Thesystem
veriestheoperator’spinnumberandvalidatestheworkordernumber,uidquantitiesandthevalidhose/
meter�
TheMasterKeypadcancommunicatewithupto36DispenseKeypadsthatcanbepositionedtosupportthe
workowofthefacilitythebestway.EachDispenseKeypadcancontrolupto24meters,withamaximumof
250meterspersystem.Thesystemsupportsupto16tanksand16uidsasapartofthesystemcongura-
tion.Thesystemsupports250uniqueoperatorIDsandpinnumbers.
ThesystemusesdirectsequencespreadspectrumRFtechnologytopreventcommunicationproblemswith
otherequipmentinthefacility.TheRFsystemwilllookforaclearchannelfortransmissiontoinsurethatthere
isreliablecommunicationsatalltimes.Communicationdistancesaretypicallyupto300feetwithunob-
structedline-of-sight.Aremoteantennaisavailableforsituationswheremultiplebuildingsareinvolvedinthe
installationorobstructionshinderRFtransmission/reception.
ThePCisusedtocongurethesystem,maintainsystemdataandenterworkorders.Theservicedeskwould
usethePCtoenteraworkorderselectingtheuidandquantityrequired.ThePCcanstackasmanywork
ordersasrequired,limitedonlybythediskstoragespaceofthePC.Thereisnoneedtopredeterminewhere
theworkisgoingtooccur,thisallowstheexibilitytoserviceavehicleatanyopenbayandselectameter
whentheworkisgoingtobeperformed.Whentheworkorderisgoingtobeperformed,theservicepersonnel
simplyenterstheirpinnumber,workorderandhosethatisgoingtobeusedattheDispenseKeypad.Option-
ally,thesystemcanbeconguredtoallowservicepersonneltofreelyenterworkorders,withoutthemrst
beingenteredatthePC.
Thereareanumberofsystemutilizationreportsbyuser,uidtype,tankormetersavailableforthesystem’s
management�
Aunique,patentedfeatureofthesystemisthattheRFmeter’sdispensetriggerislockeduntilanauthoriza-
tionfromthekeypadisreceived.Afterthedispensebatchiscompleted,theusercantopo󰀨ifmoreuidis
required.Theactualdispensedamountissentbacktothekeypadandthemeterreturnstothelockedstatus.
Additionally,themetercanbeinstalledonportabledollysystemso󰀨eringcontrolandmonitoringofhigh-cost
lubricationproducts.
3

4
System Overview

The main data streams:
1.TheFMSsoftwarestoresthecongurationdatainitsdatabase.
2.ByusingtheInitializeSystemmenuoftheFMSsoftwarethecongurationdatais
senttotheMasterKeypadviatheserialinterfaceandnallyviaradiotoallDispense
Keypads�
3.TheFMSrecordsalldispensesinthedatabase.
5
System Composition and Dataow

6
Certication
•ContainsFCCID:S4GEM35XB
•ContainsIC:8735A-EM35XB
•FCCCERTIFIED,PART15,SUB-PARTC
•CE0681EC-R&TTECertied
ThisdevicecomplieswithPart15oftheFCCRules.Operationissubjecttothefollowing
twoconditions:(1)thisdevicemaynotcauseharmfulinterference,and(2)thisdevicemust
acceptanyinterferencereceived,includinginterferencethatmaycauseundesiredopera-
tion�
Power Requirements 120VAC50/60Hz
RFCommunications 2-way,2.4…2.5GHzDirectSequenceSpreadSpectrum
RFNetwork Self-healingMeshNetwork
Operating Temperature 14…140°F(–10…60°C)
Specications
WARNING
!
TosatisfyFCCRFexposurerequirementsformobiletransmitting
devices,aseparationdistanceof20cmormoreshouldbemain-
tainedbetweentheantennaofthisdeviceandpersonsduring
operation.Toensurecompliance,operationsatcloserdistances
than this are not recommended�
NOTE
It is highly recommended to use surge
suppressors for AC power connections
on all keypads� Warranty does not cover
damage due to power surge
!
CAUTION
Ifthereareanyotherwirelessdevices/networksinthefaciltiy,
ensure that they are powered up and active before powering up
thefusionkeypad(s).Thisissofusioncandetectandavoidany
otherwirelessdevices/networksinthefacility/area.
!

7
7-5/8”
3-13/16”
7-3/8”
Figure1:KeypadInstallation
(HolesonKeypadareThreadedforM6x1Screw)
MountingDimensionsforKeypad
Keypad Installation
•Mountthekeypaduprightwiththeantennapointingupward,neara120VACelectricaloutlet.
•Mountthekeypadtoastructurallysoundwallthroughthetwoholesonthetopofthekeypadcaseandone
holeonthebottomofthekeypad.
•Heightonthewallshouldbe5feetto6feet.
•Avoiddirect,signicant,heatsources.
•Donotmountthekeypadonorbehindanysteelobjects(toolstoragecabinets,metalwalls,metalbeams
ormetalchainlinkfences)thatmayinterferewithorblocktheRFcommunicationsignals.

8
Keypad Keys
The Scroll key selects options on the active display�
The Homekeyreturnsthedisplaytothedefaultscreen.
The Backspace keydeletesonecharactertotheleftofthecursoreachtimeitispressed.
The Enterkeycompletesthecurrentactionthendisplaysthenextscreen.
The Spacekeyaddsablankspacetotherightofthedatajustentered.
The Alphanumerickeysenternumbersandalphacharacters(letters).
   •Toenteranumber,pressandreleaseakey.
   •Toenteraletter,pressandholdthekeyuntiltheletteryouwantdisplays,then
release the key�
Keypad Description
Function Signal Name PIN
Received Data CarriesdatafromDCEtoDTE RxD 2
Transmitted Data CarriesdatafromDTEtoDCE TxD 3
Common Ground ---- GND 5
9
5
1
6
-PCfunctionsasDTE(DataTerminalEquipment)
-KeypadfunctionsasDCE(DataCommunicationsEquipment)
-PCtoKeypadconnectionismadeusingstandard9-pinmaleto9-pinfemaleserialportcable

9
Operation Modes
ThecongurationofthesystemisgenerallydonebyusingthePC-basedFMSSoftware.Onlysomespecial
functionsliketheoperationmodesaresetattheMasterKeypad.
RF System with PC Operation Mode
InthismodethePCisusedtocongurethesystementitiesandinstallthenetwork.ThePCwillbeusedto
enterworkordersforprocessingandprovidethequeuingforfutureprocessing.Whenanoperatorprocesses
aworkorderthePCwillvalidatetheworkordernumberandprovidetheuidandamounttobedispensed.
TheresultsofthedispensewillthenbestoredonthePC.
Standalone Mode
Workorderswillnotbevalidated;eachenteredworkorderwillbeacceptedbythesystem.Datawillbestored
intheMasterKeypad’smemory.ThismodestillrequiresaPCwiththeFMSsoftwareinstalledforinitialsetup.
NOTE
Each meter can only be associated with
one Dispense Keypad�All system users can
access each of the Dispense Keypads
!
NOTE
Maximumof24metersperdispensekeypad
!
IMPORTANT
The PC must be equipped with a physi-
cal9-PinSerialInterface,aUSBtoSerial
Convertor will not work
!

10
Enter time
--:--
Time and Date Screens
To change or set the system time:
1� Select the INI menu and press Enter�
2.Usethenumerickeystoseta24-hourmilitarytimeofday.
3� Press Enter to save the setting and advance�
To change or set the system date:
1� Use the numeric keys to enter the two-digit day
The cursor automatically moves to the month�
2� Press the Scroll key to select a month�
3.Usethenumerickeystoenterthefour-digityear.
4� Press Enter to save the setting�
Enter date
19/aug/2012
TheMasterKeypadactsasthecommunicationsdirectorfortheRFcommunications.Ithandlesallcommuni-
cationsbetweentheDispenseKeypadsandthePC.TherearenooperatormenusassociatedwiththeMaster
Keypad—onlysupervisormenusforsettingupthesystemorcreatingreports.
Theremainderofthisdocumentshowsonlytheactualdisplay,nottheentirekeypad.
Togainaccesstothesupervisormenus,thesupervisorPINhastobeentered.ThedefaultPINis0001at
initial power-up�
System Version
16aug2012 08:35
V3.00
Thestandardscreenshowsthesystemdateandsoftware
versionnumber.Thedisplaywillalternatebetweenthestan-
dard screen and the Enter Pin Number screen� The Enter
Pin Number screen is used to access the supervisor menus�
Enter Pin No.
- - - -
NOTE: An “N” displayed in the lower left-hand corner of
the system version screen indicates a Radio Network error�
See“Radio Status”onpage23tocheckthesourceofthe
error�
Settings Overview / Supervisor Menus
ThefollowingchangescanonlybemadeattheMasterKeypadinthesetupmode.Allothersettingscanbe
changedbyusingtheFMSsoftware.
The INImenuisusedtosetthesystem’sdateandtime.
16aug2012 08:35
V3.00
N
Enter PIN Number
Toaccessthesetupmode:
EnterthesupervisorPINnumberandpressEnter�
ThedefaultPINis0001atinitialpower-up.
Select
INI CNF MET REP
INITIALIZATION (INI) MENU
Enter date
--/jan/----
Master Keypad

11
CONFIGURATION (CNF) MENU
Select
INI CNF MET REP
TheCNFmenuisusedtosetthesystem’soperationmodes
and archiving methods�
Order List
Not Empty
Ifyouseethemessage“OrderListNotEmpty,”youhaveto
clear the transactions in the Master Keypad (CNF Menu)�
Clear Transacts
YES / NO
Use the Scroll key to move the cursor to either YES or NO
and press Enter�
Confirm Clear
YES / NO
Use the Scroll key to move the cursor to either YES or NO
and press Enter�
System Reset
TheSystemResetallowsasupervisortoresetallcongurationparameterstodefaultvalues.
System Reset
YES / NO
1� Use the Scroll key to move the cursor to either YES or NO�
Confirm Clear
YES / NO
a.IfyouselectYES,thekeypadasksyoutoConrmReset.
b.IfyouselectNO,thekeypadadvances.
3� Press Enter�
Keypad Timeout
•Timeoutparametercorrespondstothetimeittakestovalidateafteralldispenseorderdatahasbeen
entered.IftheEnterbuttonisnotpressedwithinthetimeallocated,thekeypaddisplaygoesbacktoinitial
menu and the input data is erased�
•TheKeypadTimeoutisbetweenzeroto255seconds(0=notimeout)andthedefaultforthisfeatureis10
seconds�
Keypad Timeout
10-
Buzzer
YES / NO
1� Press the Backspace key to erase the current setting�
2� Type in the new setting�
3� Press Enter to advance�
1� Use the Scroll key to move the cursor to YES or NO�
2� Press Enter to advance�
Buzzer
Thisscreenprovidesauserwiththeoptiontohaveabeeponeverykeyentry.ThedefaultisYES�

12
Work Order Validation
WOvalidationisusedtodeneifaworkordershallbevalidatedbythesystembeforeprocessingit.
WO Valid. HOST
YES / NO
WO Valid. PC
YES / NO
1� Use the Scroll key to move the cursor to NO�
2� Press Enter�
1� Use the Scroll key to move the cursor to either YES or NO�
2� Press Enter�
PC Validation (PC Operation Mode)
InthismodetheworkordernumberwillbesenttothePC(FMSSoftware).OnlyaftervalidationfromthePC
willtheordernumberisaccepted.
Host Validation (Host Operation Mode)
ThismodeisnotusedandshouldalwaysbesettoNO�
WO Archived
None Mem Print
1.Thisoptionisnotusedinfusion2.4.
2� Set to None�
3� Press Enter�
WO Archive (Printout or Storing of the Work Order /Dispense Results)
Archive on PC?
YES / NO
1� Use the Scroll key to move the cursor to either YES or
NO�
2.TypicallyshouldbesettoYES�
3� Press Enter�
Archive on PC (Archive of the Work Orders/Dispenses)
AlldispenseresultsarestoredonthePC(FMSSoftware).IfthePCiscurrentlynotavailable,thedatawillbe
taggedas“notsent”inthememoryofthemasterkeypad.ThedatawillbesentassoonasthePCiscon-
nected again�

Select
INI CNF DK REP
Test Communication (DK) Menu
TheDKmenuisusedtocheckthecommunicationbetween
all keypads�
Test All DKs
YES / NO
Use the Scroll key to move the cursor to either YES or NO
and press Enter�
ThreeDispenseKeypadsaresetupinthefollowingexample.Each“–”(dash)standsforaDispenseKeypad.
Start DKpd Test
Press Enter
Press Entertobeginthetest.
Results 1-16
OOK-------------
NOTE:N=NetworkError,T=Timeout
ThreeDispenseKeypadsaresetupinthisexample.
Inthefollowingexamples,each“–”(dash)standsfora
Dispense Keypad� Press Enter to display these results�
Keypad 3 - No Connection
Keypad 2 - Detected
Keypad 1 - Detected
Results 17-32
----------------
Results 33-36
----
Reports (REP) Menu
ThisfeatureisnotusedinFusion2.4.
Select
INI CNF DK REP
13

14
RADIO (RAD) MENU
TheRADmenuscreensare:
•Address(ADR)–togglesthedisplaybetweentheRadioAddressandtheRadioPrexscreens.
•Network(NWK)–allowsyoutoselecttheRadioNetwork.
•Power(PWR)–displaystheradio’stransmit(Tx)outputpower.
•Status(STA)–displaystheRadioNetworkStatus.
•ChangeChannel(CHA)–allowsyoutoselectadi󰀨erentRFchannel.
Select
RAD ... ... ...
1� Use the Scroll key to move the cursor to the
RAD selection�
2� Press Enter to display the RAD screen�
3� Use the Scrollkeytomovethecursortotheinformation
you want to display�
4� Press Hometogobacktothedefaultscreens.
Select
ADR NWK PWR STA
Radio Address/Radio Prex
Once you select ADR,youcanusetheScrollkeytotogglebetweentheRadioAddressandtheRadioPrex
screens�
1� Use the Scroll key to move the cursor to ADR�
Select
ADR NWK PWR STA
Radio Prefix
00:0D:6F:00
Radio Address
01:80:A5:63
2� Press Scroll again to display the Radio Prex screen�
3� Press Enter to display the Radio Address screen�
4� Press Enter to return to the selection screen�
Radio Network
TheRadioNetworkdefaultiszero.YouneedtochangethissettingonlyifyouhavemultipleRFFMSsystems.
AllRFMeter/HoseRadioNetworksettingsmustmatchtheMasterKeypadandDispenseKeypadsettings.
Select
ADR NWK PWR STA
1� Use the Scroll key to move the cursor to NWK�
2� Press Enter to display the Radio Network screen�
Radio Network
0--
3� Press Enter to return to the selection screen�

15
Radio Power
Select
ADR NWK PWR STA
1� Use the Scroll key to move the cursor to PWR�
2� Press Enter to display the Radio Power Level screen�
RADIO PWR LEVEL
20 dBm
3� Press Enter to return to the selection screen�
Radio Status
TheRadioStatusoptionsare:
•NWKCONNECTED–Thenetworkisconnectedandoperational.
•SERIALERROR–Thereisaradiocommunicationerrorontheserialbusbetweenthekeypadandtheradio.
Select
ADR NWK PWR STA
1� Use the Scroll key to move the cursor to STA�
2� Press Enter to display the Radio Status screen�
RADIO STATUS
NWK CONNECTED
3� Press Enter to return to the selection screen�
Change Channel
TheChangeChanneloptionisusedtoselectadi󰀨erentRFchannelifthecurrentchannelisnoisy.
Select
CHA ... ... ...
1� Use the Scroll key to move the cursor to CHA�
2� Press Enter to display the Radio Network screen�
RADIO NETWORK
CHANNEL CHANGE
3� Press Enter to select a new channel�
RADIO COMMAND
SUCCESS
4� The screen displays the radio command status�

Master Keypad Menu Overview
INI CNF DK REP RAD
Enter Time
Enter Date
Clear Transacts
Print WO
ConrmClear
System Reset
ConrmReset
Keypad Timeout
Buzzer
WO Valid� Host
WO Valid� PC
WO Archived
Archive on PC
Test ALL DKs
Start DKpd Test
Start Comm
Results1-16
Results 17-32
Results33-36
Test All DKs
Dispense kpd
Tst
Start Comm
[Dispense kpd Results]
Select Report ->
INICNFCOM
Select Report->
USR PRO HOS
Select Report ->
SLA DAT ���
Select
ADR NWK PWR STA
Select
CHA ��� ���
16

17
TheDispenseKeypadsareresponsibleforthecommunicationwiththeRFmeters.Theuserstartsawork
orderfromthekeypad.Afterthedispenseoperationhasbeencompletedthekeypadwillreceivetheactual
amountdispensedfromthemeter.TheDispenseKeypadthensendsthedispenseresultstotheMaster
Keypad�
Thesystemcanhandleupto36DispenseKeypads.Upto24meterscanbeassignedtoeachkeypadbut
eachmetercanonlybeassignedtooneDispenseKeypad.
System Version
V3.00 2.4 GHz
Thestandardscreenshowsthesystemsoftwareversion
number.Thedisplaywillalternatebetweenthestandard
screenandtheEnterPinNumberscreen.TheEnterPin
Numberscreenisusedtoaccessthesupervisormenus.
Enter Pin No.
- - - -
NOTE:An“N”displayedinthelowerleft-handcornerofthe
system version screen indicates a Radio Network error� See
“RadioStatus”onpage23tocheckthesourceoftheerror.
Settings Overview / Supervisor Menus
ThefollowingcongurationoptionsareonlyavailableattheDispenseKeypad.
ThedefaultvaluefortheSupervisorPINis0001.
V3.00 2.4 GHz
N
Dispense Keypad
V3.00 2.4 GHz
M
V3.00 2.4 GHz
O
NOTE:An“M”displayedinthelowerleft-handcornerofthe
system version screen indicates that the Dispense Keypad
hasjoinedanRFnetwork,butcannotcurrentlycontactthe
MasterKeypadforWOauthorization.
NOTE:An“O”displayedinthelowerleft-handcornerofthe
system version screen indicates that the Dispense Keypad
isinSystemOverridemode.See“SystemOverride(SYS)
Menu”onpage24fordetails.
Enter a user PIN to start a work order or the supervisor PIN
toenterthesupervisormenus(thedefaultPINis0001).

18
TheCNFmenuisusedtosetthesystem’soperationmodes
and archiving methods�
Select
CNF MET REP 190
Conguration (CNF) Menu
System Reset
Resetsthesystemparameterstotheoriginalfactorysettings.
Mileage Type
DenestheunitfortheFreeAlphanumericeld(DenedinGlobalKeypadSettings)
Top O󰀨 Timer
Speciestheamountoftime,howlongusercanmakeadditionaldispenses.Isthetimeallowedafteradis-
penseiscompletedbeforethemeterwillautomaticallylockoutandsendthedispenseresultsback.(Dened
inGlobalKeypadSetting)
Internal Printer
Enablestheinternalticketprinter.(DenedinGlobalKeypadSettings)
External Printer
Enablestheexternalreportprinterport.(DenedinGlobalKeypadSettings)
Barcode Scanner
ThismenuwilldenetheexternalPrinterportasaBarcodeReaderPort(RS232),iftheExternalPrinteris
enabledtheBarcodeScannermenuwilldisappear.
Barcode Scanner
YES / NO
Select YEStoenabletheBarcode Scanner�
Scanner Lock
OFF PIN ALL
OFFDatacanbeenteredwithKeypad&BarcodeScanner
PINPINhastoenteredbyBarcodeScanner
AllAlldatahastobeenteredwithBarcodeScanner
PIN Encoded
YES / NO
WhenPINorAllisselectedyoucanchooseanadditionalprex
character.Theprexcharacterwillnotbedisplayedandcannot
beenteredonthekeypad.
Encode Prefix # Choosethedesiredprex,availablecharactersare:
#$%&´()*+,-Space/:;<=>?@[]^`{|}!”#
Display Timeout
100_
Denesthetime,howlongthescannedinformationwillbe
shownonthedisplayinunitsof1/10second.Forexample,100
=1second.
Thefollowingbarcodescannersarerecommended:
•Wallmounted:DatalogicMagellan1000i
•Handheld:DatalogicGryphon4100
Thescannerhastobeprogrammedaccordingpertheinstructionsonpage18.Anullmodemadapterhasto
beusedbetweenthekeypadsserialportandthebarcodescanner.

19
Barcode Scanner
YES / NO
Scanner Lock
OFF PIN ALL
Barcode Scanner
Hardware Requirements
ThebarcodescannermustsupportanRS-232outputinterfaceforuseintheRFFMS.Thebarcodescanner
serialoutputmustsupportstandardRS-232levelsof±3VDCto±12VDC.LogiclevelorTTLoutputsignals
arenotsupportedbytheRFFMS.ThebarcodescannerisconnectedtotheRFFMSDispenseKeypadvia
theexternalprinterRS-232portwithDSUB9connectoronthebottomoftheCCSKeypad.TheRS-232port
ontheCCSKeypadisconguredforaDeviceCircuit-TerminatingEquipment(DCE)pinoutconguration.A
nullmodemadapterisrequiredforbarcodescannersthatarealsoterminatedwithaDCEpinoutcongura-
tion.TherequiredRS-232portsettingsforthebarcodescannerinputareasfollows:
1� Use the Scroll key to move the cursor to either YES or NO�
2� Press Entertoacceptthesettingandadvancetothenextscreen.
•IfyouselectYES,thedisplayadvancestotheScanner Lock screen�
•IfyouselectNO,thedisplayadvancestotheBuzzer screen�
Baud Rate 9600Baud
Data Bits 8 Bits
Stop Bits 1 Bits
Parity Odd
Hardware Flow Control None
ThedataoutputofthebarcodescannerisrequiredtobeastreamofASCIIcharactersrepresentingthebar-
code.Toidentifytheendoftransmission,thestreamofASCIIcharactersshouldbeterminatedbyacarriage
returnandlinefeedASCIIcharacters.
•BarcodeScannercannotbeusedwithRemotePrinter.
•ExternalPrintersettingmustbesettoNO�
Scanner Lock
The Scanner Lockscreenhasthreeselectablesettings:OFF,PIN,
andALL.Dependingonthesettingchosen,di󰀨erentuserinput
screenswillallowinputfromthekeypadorbarcodescanner.
Thetablebelowoutlinesthescreenswherethekeypadisactiveordisabledbasedonthethreedi󰀨erentset-
tingsfortheScannerLockfeature.
Screen OFF PIN ALL
PIN Entry User Both Scanner Scanner
PIN Entry Supervisor Both Both Both
WO Number Both Both Scanner
Meter ID Both Both Scanner
Quantity Both Both Scanner
AN Field Both Both Scanner
N Field Both Both Scanner

20
Buzzer
YES / NO
PIN Encoded
YES / NO
Encode Prefix #
Display Timeout
100_
Pin Number Prex Code
WhenPINorALLisselectedfortheScannerLock,youcanchooseanadditionalprexcharacter.Theprex
characterwillnotbedisplayedandcannotbeenteredonthekeypad.
1� Use the Scroll key to move the cursor to either YES or NO�
2� Press Enter to move to Encode Prex screen�
3� Press the Scrollkeyuntilthedesiredprexdisplays.Availablechar-
actersare:#$%&‘()*+,-Space/:;<=>?@[]^`{|}!#
4� Press Enter to advance to the Display Timeout screen�
The Display Timeout determines how long an entry will remain on the
displaybeforeitautomaticallyadvancestothenextentryscreen.
Eachcountprovidesa1/100ofaseconddelay.Avalueof100isequal
to 1 second�
1� Press the Backspace key to erase the current setting�
2� Type in the new setting�
3� Press Enter to advance to the Buzzer screen�
Buzzer
Thebuzzerbeepseachtimeyoupressabutton.Youcanturno󰀨thesound.SeeGlobalKeypadSettings.
1� Use the Scroll key to move the cursor to YES or NO�
Auto Override
ActivatesthesystemAutoOverridefeatureinallkeypadssouserscandispenseWOswhentheMaster
Keypadisnotoperational.Nosupervisorinterventionisrequired.Availablewithv3.Xrmwareonly.Afterve
failedMKcommunicationattempts,theAutoOverridefeatureautomaticallyputsthekeypadinsystemover-
ride mode�
Auto Override
YES / NO
1� Use the Scroll key to move the cursor to either YES or NO�
2� Press Enter�
Batch Qty Locked
YES / NO
Hose ID First
YES / NO
WiththeBatchQuantityLocked,youcannotchangethebatch
quantitythatwasenteredontheworkorder.Iftheworkorder
hasabatchquantityofzero,youcanchangethebatchquantity.
UsedforHOST communication option only�
SelectedproductIDwillbesenttotheHOST.
Batch Quantity Locked
Hose ID First