Balluff BIS M-62 Series User manual

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CONTENTS
REFERENCES ...........................................................................................................1
Conventions................................................................................................................1
Reference Documentation ..........................................................................................1
Services and Support..................................................................................................1
REGULATORY AND COMPLIANCE NOTICES.........................................................2
Power Supply..............................................................................................................2
GENERAL VIEW.........................................................................................................3
1OVERVIEW ..............................................................................................................11
1.1 Introduction...............................................................................................................11
1.2 HF-Series Features...................................................................................................11
1.3 About this Manual.....................................................................................................11
1.3.1 Who Should Read This Manual?...............................................................................12
1.3.2 HEX Notation............................................................................................................12
1.4 Models and Accessories...........................................................................................12
1.5 Balluff RFID Tags.....................................................................................................13
2INSTALLATION........................................................................................................15
2.1 Mechanical Dimensions............................................................................................15
2.1.1 BIS M-620-068-A01-00-_ _ Serial RS232 Models.....................................................15
2.1.2 BIS M-620-067-A01-04-_ _ Subnet16 Models..........................................................16
2.1.3 BIS M-626-_ _ Industrial Ethernet (IND) Models.......................................................17
2.1.4 BIS M-623-_ _ DeviceNet Models.............................................................................18
2.1.5 BIS M-622-_ _ Profibus Models ................................................................................19
2.1.6 BIS M-628-_ _ PROFINET Models............................................................................20
2.2 BIS M-37_ Antenna Mounting..................................................................................25
2.2.1 Direct Antenna Mounting...........................................................................................25
2.2.2 Remote Antenna Mounting .......................................................................................26
2.2.3 Minimum Mounting Distance Between Adjacent Antennas........................................27
2.2.4 Antenna to Tag Range..............................................................................................28
2.3 Electrical Connectors................................................................................................29
2.3.1 RS232.......................................................................................................................29
2.3.2 RS485.......................................................................................................................30
2.3.3 Industrial Ethernet (IND)............................................................................................31
2.3.4 DeviceNet.................................................................................................................32
2.3.5 Profibus.....................................................................................................................34
2.3.6 Profinet .....................................................................................................................36
2.3.7 Digital I/O (-12 models).............................................................................................38
2.4 Power & Wiring.........................................................................................................39
2.4.1 Power Requirements.................................................................................................39
2.4.2 Total System Current Consumption ..........................................................................39
2.4.3 Cable Voltage Drop...................................................................................................40
2.4.4 Current Rating for Cables .........................................................................................40
2.5 Installation Guidelines...............................................................................................41
2.5.1 Hardware Requirements...........................................................................................41
2.5.2 Installation Precautions.............................................................................................41
2.6 Typical Layouts and Installation Procedures.............................................................42
2.6.1 Installing the BIS M-620-068-A01-00-S_ RS232.......................................................42
2.6.2 Installing the BIS M-620-067-A1-04-S_ RS485.........................................................43

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2.6.3 Installing the BIS M-626-069-A01-06_ Industrial Ethernet (IND) ...............................44
2.6.4 Installing the BIS M-623-071-A01-03-S_ DeviceNet (DNT).......................................45
2.6.5 Installing the BIS M-622-070-A01-03-ST33 Profibus (PBS) ......................................46
2.6.6 Installing the BIS M-628-075-A01-03-ST34 PROFINET (PNT)..................................48
2.7 Digital I/O (-12 models).............................................................................................50
2.7.1 Input..........................................................................................................................50
2.7.2 Outputs.....................................................................................................................52
2.7.3 Digital I/O Command Control ....................................................................................56
3LED INDICATORS ...................................................................................................57
3.1 Front Panel LEDs......................................................................................................57
3.1.1 BIS M-620-068-A01-00_ RS232 Models...................................................................57
3.1.2 BIS M-620-067-A01-04_ RS485 Models...................................................................57
3.1.3 BIS M-626-069-A01-06_ INDUSTRIAL Models.........................................................58
3.1.4 BIS M-623-071-A01-03-ST30 DEVICENET Models..................................................58
3.1.5 BIS M-622-070-A01-03-ST33 PROFIBUS Models....................................................59
3.1.6 BIS M-628-075-A01-03-ST34 PROFINET Models ....................................................60
4CONFIGURATION METHODS.................................................................................61
4.1 Configuration Tag .....................................................................................................61
4.1.1 Node ID Configuration Using Configuration Tags......................................................61
4.2 Configuration Tools...................................................................................................62
4.2.1 Configuration Using Balluff Dashboard™..................................................................63
4.2.2 Software Upgrades Using Balluff Dashboard™.........................................................65
4.2.3 Creating and Using RFID Macros with C-Macro Builder™ ........................................65
4.3 Command Protocols..................................................................................................69
5Industrial Ethernet (IND) INTERFACE...................................................................71
5.1 Industrial Ethernet (IND) Configuration Overview.....................................................72
5.2 HTTP Server & OnDemand PLC Support .................................................................72
5.3 HTTP Server and OnDemand Utilities.......................................................................73
5.4 IP Configuration via HTTP Server.............................................................................74
5.5 OnDemand Configuration for Industrial Ethernet (IND).............................................76
5.6 Configuring PLC Controller Tags ..............................................................................79
5.7 Checking OnDemand Status.....................................................................................81
5.8 Verifying Data Exchange with RSLogix 5000 ............................................................82
5.8.1 Industrial Ethernet (IND) Handshaking .....................................................................82
5.8.2 Industrial Ethernet (IND) Handshaking Example.......................................................83
5.9 Industrial Ethernet (IND): Object Model....................................................................84
5.9.1 Industrial Ethernet (IND) Required Objects...............................................................85
5.9.2 Industrial Ethernet (IND): Vendor Specific Objects....................................................89
BIS M-626 Consume Data Object (0x64 - 32 Instances)...........................................89
5.9.3 Application Object (0x67–10 Instances)....................................................................92
6MODBUS TCP INTERFACE.....................................................................................95
6.1 Modbus TCP Overview.............................................................................................95
6.2 Modbus TCP Configuration via HTTP Server............................................................95
6.2.1 Modbus TCP - Command Packet Structure ..............................................................99
6.2.2 Modbus TCP - Response Packet Structure...............................................................99
6.2.3 Modbus TCP - Mapping for Node 33.......................................................................100
6.3 Modbus TCP - Handshaking...................................................................................101
6.3.1 Modbus TCP - Host/BIS M-626_ Handshaking .......................................................102
6.3.2 Modbus TCP - Handshaking Example ....................................................................102
7STANDARD TCP/IP INTERFACE..........................................................................104

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7.1 Standard TCP/IP Overview.....................................................................................104
7.2 Standard TCP/IP - IP Configuration via HTTP Server .............................................104
7.3 Standard TCP/IP - Command & Response Examples.............................................107
7.3.1 Standard TCP/IP - Command Structure Example ...................................................108
7.3.2 Standard TCP/IP - Response Structure Example....................................................108
8DEVICENET INTERFACE......................................................................................109
8.1 DeviceNet Overview................................................................................................109
8.2 DeviceNet Configuration.........................................................................................109
8.2.1 Importing the Controller.EDS File............................................................................109
8.2.2 Configuring Controller and PLC DeviceNet Communications..................................110
8.2.3 Configuring Data Rate and Node Address ..............................................................115
8.2.4 DeviceNet - Exchanging Data and Handshaking.....................................................116
8.2.5 DeviceNet - Handshaking Example.........................................................................117
9PROFIBUS INTERFACE........................................................................................120
9.1 Profibus Overview...................................................................................................120
9.2 Profibus-DP ............................................................................................................120
9.3 Data Exchange .......................................................................................................121
9.4 Protocol Implementation .........................................................................................122
9.4.1 Definitions...............................................................................................................122
9.4.2 Control Field ...........................................................................................................123
9.4.3 SAP Field................................................................................................................126
9.4.4 Length Field............................................................................................................126
9.4.5 Application Data Buffer ...........................................................................................127
9.5 Examples of Profibus Command/Response Mechanism.........................................127
9.5.1 Example 1: Normal Command/Response Sequence ..............................................129
9.5.2 Example 2: Unsolicited Responses (Continuous Read Mode).................................139
9.5.3 Example 3: Fragmentation of Responses................................................................143
9.5.4 Example 4: Fragmentation of Commands...............................................................152
9.5.5 Example 5: Resynchronization................................................................................163
10 PROFINET INTERFACE ........................................................................................168
10.1 Profinet Overview....................................................................................................168
10.2 Profinet IO...............................................................................................................168
10.3 Data Exchange .......................................................................................................169
10.4 Protocol Implementation .........................................................................................170
10.4.1 Definitions...............................................................................................................170
10.4.2 Control Field ...........................................................................................................171
10.4.3 SAP Field................................................................................................................174
10.4.4 Length Field............................................................................................................174
10.4.5 Application Data Buffer ...........................................................................................175
10.5 Examples of Profnet Command/Response Mechanism...........................................175
11 TECHNICAL FEATURES.......................................................................................179
11.1 BIS M-62_ Processor units......................................................................................179
11.2 BIS M-37_ Antennas...............................................................................................180
12 RFID OPERATING PRINCIPLES ……………………………………………………180

1
REFERENCES
CONVENTIONS
This manual uses the following conventions:
“User” or “Operator” refers to anyone using a BIS M-62_ Processor.
“Device” refers to the BIS M-62_ Processor.
“You” refers to the System Administrator or Technical Support person using this manual to
install, mount, operate, maintain or troubleshoot a BIS M-62_ Processor.
BIS M-41_ , BIS M-62_ and BIS U-62_ RFID Processors are referred to as Processors, or
just “the Processor ”.
In addition, the terms “Subnet Node Number”, “Node ID” and “Processor ID” are used
interchangeably.
BIS M-620-068_ correspond to the old name HF-CNTL-232_ unit
BIS M-620-067_ correspond to the old name HF-CNTL-485_ unit
BIS M-622-068_ correspond to the old name HF-CNTL-PBS_ unit
BIS M-623-071_ correspond to the old name HF-CNTL-DNT_ unit
BIS M-626-069_ correspond to the old name HF-CNTL-IND_ unit
BIS M-628-075_ correspond to the old name HF-CNTL-PNT_ unit
REFERENCE DOCUMENTATION
The documentation related to the BIS M-62_ Processor Unit management is available on the
specific product page at the website: www.balluff.com
SERVICES AND SUPPORT
Balluff provides several services as well as technical support through its website. Log on to
www.balluff.com and click on the UlinksUindicated for further information including:
PRODUCTS
Search through the links to arrive at your product page which describes specific Info,
Features, Applications, Models, Accessories, and Downloads including:
- Dashboard™: a Windows-based utility program, which allows system testing,
monitoring, and configuration using a PC. It provides Serial (RS232 or USB) and
Ethernet interface configuration.
- C-Macro Builder™: an easy to use GUI-driven utility for Windows. This software tool
allows users with minimal programming experience to “build” their own macro programs
(which are stored internally on and executed directly by RFID Processors).

2
REGULATORY AND COMPLIANCE NOTICES
This product is intended to be installed by Qualified Personnel only.
This product must not be used in explosive environments.
Only connect Ethernet and data port connections to a network which has routing only within
the plant or building and no routing outside the plant or building.
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with
«Class 2» or LPS power source.

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GENERAL VIEW
RS232 Models
Figure A
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
Host (RS232) and Power Connector
4
COM LED
2
5
1
6
3
4
5

4
RS485 Models
Figure B
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
Host (RS485) and Power Connector
4
COM LED
7
Node ID LEDs
2
5
1
6
3
4
5
7

5
IND Models
Figure C
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
Power Connector
4
COM LED
7
Host (Ethernet) Connector
8
IP Address Status LEDs
2
5
1
7
3
4
5
8
6

6
DNT Models
Figure D
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
RS232 Configuration Connector
4
COM LED
7
Host (DeviceNet) and Power Connector
8
DeviceNet Status LED
2
5
1
7
3
4
5
8
6

7
PBS Models
Figure E
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
RS232 Configuration Connector
4
COM LED
7
Power Connector
8
Host (Profibus Out) Connector
9
Host (Profibus In) Connector
10
Profibus Status LEDs
2
6
1
8
3
4
5
10
7
9
5

8
PNT Models
Figure F
1
2
3
HF Antenna Connector
RF LED
Ready LED
6
5
Mounting Bracket
RS232 Configuration Connector
4
COM LED
7
Power Connector
8
Profinet 2 Connector
9
Profinet 1 Connector
10
Profinet Status LEDs
2
6
1
8
3
4
5
10
7
9
5

9
BIS M-371-000-A01
BIS M-372-000-A01
BIS M-373-000-A01
BIS M-370-000-A02
Figure G

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OVERVIEW
11
1
1 OVERVIEW
1.1 INTRODUCTION
Welcome to the BIS M-62_ Processor Manual. This manual will assist you in the
installation, configuration and operation of the BIS M-62_ family of processor units.
The BIS M-62_ is a complete line of feature-rich, passive, high frequency, read/write Radio-
Frequency Identification devices that provide RFID data collection and control solutions to
shop floor, item-level tracking and material handling applications. BIS M-62_ processor units
are designed to be compact, rugged and reliable, in order to meet and exceed the
requirements of the industrial industry. For an overview of RFID operating principles and tags
see Appendix Fehler! Verweisquelle konnte nicht gefunden werden..
1.2 HF-SERIES FEATURES
•High performance, industrial, multi-protocol RFID processor units
•Available support for multiple communication protocols: Subnet16™, standard TCP/IP,
Industrial Ethernet (IND), MODBUS TCP, Profibus-DP-V1and Profinet IO
•Supports multiple interface connections: RS232, RS485, Ethernet, DeviceNet, Profibus;
Profinet
•Reads/Writes ISO 14443A and ISO 15693 compliant RFID tags
•Compatible with BIS M-1xx Series RFID tags from Balluff
•Supports Balluff's ABx Fast & CBx RFID command protocols
•Operates at the internationally recognized ISM frequency of 13.56 MHz
•Housed in rugged IP65 rated enclosure
•LED status indicators display READY status, COM activity, RF activity, and depending on
the model, Subnet16 Node ID, DeviceNet, Profibus or Profinet network status
•Auto configurable and software programmable, contains flash memory for firmware
upgrades and internal configuration storage.
1.3 ABOUT THIS MANUAL
This manual provides guidelines and instructions for installing, configuring and operating HF-
Series Processor units.
This document does NOT include explicit details regarding the HF-Series Processor units
commands. Specific RFID command related information such as: the process of issuing
commands from a host PC or Programmable Logic Processor units (PLC) to the HF-Series
Processor units is available in the CBx Command Protocol –Processor manual , which is
available at www.balluff.com.

BIS M-62_ MANUAL
12
1
1.3.1 Who Should Read This Manual?
This manual should be read by those who will be installing, configuring and operating the
Processor units. This may include the following people:
Hardware Installers
System Integrators
Project Managers
IT Personnel
System and Database Administrators
Software Application Engineers
Service and Maintenance Engineers
1.3.2 HEX Notation
Throughout this manual, numbers expressed in Hexadecimal notation are prefaced with “0x”.
For example, the number "10" in decimal is expressed as "0x0A" in hexadecimal.
1.4 MODELS AND ACCESSORIES
Balluff designs, manufactures and distributes a wide range of RFID equipment including
Processor units, network interface modules (Gateways and Hubs), RFID tags and the cables
needed to make it all work.
Listed here are the products and accessories relative to the HF-Series processor units. For a
complete list of products and accessories relative to the Subnet16™ Gateway see the
Gateway Processor manual.
To purchase any of the Balluff products listed below contact your Balluff distributor or visit
our Web site: http://www.balluff.com.
Name
Description
Order
Code
BIS M-62_ Processor units
BIS M-620-068-A01-00-S115
BIS M-62_ Processor units - RS232
BIS00ZJ
BIS M-620-068-A01-00-ST29
BIS M-62_ Processor units - RS232 w I/O
BIS00ZH
BIS M-620-067-A01-04-S92
BIS M-62_ Processor units - RS485 Subnet16™
BIS00ZL
BIS M-620-067-A01-04-ST30
BIS M-62_ Processor units - RS485 Subnet16™ w I/O
BIS00ZK
BIS M-626-069-A01-06-ST31
BIS M-62_ Processor units - Industrial Ethernet
BIS00ZC
BIS M-626-069-A01-06-ST32
BIS M-62_ Processor units - Industrial Ethernet w I/O
BIS00ZA
BIS M-623-071-A01-03-ST30
BIS M-62_ Processor units - DeviceNet
BIS00ZE
BIS M-622-070-A01-03-ST33
BIS M-62_ Processor units - Profibus
BIS00ZF
BIS M-628-075-A01-03-ST34
BIS M-62_ Processor units - Profinet
HF-Series Antennas
BIS M-370-000-A02
BIS M-37_ Antenna 7 x 50 cm
BIS00WN
BIS M-371-000-A01
BIS M-37_ Antenna 10 x 10 cm
BIS00WM
BIS M-372-000-A01
BIS M-37_ Antenna 20 x 20 cm
BIS00WL
BIS M-373-000-A01
BIS M-37_ Antenna 30 x 30 cm
BIS00WK
BIS M-500-PVC-07-A01-/02
BIS M-37_ Remote Antenna kit 7 m
BIS00WJ

OVERVIEW
13
1
Name
Description
Order
Code
Cables & Connectors
BCC M418-D279-BF-714-PS0825-020
RS232 Cable: M12, DB9-pin, PS wires
BCC0H0W
BCC M415-M415-3A-330-PS85N6-003
Cable: M12, 5-pin, Male/Female, ThinNet, 0.3 m
BCC0ERY
BCC M415-M415-3A-330-PS85N6-010
Cable: M12, 5-pin, Male/Female, ThinNet, 1 m
BCC0ERZ
BCC M415-M415-3A-330-PS85N6-020
Cable: M12, 5-pin, Male/Female, ThinNet, 2 m
BCC0ET0
BCC M415-M415-3A-330-PS85N6-050
Cable: M12, 5-pin, Male/Female, ThinNet, 5 m
BCC0ET1
BCC M415-M415-6A-330-PS85N6-002
Cable: M12, 5-pin, Male/Male, ThinNet, 0.2 m
(Gateway to Drop-T)
BCC0ET2
BCC M415-M415-6A-330-PS85N6-010
Cable: M12, 5-pin, Male/Male, ThinNet, 1 m
(Gateway to Drop-T)
BCC0ET3
BCC M415-M415-6A-330-PS85N6-020
Cable: M12, 5-pin, Male/Male, ThinNet 2 m
(Gateway to Drop-T)
BCC0ET4
BCC A315-A315-30-330-PS85N4-020
Cable: 7/8–16, 5-pin, Male/Female, ThickNet, 2 m
BCC095A
BCC A315-A315-30-330-PS85N4-050
Cable: 7/8–16, 5-pin, Male/Female, ThickNet, 5 m
BCC095F
BCC M415-0000-1A-030-PS85N6-020
Cable: M12, 5-pin, Female / Bare Wires, ThinNet, 2 m
BCC0ETA
BCC M415-0000-1A-030-PS85N6-050
Cable: M12, 5-pin, Female / Bare Wires, ThinNet, 5 m
BCC0ETC
BCC A315-0000-10-030-PS85N4-050
Cable: 7/8-16, 5-pin, Female / Bare Wires, 5M
BCC096Y
BCC A315-0000-10-030-PS85N6-050
Cable: M12, 5-pin, Male / Bare Wires, ThinNet, 2M
BCC08WT
BCC M414-E834-8G-672-ES64N8-050
Industrial Ethernet Cable: M12, RJ45 5 m
BCC0CT1
Subnet16™ Ts, Terminators,
Connectors
BDN T-DTE-AD-01
Drop-T Connector: 5-pin, 7/8-16 F / M12 F / 7/8-16 M
(ThickNet to ThinNet)
BCC07WZ
BDN T-DTN-DD-01
Drop-T Connector: M12, 5-pin, F/F/M (ThinNet to ThinNet)
BCC07WR
BCC M435-0000-1A-000-41X575-000
Field Mountable Connector: M12, 5-pin, Female, Straight
BCC06ZF
BCC A315-0000-2A-R04
Termination Resistor Plug: 7/8-16, 5-pin, Male, (ThickNet)
BCC0A09
BCC M415-0000-2A-R04
Termination Resistor Plug: M12, 5-pin, Male, (ThinNet)
BCC09MR
BCC M438-0000-1A-000-51X850-000
RS232 Connector: M12, 8-pin, Female
BCC0A03
BCC A315-0000-1A-R04
Plug: Termination Resistor, M12, 5-pin, Female (ThinNet)
BCC0A0A
BCC M415-0000-1A-R04
Plug: Termination Resistor, 7/8-16, 5-pin, Female
(ThickNet)
BCC0A08
BCC A335-0000-10-000-61X5A5-000
Field Mountable Connector: 7/8-16, 5-pin, Female, Straight
BCC070F
BDN T-DTE-AA-01
T Connector: 7/8-16/5P M/F/F (ThickNet to ThickNet)
BCC07WP
1.5 BALLUFF RFID TAGS
Balluff designs and manufactures several lines of RFID tags.
BIS M-13_ passive read/write RFID tags are especially suited for Balluff HF RFID Processor.
Tag Mounting Kits are also available.