BANDELIN SONOREX TECHNIK MB User manual

Example SONOREX TECHNIK MB 210.2 B
Example SONOREX TECHNIK MB 16.2
23626-002 GB/2021-10
valid for:
MB 16.2, MB 40.2, MB 75.2
MB 110.2, MB 180.2, MB 210.2
MB 110.2 B, MB 180.2 B, MB 210.2 B
Operating Manual
3 4 MB
MB Lifting Device with oscillation
Translation of Operating Manual

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Copyright & limitation of liability
This document may not be reproduced, whether in full or in part, without the prior approval of BANDELIN electronic GmbH & Co. KG,
hereinafter “BANDELIN”.
The German language original is the binding version of this document. Any differences in the translation are not binding and have
no legal effect. In case of any discrepancies between the translation and the original of this document, the original version will
take precedence.
BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to the intended
purpose.
The documentation has been prepared with great care. All liability is excluded for any direct or indirect losses resulting
from incomplete or erroneous information contained in this documentation, or in its presentation or usage.
Subject to technical alterations. Measurements are subject to manufacturing tolerances.
All illustrations are provided as examples and are not true to size. Decorative elements are not included in the scope of delivery.
© 2021
1 2 GmbH & Co. KG, Heinrichstraße 3 – 4, Germany, 12207 Berlin,
Tel.: [phone], Fax: [phone], [email protected]

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
General
The device and the accessories are to be used in accordance with the operating
manual and/or the product information.
The Manual forms part of the scope of delivery and is to be stored in the vicinity
of the device for later reference. This also applies if possession of the device is
transferred elsewhere.
Before the device is put into service, this manual must be read carefully and completely
to familiarise the user with all of the device functions.
Follow the warnings and safety instructions (chapter 1.5) at all times while using
the device.
The manufacturer will not assume any responsibility for the device's safety or
functionality in the event of improper handling or usage contrary to the intended
purpose. Unauthorised alterations/modifications will render both the warranty claim
and the CE conformity null and void.
If service is required, please contact the authorised dealer or the manufacturer.
Symbols used:
Symbol Meaning Explanation
Danger Identifies information which, if not observed, could pose a risk
to life and limb, especially as a result of electric shock.
Danger
Used to mark information that, if not observed, could
constitute a risk to life and limb, especially as a result of
crush hazards between the tank edge and basket.
Caution
Identifies information that must be observed and complied
with in order to prevent damage to the device or injury to
the user.
Important Identifies information that is important for execution.
Note Identifies explanatory information.
Instructions Used to mark instructions that must be followed in the given
sequence.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Table of Contents
1 Product description ......................................................................................................6
1.1 Mode of operation ........................................................................................................8
1.2 Intended purpose .........................................................................................................8
1.3 CE conformity ...............................................................................................................8
1.4 Technical data, general ................................................................................................9
1.5 Warnings and safety instructions ...............................................................................11
2 Preparation .................................................................................................................12
2.1 Scope of delivery ........................................................................................................12
2.2 Setup / assembly ........................................................................................................13
2.3 Putting into service .....................................................................................................13
3 Operation ...................................................................................................................14
3.1 Operating elements ....................................................................................................14
3.2 Touchscreen ...............................................................................................................14
3.3 Additional settings ......................................................................................................15
4 Use .............................................................................................................................16
4.1 Instructions for use .....................................................................................................16
4.2 General use ................................................................................................................17
5 Maintenance and cleaning .........................................................................................18
5.1 Cleaning and care ......................................................................................................18
5.2 Warehousing / storage ...............................................................................................18

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
6 Service and repair ......................................................................................................19
6.1 Service .......................................................................................................................19
6.2 Troubleshooting ..........................................................................................................19
6.3 Customer service .......................................................................................................20
6.3.1 Repairs and service ...................................................................................................21
6.3.2 Certificate of Decontamination ...................................................................................21
6.3.3 Replacing fuses ..........................................................................................................21
7 Accessories ................................................................................................................22
8 Taking the unit out of service ......................................................................................23
Appendix
Original operating instructions AC motors and revision
Original assembly and operating instructions for gear unit

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1 Product description
Lifting device, SONOREX TECHNIK MB …
The exact type specification and serial number are found on the type plate on the back
of the lifting device.
Product features, control box:
• Display (1)
• Control buttons (2)
• EMERGENCY STOP switch (3)
• Main switch, latching button (4)
Product features MB 16.2 - 75.2, MB 110.2 B - MB 210.2 B:
• Control box (1) with operating elements
• Support arms (2) with push buttons for two-handed operation
• Profile frame (3)
• Lifting carriage plate (4)
• Gear motor (5) with eccentric freewheel
• Protective blinds (6)
• Hood (7)
• Belt (8)
• MB 16.2-75.2: track rollers (9)
• Track rollers (10)
1234
7
9
10
1
3
4
6
5
8
2
SONOREX TECHNIK MB 40.2

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Product features MB 110.2 - MB 210.2:
• Control box (1) with operating elements
• Support arms (2) with push buttons for two-handed operation
• Profile frame (3)
• Lifting carriage plate (4)
• Gear motor (5) with eccentric freewheel
• Protective blinds (6)
• Hood (7)
• Belt (8)
• Bracket mount (9), for positioning ultrasonic bath
• Height-adjustable feet (10)
9
10
1
3
4
6
7
5
8
2
SONOREX TECHNIK MB 110.2

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1.1 Mode of operation
The electrically powered SONOREX TECHNIK MB lifting devices enable automated
basket movement in tanks belonging to the SONOREX TECHNIK RM/TM bath series.
The movement is provided by an electromechanically driven belt with an attached lifting
carriage. The basket containing objects to be cleaned is hung from its handles over
the support arms of the lifting carriage.
1.2 Intended purpose
The oscillating motion of the objects to be cleaned in the bath makes the ultrasonic
cleaning more effective and improves the rinsing offof corroded soiling.
Depending on the model size, the SONOREX TECHNIK RM/TM bath is positioned
either on the lifting device stand or on the floor, and is secured against sliding/rocking
with bracket mounts.
Existing SONOREX TECHNIK RM/TM ultrasonic baths can be equipped with a lifting
device without any retrofitting work. By using a special tank rack, the lifting device
can be moved on rollers between two or more tanks to the next tank and then locked
in position (provided as standard in the RM 16.2 to 75.2 module programme). For
the RM 110 to 210 and RM/TM 112 to 212 module programme, a stationary (MB ...)
and moveable lifting device (MB ...) are available. B).
The focus of use is on providing support to ultrasonic cleaning. Additional
processes such as rinsing are also possible and depend on the design of
the SONOREX TECHNIK RM/TM bath. Use of the lifting device without
a SONOREX TECHNIK RM/TM bath is not permitted.
The device is operated on the front side via push buttons in the support arms and on
the display. SONOREX TECHNIK lifting devices are designed as floor-standing units.
1.3 CE conformity
The lifting devices fulfil the CE marking criteria of the following European Directives:
- Electromagnetic Compatibility Directive
- Machinery Directive
- RoHS Directive
in their currently valid versions.
The declaration of conformity is enclosed with the delivery.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1.4 Technical data, general
Safety: 2006/42/EC,
EMC: EN 61000
- Material: Frame and lifting carriage: Aluminium
Support arms: Stainless steel
Control box: ABS plastic
- Load: max. 40 kg
- Oscillation:
• Frequency: 15/min
• Amplitude: 40 mm
- Mains supply: 400 V (± 10 %) 3N~ 50 Hz
- Mains cable: 5 m
- Fuses: 3 × slow-blow 2.5 A;
1 × slow-blow 1 A
- Degree of protection: IP 20 pursuant to DIN EN 60529
Ambient conditions
Overvoltage category: II
Degree of contamination: 1
Permissible relative humidity up to 31 °C: 80%
Permissible relative humidity up to 40 °C: 50%
Permissible ambient temperature: 5 to 40 °C
Altitude: up to 2000 m above sea level
No dewing.
For indoor operation only.
EMERGENCY
STOP
Protected against access by fingers
to hazardous parts; protected against
solid foreign bodies with a diameter
of 12 mm or larger
Not
protected

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
– Order Nos.:
• Lifting device with oscillation, movable for tank rack WG
SONOREX TECHNIK
series Type Order No.
RM 16.2 MB 16.2 8307
RM 40.2 MB 40.2 8308
RM 75.2 MB 75.2 8309
RM 110
MB 110.2 B 8327RM 112
TM 112
RM 180
MB 180.2 B 8328RM 182
TM 182
RM 210
MB 210.2 B 8329RM 212
TM 212
• Lifting device with oscillation, fixed for 1 bath
SONOREX TECHNIK
series Type Order No.
RM 16.2 - -
RM 40.2 - -
RM 75.2 - -
RM 110
MB 110.2 8317RM 112
TM 112
RM 180
MB 180.2 8318RM 182
TM 182
RM 210
MB 210.2 8319RM 212
TM 212

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1.5 Warnings and safety instructions
General
• In accordance with its intended use and this Operating Manual, the lifting device
must only be used together with a SONOREX TECHNIK RM/TM ultrasonic bath or
rinsing bath. Accordingly, all safety instructions found in the operating manual for
the SONOREX TECHNIK RM/TM ultrasonic bath in use, also apply.
• Furthermore, all safety instructions in the Operating Manual for the three-phase
motor and gearbox (appendix) also apply.
• Keep the device out of the reach of children and persons who have not been
instructed in its operation using this Operating Manual.
• Do not expose the device to corrosive materials.
• Keep the device and the stand clean and dry.
• The Operating Manual and its safety instructions must remain with the device and be
observed at all times.
• If the device changes ownership, the Operating Manual and safety instructions must
also be handed over.
Operation and transport
• Place the device upright on a dry and firm foundation. Pay attention to the ambient
conditions (chapter 1.4).
• Only plug the device into an outlet with an earthed socket.
• Do not operate the device unattended.
• Do not touch any moving parts during operation.
• There is a risk of being crushed between the tank edge and insert basket after
the lifting device (MB) is switched on.
• Remove/hang objects to be cleaned only with the device switched off.
Damages and defects
• Use only the connection materials supplied.
• Disconnect immediately from mains power in the event of a defect.
• In the event of a defect, the unit must be repaired by authorised and qualified
personnel or the manufacturer.
• Replace defective parts only with SONOREX original parts or parts of
the same quality!
• Replace a defective mains cable completely.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
2 Preparation
Carefully unpack the lifting device and accessories, and check that all parts are
present and have not been damaged in transit. Any identified damage or defects must
be communicated immediately and in writing to the transportation company and to
the supplier.
Before being put into service, the lifting device should be allowed to stand for 2 hours
at its installation site to allow it to adjust to ambient conditions.
2.1 Scope of delivery
Lifting devices are supplied fully assembled and with or
without a tank rack.
1 Lifting device, see delivery note
1 Operating manual
1 EC Declaration of conformity
Additional accessories as ordered – see delivery note

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
2.2 Setup / assembly
Fully remove transportation aids (pallets, transport safety devices).
The lifting device is delivered with the support arms in the lower position.
Set up the device in a dry room and level the device using
the height-adjustable feet.
Check the switch positions on the lifting device:
EMERGENCY STOP pulled.
Connect the lifting device to three-phase current 400 V 3N~ (± 10%) 50 Hz.
Turn on the main switch.
The touchscreen operation is initialised.
If the message “Phase fault” is displayed, a check must be performed by
authorised specialist personnel:
1) Are the phase voltages correctly connected to the socket?
If yes,
2) two phases must be replaced in
the three-phase plug of the lifting device.
To do this, use a slotted screwdriver to
turn the centre pins in the plug by 180°.
Place the tank(s) onto/into the tank rack
positions fixed with screws; insert drip plates
between the tanks if required.
2.3 Putting into service
Movable lifting devices must be moved manually between the SONOREX TECHNIK RM/
TM baths (cleaning or rinsing baths). They must snap into the stand, centred above
the respective bath.
Position the lifting device centrally above the SONOREX TECHNIK RM/TM bath.
Hang the basket onto the support arms of the lifting carriage.

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3 Operation
3.1 Operating elements
The device is operated from the front:
3.2 Touchscreen
The oscillation time is controlled/set using the control buttons on the display.
1 Touchscreen/display
2 Control buttons
3 EMERGENCY STOP switch
4 Mains switch, latching button
5 Button, two-hand switch for
lowering and raising
431 2
5
4567
8
1
2
3
1 Display of operating status
2 Duration
3 Oscillation (On / Off)
4 “Continuous operation” button
5 “Time setting” button (+)
6 “Time setting” button (-)
7 “Raising” button
8 “Settings” button

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Timed operation:
• Enter the target time in minutes with the control buttons
(+ and -).
- Press and hold the two-hand switch for 3 seconds.
- The rest of the process takes place automatically.
The time set in the display will count downwards.
- After the time has elapsed, the lifting carriage moves
upwards, back to the starting position.
- The same process is repeated by pressing the two-hand
switch once again.
• Pressing a two-hand switch button one time will abort
the time program.
– The lifting carriage moves upwards, back to
the starting position.
Continuous operation:
• Set by pressing the control key “Continuous operation”
- The operation can be terminated at any time by pressing
a button on the two-hand switch.
Note
• While switched off, the lifting device can remain connected to mains power.
It can be disconnected by pulling the mains plug.
3.3 Additional settings
By pressing the “Settings” button, it is possible to set another
language or to call up the operating hours display.
Settings currently possible: German, English, French
The oscillation can be switched on or offin the display.
• When oscillation is active, the lifting device moves downward
after the lowering, and then oscillates in the ultrasonic or
rinsing bath for the duration of the operating time.
• If the oscillation is switched off, the lifting device moves only
to the bottom position after the lowering, and moves up again
after the time has elapsed.

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4 Use
Lowering and lifting out the basket from the ultrasonic or rinsing bath, and oscillation of
the basket in the ultrasonic or rinsing bath.
4.1 Instructions for use
• If the machine will NOT be used for a long period of time,
press the EMERGENCY STOP button.
– Place the objects to be cleaned in the basket, also noting:
• Arrange parts evenly, do not stack them.
• Overloading the basket reduces the ultrasonic effect
(ultrasound will be absorbed).
• More heavily soiled sides should face downward.
• Open out parts with joints before placing in the basket.
• Fragile parts must not be touching each other.
• For technical reasons, the ultrasonic effect is weaker on the outlet side.
Do not place more heavily soiled objects in the basket over the outlet.
– Hang the basket over the support arms of the lifting device.
Important:
– In case of emergency, press the red EMERGENCY STOP button the lifting device
shuts off.
Release by turning the knob to the left. Oscillation stops despite the release of
the EMERGENCY STOP button (safety switch).
The lifting carriage can only be moved to the upper end position by actuating
the two-hand switch.
– Do not switch on movable lifting devices until they are properly engaged (locked
into place) on the tank rack.
– If the lifting carriage has been manually raised more than 5 cm, switch offand isolate
the lifting device from the mains power, and check whether the belt between drive
system and lifting carriage runs smoothly. The belt in the lifting carriage must be
positioned between the two guide bolts.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
4.2 General use
Step 1 : Positioning
Position the lifting device centrally above the SONOREX TECHNIK RM/TM bath.
The support arms and basket must always be centred above the ultrasonic or
rinsing bath.
Step 2 : Loading
Hang the basket, which may already be loaded with objects to be cleaned,
over the support arms of the lifting carriage.
Observe the maximum permissible loads for both the basket and lifting device.
Step 3 : Setting the oscillation time
Set the desired oscillation time directly on the touchscreen or using the control
buttons (see Operation).
Activate oscillation: Press and hold both buttons on the two-hand switch for
3 seconds. The lifting device automatically lowers the basket into the tank and
initiates the continuous raising and lowering of the basket in the liquid (oscillation).
This strengthens the cleaning/rinsing effect.
Step 4 : Ending the oscillation
After the set time has elapsed, or actuation of a button on the two-hand switch
ends the oscillation movement, the lifting carriage moves the basket into the upper
end position.
Remove the basket from the support arms and place it securely on a horizontal
surface.
Depending on the temperature set for the ultrasonic or rinsing bath, the basket
and parts may be hot!

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5 Maintenance and cleaning
Cleaning and maintenance should be performed regularly to maximise the service life
of the lifting device.
CAUTION!
Always disconnect the lifting device from the mains before performing cleaning/
maintenance.
Do not hose down and do not expose to splash water.
5.1 Cleaning and care
Cover and stand
• Do not use abrasive cleaners, only use commercially-available care products without
scouring agents.
• Wipe the housing only from the outside with a moist cloth; if needed, use a suitable
surface disinfectant, then allow to dry or rub dry.
Guide rails
• The vertical guide rails (hard chrome plated) must be cleaned and lightly greased
(using any non-acidic grease) at regular intervals
(about 4 weeks) to prolong their lifespan.
• The movable lifting devices (MB ... B) are also
equipped with horizontal guide rails (hard chrome
plated), which must also be oiled at regular intervals
using the grease nipples to prolong their lifespan.
Each stand is fitted with 4 grease nipples.
5.2 Warehousing / storage
During extended periods without use, the lifting device should be stored in a cool,
dry place.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
6 Service and repair
6.1 Service
The belt must be checked for wear depending on use, but at least every 6 months
or after 1,000 operating hours. To do so, turn offthe lifting device and disconnect
from mains power. Then temporarily remove the rear hood.
The belt guidance can be checked at the same time. For details, see chapter 4.1.
6.2 Troubleshooting
SONOREX TECHNIK lifting devices are robust pieces of equipment designed to offer
years of reliable service.
Nevertheless, the possibility of a malfunction due to a defective component can never
be ruled out entirely.
Caution !
Repairs may only be performed by authorised, qualified personnel!
Unauthorised repairs will void the warranty!
Error Possible cause Remedial action
Device cannot be
switched on.
– Has the EMERGENCY
STOP button been
pressed?
Turn and pull out the button.
- No power Check the power supply
– Loose connection? Check the plug connection.
– Mains fuse defective? Replace the main fuse.
Check and replace fuses
as necessary.
– Fuse in device
defective?
Replace the fuse.
Check and replace fuses in the control
box as necessary.
– Mains cable defective? Check cable for continuity or replace
if needed.
- Touchscreen defective? Check the activity of the power supply
and main controller. Check all plug
connections.
– Power cable to motor
defective?
Check power cable and replace
if needed.
– Motor defective? Replace motor.
After connection,
the Offbutton lights up
- One phase is missing or
the rotary field direction
of the socket is incorrect.
Check the voltage or reverse
the polarity of the rotary field direction
– to do so, see chapter 2.2.

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Error Possible cause Remedial action
Basket with objects to be
cleaned moves too far up
or down
– Belt worn out or
defective?
Replace the belt.
– Eccentric freewheel
defective?
Replace eccentric freewheel and belt.
Basket with objects to be
cleaned moves erratically
(jerky movements)
– Belt loose/caught up? Replace the belt.
– Eccentric freewheel
defective?
Replace eccentric freewheel and belt.
– Protective blind
defective?
Replace protective blind.
Basket with objects to be
cleaned does not move
or produces a lot of noise
when moving
– Basket is overloaded? The lifting device can move
a maximum load of 40 kg.
When moving
horizontally, the lifting
device does not pause
over the tank, or only
with difficulty
– Movable MB no longer
locks into place (audibly)
above the oscillating
tanks?
Replace pressure fitting.
- Track roller(s) worn out? Replace track roller.
- INA track roller
(MB 110.2 B-210.2 B)
worn?
Replace INA track roller.
Error messages on the touchscreen/display
Error Possible cause Remedial action
- The EMERGENCY
STOP switch was
pressed during lowering.
By simultaneously pressing the two
buttons on the two-hand switch,
the lifting device moves up and
initialises again.
- One phase is missing
or the phase rotary field
is incorrect.
Check the power supply. Check the
rotary field in accordance
with chapter 2.2.
- The bottom limit switch
does not work.
Inspect the bottom limit switch.
6.3 Customer service
If service is required, please contact your specialist dealer or BANDELIN electronic to
order spare parts or before sending in defective devices.