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Balluff BIS Series User manual

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Issue : October 12, 2005
No. T705802E
B
BALLUFF Identification System
Technical Manual for
BIS C-489-1_-KBT02Processor :
<>CC-Link interface
Safety instructions
()Read this section thoroughly before using the device
Before using the controller, read this manual carefully.
During installation and operation pay close attention to the safety aspect.
[]Planning the System
Design the system to work safety if the processor should be damaged or the power unit malfunction.
Do not exceed the specifications for supply voltage, conditions for use, etc. as indicated in this manual.
[]Handling the System
Observe the rated voltage that is indicated in the specifications.
Misuse may cause excessive heat leading to possible to fire.
Take care when connecting the system, as incorrect wiring may cause unexpected malfunction of
the machine.
Ensure the power is switched off during installation or maintenance operations.
Do not dismantle or modify the devices. This could cause malfunction or overheating.
[]Contents
1. Description
1.1 Description .......................................................................................1
1.2 Construction of the System.............................................................. 1
1.3 Construction of the components and applicable units..................... 2
2. Specifications
2.1 Specifications .................................................................................... 3
2.2 Efficiency............................................................................................ 3
2.3 Dimension ......................................................................................... 4
3. Function
3.1 List of Function.................................................................................. 5
3.1.1 Description of Function ............................................................ 6
3.2 Input-Output Signals for master unit ................................................ 7
3.2.1 List of Input-Output Signal ....................................................... 7
3.2.2 Details of Input-Output Signal ................................................... 8
3.3 Allocation of Remote Register .......................................................... 11
3.3.1 List of Remote Register ........................................................... 11
3.3.2 Details of Remote Register ........................................................ 12
3.4 Memory address of Code tag and Allocation of Block....................... 16
3.5 Data processing time ........................................................................ 20
4. Implementation and Installation
4.1 Installation ......................................................................................... 21
4.1.1 Mounting.................................................................................... 21
4.1.2 Positioning ..... .......................................................................... 21
4.2 Wiring ................................................................................................ 22
4.2.1 Cable for CC-Link .................................................................... 22
4.2.2 Wiring with each Unit ............................................................... 22
4.3 Each Part and Setting ....................................................................... 24
5. Instructions for Programming
5.1 Connecting the System and Processing Data..................................... 26
5.2 Construction of Data Processing unit ............................................ 26()
5.3 Memory of Code tag ........................................................................... 27
5.4 Interlock .............................................................................................. 28
5.5 Faulty Condition of Data Link ............................................................. 29
6. Communication with Code Tag
6.1 Instruction for Programming .................................................................. 30
6.2 List of Instructions and commands ....................................................... 32
6.3 Used System in this Chapter ................................................................ 33
6.4 Sequence Program for ACPU ............................................................... 34
6.5 Basic Format of Program ...................................................................... 35
6.5.1 Processing Program in Fault ........................................................ 37
6.6 Initial Setting .......................................................................................... 38
6.7 Reading Data Instruction ........................................................................ 43
6.7.1 Reading Instruction RD, CR ....................................................... 43()
6.7.2 Sequence Reading Instruction AR, SR .................................... 46()
6.8 Writing Data Instruction .......................................................................... 49
6.8.1 Writing Instruction WD, CW ........................................................ 49()
6.8.2 Sequence Writing Instruction AW, SW ..................................... 52()
6.8.3 Batch Writing Instruction FI ....................................................... 55()
6.9 Compare Instruction CM ..................................................................... 57()
6.10 Clear Instruction CL ......................................................................... 60()
6.11 Stop Command of Sequence Instruction ............................................... 62
6.12 Error Cancellation Instruction ................................................................. 63
6.13 Life Expectancy of Code Tag Information .............................................. 64
6.14.1 Reading Instruction of Life Expectancy of Code Tag Information....... 65
7. Trouble Shooting
7.1 List of Error Code ...................................................................................... 67
7.2 Trouble Shooting ....................................................................................... 68
7.2.1 Confirmation Procedure on LED indicator ............................................. 68
7.2.2 Procedure for Fault of Data Link ........................................................... 70
<>NOTE
1 The contents and the specification are subject to change without notice.()
2 Please inform us know if there is any mistake or notice in this manual.()
-1-
1. Description
1.1 Description
"Balluff Identification System / BIS series" is an identification system for factory automation that executes reading
and writing data by electromagnetic induction principle.
Processor BIS C-489 is connected to CC-Link as a remote device station, and it communicates with sequencer
CPU of master / local station .
There can be 2 read/write heads connected to the processor, and it executes read/write communication with code
tag per each channel separately.
It is possible to read or write data to code tag from sequencer CPU with programming an easy sequence program.
1.2 Construction of the System
CC-Link Master Local Station Processor Read/write Code
BIS C-489 Head tag
CH1
□Sequencer Master
CPU unit
CH2
□
CC-Link Cable for Head
()External power unit DC24V
Function of each Component
Component Function
Code tag A data medium that stores and retains information data .()
Read/write Head A Head that reads and writes information data in code tag without()
physical contact.
Supplies power for code tag.
Processor A Processor that executes reading or writing data to or from code tag when
it receives instructions from sequencer CPU.
It can be connected to 1 or 2 read/write head s .()
CC-Link A sequencer CPU unit that instructs for CC-link and a master unit station
Master/Local Station that controls CC-Link system.
[]Attention for Constructing of System
The occupied stations of Processor BIS C-489 are 4 stations.
Therefore, plural processors can be connected to a master unit if the number of processors
are not exceeding the connectable quantities.
Decide the number of processors to connect a master unit with regarding to following points.
1 Connectable station numbers for master unit. Maximum 16 stations .()()occupied 4 stations
2 Occupied station numbers of units input/output card etc. except processors,() ( )
and Input/Output occupied numbers.
3 Processing time or effect to tact time in programming ladder .() ( )
-2-
1.3 Construction of the Components and applicable units
The construction of components of CC-Link system that can be used by the processor BIS C-489 and applicable
units are indicated by the following.
The Processor cannot be connected to other units.
()CC-Link master / Local unit Sequencer CPU unit
Sequencer Type ACPU A1SHCPU, A1SJHCPU, A2SHCPU
CPU unit number A2UCPU, A2UCPU-S1, A3UCPU, A4UCPU
On and after software version Q. On and afer version K, available()only RRPA* function
A2USCPU, A2USCPU-S1
On and after software version E. On and afer version A, available()only RRPA* function
A2USHCPU-S1
On and after software version L. On and afer version G, available()only RRPA* function
QnACPU Q02CPU, Q2ACPU-S1, Q3ACPU, Q4ACPU, Q2ASCPU,
Q2ASCPU-S1, Q2ASHCPU, Q2ASHCPU-S1
()On and after function version B
QCPU A mode Q02CPU-A, Q02HCPU-A, Q06HCPU-A()
QCPU Q mode Q02CPU, Q02HCPU-A, Q06HCPU, Q12HCPU, Q25HCPU()
Master unit Type AJ61BT11,A1SJ61BT11,AJ61QBT11,A1SJ61QBT11
()Number On and after 9707B is indicated in DATE
QJ61BT11
()* Instruction RRPA Auto reflesh
CC-Link
Processor
External Power BIS C-489-1_-KBT02
()Unit DC24V
Read/write Head
BIS C-3**-**
Identification communication
Code tag
BIS C-1**-**
-3-
2. Specification
2.1 Specification
The followings are specifications of Processor BIS C-489.
()Operating temperature humidity 0...55 degree C, 10...90%RH without dew condensation
()Storage temperature humidity -20...75 degree C, 10...90%RH without dew condensation
Vibration rating Frequency Acceleration Amplitude Sweeping time
per JIS C 0911 10...57Hz - 0.075 10 timesmm
57...150Hz 1G - 1 octave/ 1min.*
()Shock rating per JIS C 0912 10G, 3 times to each axis XYZ
Noise durability Not to cause malfunction with noise simulator that has noise voltage 800V P-P,
noise width 1 micro S to external power unit DC24V noise frequency 25...60Hz.
Operating atmosphere Without corrosive gas, heavy dust
* 1 octave indicates increasing 2 times or decreasing 1/2 times of frequency.
ex. Each variation of frequency is indicated 1 octave such as,
from 10Hz to 20 Hz, from 20Hz to 40Hz, from 20Hz to 10Hz
2.2 Efficiency
Following are Efficiency of Processor BIS C-489.
Applicable read/write head BIS C-3**-**
Connecting procedure for head D-sub 9 pin connector
Connectable quantities of head 2 heads
Applicable code tag BIS C-1**-**
Using channel for r/w head Using only CH1 Using CH1, CH2
/()Number of RWr RWw each 16 words 8 words per each channel total 16
Communicating data
Communicating data 1...12 words 1...5 words
per 1 communicating
with master unit
Communicating data 1...512 words 1...512 words
per 1 communicating
withheadandcodetag
CC-Link version Ver. 1.10
Sort of CC-Link station Remote device station
()Occupied station 4 stations RX/RY each 128, RWr / RWw each 16
()Connecting terminal 7-screw terminal M3.5 x 7 screws
Suitable cable outer diameter mm 0.75...2.00()
2
()Suitable RAV1.25-3,RAV2-3.5 JIS C 2805
>( ・)Mounting screw for unit = M4 x 0.7mm x 16mm tightening torqe :78...118N cm
Supply voltage DC24V+-10%
Current consumption 0.8A
Cooling system Self cooling
Weight approx. 800g
() () ()Size 174W x100H x45D
-4-
2.3 Dimension
-5-
3. Functions
3.1 List of Function
The following function can be executed with the processor BIS C-489 .()
Instructions/ Instruction code Process ReferenceFunctions
Commands ASCII Hex.
Reading RD 4452H Reads data from code tag. 6.7.1Reading
CR 5243H Compares data to check.
Sequence AR 5241H Executes reading in sequence until code tag gets into 6.7.2
Reading SR 5253H communication area, and then executes reading.
After that, compares data to check.
Writing WD 4457H Writes data to code tag. 6.8.1Writing
CW 5743H Compares data to check.
Sequence AW 5741H Executes writing in sequence until code tag gets into 6.8.2
Writing SW 5753H communication area, and then executes writing .
After that, compares data to check.
Batch FI 4946H Writes specified data to specified area in code tag 6.8.3
writing simultaneously.
Check Comparing CM 4D43H Compares data of processor with data in code tag. 6.9
Clearance Clearing CL 4C43H Clears specified area in code tag with "0" 6.10
Command Sequence Cancels sequence instruction compulsively. 6.11
instruction
Cancellation
Error Executes error cancelling process. 6.12
cancellation Clearing error LED, resetting error detected signal,()Clearing executing result store area in remote resister
Life Reading Reads life "expectancy information" of code tag that written in
expectancy life expectancy LR 524CH code tag 6.13
of code tag
-6-
3.1.1 Description of Function
Description of the function of the processor BIS C-489 is explained in this chapter.()
Refer to "6. Communication procedure with Code tag" further details on function.
(1) Reading
Reads data in code tag.
<Reading Instruction (RD,CR)>
Reads data in code tag
<Sequence Reading Instruction (AR,SR)>
Reads data in code tag after waiting for the code tag to get into communication area of read/write head.
(2) Writing
Writes data to code tag.
<Writing Instruction (WD,CW)>
Writes data to code tag.
<Sequence Writing Instruction (AW,SW)>
Reads data in the code tag after waiting for code tag to get into communication area of read/write head.
<Batch Writing Instruction (FI)>
Writes specified 1-word data from specified address to specified area simultaneously.
(3) Check<Comparing (CM)>
Comparesdatainaprocessorwithreaddataincodetag.
(4) Clearance <Clearing (CL)>
Can be "0" data of specified area from specified address.
(5) Sequence Instruction Cancellation
Cancels sequence instruction (AR,SR,AW,SW) compulsively while instruction is executing.
(6) Error Cancellation
Cancels error condition after an error has occurred.
(7) Reading Life Expectancy of Code Tag <(LR)>
Reads "life expectancy of code tag information" that is written in code tag.
-7-
3.2 Input-Output Signals for Master Unit
Input-output signal RX, RY to the master unit is explained in this chapter.()
Device RX is the input signal from the processor to the master unit.[]
Device RY is the output signal from the master unit to the processor.[]
3.2.1 List of Input-Output Signal
Input-output signals of processor BIS C-489 are indicated in the following table.()
Signal direction : from processor to master unit Signal direction : from master unit to processor
Device No. (input) Device No. (output)
CH1 Signals SignalsCH2 CH1 CH2
RXn0 RXn8 RYn0 Selecting initial setting―――
RXn1 RXn9 Comparing result signal RYn1 Selecting processing unit
RXn2 RXnA Inzone RYn2 Selecting number of channel
―――RXn3 RXnB ID-BUSY RYn3 RYnB
RXn4 RXnC Finish identification instruction RYn4 RYnC Require executing
identification instruction
RXn5 RXnD Error detection RYn5 RYnD Unused
RXn6 RXnE Unused RYn6 RYnE Unused
RXn7 RXnF Require divided data RYn7 RYnF Finish divided data
RYn8...RYnA Unavailable
RX(n+1)0 RX(n+4)0
... ... Unused RY(n+1)0 RY(n+4)0
RX(n+3)F RX(n+6)F ... ... Unused
RY(n+3)F RY(n+6)F
RX(n+7)0...RX(n+7)7 Unavailable RY(n+7)0...RY(n+7)7 Unavailable
RX(n+7)8 Flag for requiring to RY(n+7)8 Flag for finishing to
process initial data process initial data
RX(n+7)9 Flag for finishing to RY(n+7)9 Flag for requiring to
set initial data set initial data
RX(n+7)A Unavailable
RX(n+7)B Remote READY RY(n+7)A...RY(n+7)F Unavailable
RX(n+7)C...RX(n+7)F Unavailable
n : Address that was allocated to the master station with setting station number.
<Attention>
The devices that indicated "Unavailable" should not be used by user because they are
used in the system.
If any "Unavailable" device is used by the user, normal operation would not be warranted.