BANDELIN SONOREX TECHNIK TG Series User manual

valid for:
TG 50 /Z to TG 500 /Z
Instructions for Use
23536 GB/2017-03
3 4
HF generators
for operation of ultrasound transducers
TG ... TG ... Z

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Copyright & limit of liability
This document may not be reproduced, either in full or in extracts, without prior approval of BANDELIN electronic GmbH & Co.
KG, hereinafter referred to as BANDELIN.
The German-language original is the binding version of this document. Any differences in the translation are not binding and have
no legal effect. In case of any discrepancies between the translation and the original of this document, the original version will
take precedence.
BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to the intended pur-
pose.
The documentation has been prepared with great care. Liability for indirect or direct damages arising because of incomplete or
erroneous information in this documentation, as well as in its delivery and usage, is excluded.
© 2017
1 2 GmbH & Co. KG, Heinrichstraße 3 – 4, Germany, 12207 Berlin,
Tel.: [phone] - 0, Fax: [phone], [email protected]

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
General
The equipment, the accessories and the preparations are to be used in accordance
with the operating instructions and/or the product information.
The instructions are part of the scope of delivery and are to be stored in the vicinity
of the device for later reference. This also applies if possession of the device is
transferred elsewhere.
Before the device is put into operation, these instructions are to be read carefully and
completely in order for the user to become familiarised with all functions.
The warnings and safety precautions (section 1.5) are always to be followed during
use.
The manufacturer will not assume any responsibility for the device's safety or functional
ability in the event of improper handling or usage contrary to the intended purpose. In
the event of unauthorised alterations/modifications, both the warranty claim and the !
conformity will expire.
If Service is required, please contact the specialist dealer in charge or the
manufacturer.
Symbols used:
Symbol Significance Explanation
Danger Identifies information that could signify a risk to life and limb,
especially through electric shock, if not observed.
Caution
Identifies information that is to be observed and adhered to
without fail in order to prevent damage to the device or the
user.
Important Identifies information that is important for execution.
Note Identifies information provided for explanatory purposes.
Wear ear protectors For health reasons, remaining for long periods of time in the
vicinity of the device without hearing protection is prohibited.
Operating sequence
instructions
Identifies instructions that must be followed in the described
sequence.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Table of Contents
1 Product description ......................................................................................................6
1.1 Mode of operation ........................................................................................................7
1.2 Purpose ........................................................................................................................7
1.3 CE conformity ...............................................................................................................7
1.4 Technical data ..............................................................................................................8
1.5 Warnings and safety precautions ...............................................................................10
2 Preparation .................................................................................................................12
2.1 Scope of delivery ........................................................................................................12
2.2 Installation / connection ..............................................................................................12
2.2.1 HF connection for ultrasonic transducer ....................................................................12
2.3 Start-up ......................................................................................................................13
3 Operation ...................................................................................................................13
3.1 Mains plug (TG ...) .....................................................................................................13
3.2 Timer (TG ... Z) ...........................................................................................................13
3.3 Miscellaneous functions - not applicable - ...................................................................13
4 Use .............................................................................................................................14
4.1 Instructions for use .....................................................................................................14
4.2 General application ....................................................................................................15
4.3 Further information - not applicable - ..........................................................................15
5 Maintenance and cleaning .........................................................................................16
5.1 Cleaning and care ......................................................................................................16
5.2 Positioning / Storage ..................................................................................................16

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6 Maintenance and repair .............................................................................................17
6.1 Maintenance.................................................................................................................17
6.2 Functional checks - not applicable - ............................................................................17
6.3 Error analysis .............................................................................................................17
6.4 Customer service .......................................................................................................18
6.4.1 Repairs and service ...................................................................................................18
6.4.2 Decontamination certificate ........................................................................................18
7 Accessories ................................................................................................................19
7.1 Required accessories - not applicable - .............................................................................. 19
7.2 Chemical preparations - Recommendations ..............................................................19
8 Consumable materials - not applicable - .....................................................................19
9 Taking the unit out of service ......................................................................................19
10 Key words - not applicable -.................................................................................................. 19
Informative appendices
A Decontamination - sample copy

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1 Product description
HF generator of type SONOREX TECHNIK TG ... or TG ... Z
The exact type specification and serial number are found on the type plate, on the
underside of the generator.
Product features:
• HF generator in a low-maintenance, robust aluminium housing (1)
• Depending on the model, with or without time switch (2)
• The HF connection (3) and the cooling device mains plug socket (4) are on the rear
SONOREX TECHNIK TG ... /Z - Rear
34
SONOREX TECHNIK TG 50 SONOREX TECHNIK TG 100 Z
12

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1.1 Mode of operation
The HF generator transforms the energy drawn from the mains (mains frequency 50 or
60 Hz) into high-frequency energy with a frequency of 25, 35 or 40 kHz. Thanks to the
transducers that are connected to the HF generator, the high-frequency energy of the
HF generator is converted into ultrasound and thus into mechanical energy.
1.2 Purpose
SONOREX TECHNIK HF generators produce low-frequency ultrasound, and are
intended for the sonication of aqueous fluids through connected transducers (e.g. fixed
to customers' tanks, etc.).
SONOREX TECHNIK HF generators are operated from the front.
Operation is generally conducted on a table.
1.3 CE conformity
The units fulfil the CE marking criteria in the following European Directives:
- "Low-Voltage Directive"
- "Electromagnetic Compatibility" Directive
in their currently valid versions.
A declaration of conformity can be requested from the manufacturer by providing the
serial number.

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1.4 Technical data
HF generators are interference-free and marked with a !.
Adherence to limit values pursuant to:
EN 61 010-1... and EN 61326-1.
HF generator without time switch:
TG 50 TG 100 TG 200 TG 300 TG 500
Current consumption 0.3 A 0.5 A 0.9 A 1.4 A 2.2 A
Ultrasonic peak power* 200 W 400 W 800 W 1200 W 2000 W
Rated ultrasonic output 50 Weff 100 W eff 200 W eff 300 W eff 500 W eff
Operating voltage 230 V~ (± 10%) 50/60 Hz (115 V~ (± 10%) 50/60 Hz on request),
Main cable length 2 m
Ultrasonic frequency 40 kHz
Mains fuse T 1 A F 2 A F 4 A F 4 A F 4 A
Exterior dimensions
(LxWxH) 235 × 160 × 100 mm 360 × 310 × 142 mm
Weight 1.2 kg 1.3 kg 3.0 kg 3.4 kg 3.7 kg
HF generator with integrated time switch:
TG 50 Z TG 100 Z TG 200 Z TG 300 Z TG 500 Z
Current consumption 0.3 A 0.5 A 0.9 A 1.4 A 2.2 A
Ultrasonic peak power* 200 W 400 W 800 W 1200 W 2000 W
Rated ultrasonic output 50 Weff 100 W eff 200 W eff 300 W eff 500 W eff
Operating voltage 230 V~ (± 10%) 50/60 Hz (115 V~ (± 10%) 50/60 Hz on request),
Main cable length 2 m
Ultrasonic frequency 40 kHz
Mains fuse T 1 A F 2 A F 4 A F 4 A F 4 A
Exterior dimensions
(LxWxH) 235 × 160 × 100 mm 360 × 310 × 142 mm
Weight 1.3 kg 1.4 kg 3.1 kg 3.5 kg 3.8 kg
* In order to improve the effect, the ultrasound is modulated, resulting in the HF power value being increased 4-fold as peak ultrasonic power.
Note:
The technical data for generators TG 50/Z to TG 500/Z may differ, depending on the
system type, the number of transducers and the assembled object.
In these cases, the generator is given the designation TG ... "S".

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Environmental conditions pursuant to EN 61 010-1
Overvoltage category: II
Degree of contamination: 2
Permitted ambient temperature: 5 to 45 °C
Permissible relative humidity up to 31 °C : 80%
Permissible relative humidity up to 40 °C: 50%
Condensation not allowed.
Degree of protection: IP 20 pursuant to DIN EN 60529
Protected against access by fingers
to hazardous parts; protected
against solid foreign bodies with a
diameter of 12 mm or larger
Not protected
against ingress of
water

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1.5 Warnings and safety precautions
General
• Use the generator, the accessories and the cleaning agents in accordance with the
operating instructions and the product information.
• Keep the generator and cleaning agents out of the reach of children and also of
persons who have not been instructed in their operation by reference to these
instructions.
• In the case of incorrect use, the manufacturer assumes no responsibility for
the product's safety or functional ability. In the case of unauthorised alterations/
modifications, the !conformity will also become invalid.
• The generator may only be operated by specialist personnel.
• The generators must be protected so that no liquids seep in!
• Do not expose the generator to corroding influences.
• Keep the generator's surface and controls clean and dry!
• The generator may not be positioned in wet rooms. To protect it from moisture
(splash water, steam, oil, oil mist, etc.), the generator must be set up a suitable
distance away from the cleaning tank and other machines.
• If the unit is passed on to others, the operating instructions with the safety
instructions must also be handed over.
Operation and transport
• Position the generator in a dust-free room (take the Environmental Conditions in
chapter 1.4 into consideration).
• Place the generator on a dry, firm surface.
• In order to avoid overheating, do not install the generator in an enclosed housing.
The air supply to the underside/sides of the generator must not be impeded.
• On the mains side, the generators must only be connected to grounded mains
operating voltages with protective systems. Here, the intended supply voltage for the
generator must be observed.
• Only turn on the HF generator if the ultrasonic oscillating tank is connected (HF
cable) – never run the HF generator without a load.
• Cavitation noises are emitted during ultrasonic cleaning.
When working continuously within a radius of 5 m from the cleaning tanks or
oscillating systems, wear ear protection for protection against injuries to health!

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Damage and defects
• Use only the connection material supplied.
• Defective parts must only be replaced with SONOREX original parts or parts of the
same quality!
• In the case of defects, only authorised skilled personnel or the manufacturer may
repair the generator.

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2 Preparation
Carefully unpack the generator and accessories and inspect them for completeness
or possible transportation damage. If any damage or defects are found, these must be
immediately notified in writing to the transportation company and to the supplier.
Before operation, the generator should be allowed to stand for 2 hours at its operating
location so that it can adjust to the ambient conditions.
2.1 Scope of delivery
1 HF-Generator, see delivery note
1 Mains cable (NL 7)
1 manual
Additional accessories according to order – see delivery note
2.2 Installation / connection
• Place the generator on a firm, level and dry surface. In doing so,
- the maximum weight, depending on the housing size and number of power
modules, may be up to 4 kg.
- do not obstruct the air supply below and next to the generator (10 cm distance).
- guard against moisture and wetness - risk of electric shock.
• Install the generator in a dust-free and dry room.
• Installation in an enclosed structure is not permitted
2.2.1 HF connection for ultrasonic transducer
The HF connection from the transducer is inserted in the HF connection socket and
must be secured with the HF cable screw cap.
Note:
HF generators are adjusted/programmed for a specific load and coded via their
connection. It must be ensured at all times that only the transducer supplied is
connected. See also the type plate.
,

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2.3 Start-up
In the case of devices with a time switch, check that this is set to "0".
Connect the cables (connect HF cable and main cable on the rear of the generator).
3 Operation
3.1 Mains plug (TG ...)
In order to switch on, insert the mains plug in the earthed socket.
To switch off, remove the mains plug from the earthed socket.
3.2 Timer (TG ... Z)
The generator is operated with the turning knob (time switch).
Timed operation:
• Turn knob to the right Time range 1 - 15 mins
- Once the time has elapsed, the time switch automatically
turns off.
• By turning the knob back, the operating time will be shortened
or the generator will be turned off.
Continuous operation:
• Turn knob to the left setting ∞
- The generator does not turn off automatically;
to switch it off turn the knob to the right, back to "0"
Notes:
- When turned off, the generator may remain connected to the mains.
It can be disconnected from the mains by pulling the mains plug out.
• The turning knob will be barely felt to engage if mains voltage is not present, e.g. if
the mains plug is disconnected or the fuse is blown.
The time switch will only work under mains voltage.
3.3 Miscellaneous functions - not applicable -

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4 Use
4.1 Instructions for use
• Prior to switching on, it must be ensured that connected ultrasonic transducers or
assembled units are completely covered/filled with liquid.
• During use in tanks or similar containers, the specified filling level must be observed.
• Tanks:
After refilling or longer idle periods, the liquid should be degassed, i.e. sonicated for
approx. 15 mins without basket or instruments to be cleaned.
• Any instruments to be cleaned should be immersed in the cleaning tank using the
basket or holder.
• Operation in air is not permitted.

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4.2 General application
Step 1: Test cable connections
Verify that all connecting cables and couplings are correctly connected.
Step 2: Prepare for sonication
To do so, see the corresponding Instructions for Use for assemblies, ultrasonic
transducer systems, etc.
Prepare the sonicating medium and check that the fill level is correct.
Step 3: Start ultrasound operation
TG ...
Insert mains plug
TG ... Z
Set timer to required time.
Step 4: Stop ultrasound operation
TG ...
Pull out the mains plug
TG ... Z
Set time switch to "0" again.
4.3 Further information - not applicable -

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5 Maintenance and cleaning
To achieve an optimum lifespan for the SONOREX TECHNIK HF generator, cleaning
and maintenance are to be conducted regularly.
CAUTION!
Disconnect the generator from the mains before each cleaning / maintenance.
Do not rinse or immerse the generators in water and do not expose them to splash
water.
The guarantee will not apply to damages caused by the use of unsuitable disinfecting
agents or detergents.
5.1 Cleaning and care
Cooling of the generator
• The generator must be cleaned regularly. Every 6 months, dust should be removed
from the air slot on the housing. To do so, disconnect the generator from the power
supply and clean it with compressed air.
Housing:
• Do not use any abrasive cleaners, only commercial care products without abrasive
additives.
• The housing is to be wiped off only from the outside with a moist cloth; afterwards,
allow to dry alone or wipe dry.
5.2 Positioning / Storage
During extended periods without use, the generator should be stored in a cool, dry
place.

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6 Maintenance and repair
6.1 Maintenance
SONOREX TECHNIK HF generators require no maintenance.
6.2 Functional checks - not applicable -
6.3 Error analysis
SONOREX HF generators are robustly constructed and designed for a high level of
reliability.
Nevertheless, the possibility of a malfunction due to a defective component can never
be fully discounted.
The generator is high-performance and operationally reliable. However, if operating
faults do occur, please heed the following information.
Caution !
Repairs must only be performed by authorised, qualified personnel!
Unauthorised handling will void the warranty!

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6.4 Customer service
If Service is required, please contact your specialist dealer or Bandelin electronic
before sending in defective devices.
6.4.1 Repairs and service
Manufacturer:
BANDELIN electronic GmbH & Co. KG
Heinrichstrasse 3-4
12207 Berlin
Repair service: E-mail:
Tel.: +49-(0)-30 – 768 80 – 13 [email protected]
Fax: +49-(0)-30 – 76 88 02 00 13
In the case of returns, the general terms and conditions for delivery and payment of
BANDELIN electronic GmbH & Co. KG apply.
In addition, the HF generator must be cleaned and decontaminated (if necessary), see
the following chapter.
6.4.2 Decontamination certificate
If the HF generator is sent back to the manufacturer for repairs (with accessories,
as the case may be), the form "Certificate of decontamination" is to be filled out and
affixed to the packaging on the outside, in a visible spot.
If this form has not been filled out, we reserve the right to refuse receipt of the package
in order to protect our employees.
The form can be downloaded from the Internet as a PDF file:
www.bandelin.com - Service - Downloads ...
A sample copy can be found in the appendix.

7 Accessories
The proper accessories facilitate use of the ultrasound and also protect the oscillating
tank and objects to be treated.
Additional information may be obtained from our supplier, our sales representatives or
from our website.
No-obligation telephone consultation: Website:
+49-(0)-30 – 768 80 – 0 www.bandelin.com
7.1 Required accessories - not applicable -
7.2 Chemical preparations - Recommendations
Special preparations that are suitable for use with ultrasound, i.e. cavitation-conducive,
biodegradable, easily disposable, gentle to the material and long-lasting, are required
for use with ultrasound.
BANDELIN recommends the TICKOPUR or STAMMOPUR concentrates by DR. H.
STAMM GmbH, which have been especially developed for ultrasound use and which
utilise the ultrasound optimally.
Additional information may be obtained from our supplier, our sales representatives, or
from our website.
No-obligation telephone consultation: Website:
+49-(0)-30 – 768 80 – 280 www.dr-stamm.de
8 Consumable materials - not applicable -
9 Taking the unit out of service
If the ultrasonic generator no longer works, it must be disposed of
appropriately. Some electrical components are considered to be toxic waste.
10 Key words - not applicable -
BANDELIN electronic GmbH & Co. KG
Heinrichstraße 3 – 4
12207 Berlin
Germany
www.bandelin.com
[email protected]
[phone]
[phone]
Certified in accor-
dance with
EN ISO 9001:2008
EN ISO 13485:2012

A Decontamination - sample copy
This "Certificate of Decontamination" is intended to protect the occupational health and
safety of our employees pursuant to the German Protection against Infection Act and trade
association accident prevention regulations.
Please understand that we can only initiate work operations when this Certificate is
submitted.
Before sending the unit back to us for inspection/repair, the unit and accessories must
be cleaned pursuant to current laws and regulations and, if necessary, must also be
disinfected with a surface disinfection agent listed by the VAH.
Device type:
Serial number:
Accessories:
Device / accessories ...
are not contaminated: 
were cleaned before shipping? 
are free from toxic matter? 
have been decontaminated and/or disinfected and no longer pose a health
risk?

With what type of toxic materials did the device / accessories come into contact?
Corrosive Biologically hazardous (e.g. microorganisms) 
Toxic Radioactive 
None 
Certificate of decontamination
! ! ! CAUTION!
This form must be visibly affixed to the outside of the package!