Cascade K Series User manual

SER MANUAL
U
用户手册
K系列调距叉
K-Series Fork Positioners
官 方 微 信 号 天 猫 旗 舰 店
服 务 热 线
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目录 ONTENTS
C
介绍 INTRODUCTION 1
操作 OPERATION 2
对叉车的要求 TRUCK REQUIIREMENTS 7
液压供油系统 HYDRAULIC SUPPLY 9
安装 INSTALLATION 10
定期维护保养 PERIODIC MAINTENANCE 21
备件 PARTS 24
质量保证政策 WARRANTY 26

介绍 NTRODUCTION
I
这本用户手册适用于卡斯卡特K系列调距叉，包括操作指南，安装说
明，定期维护保养和零件明细等内容。所有参数均同时以英制和公
制作为标注。
重要提示：
重要提示：
K系列调距叉采用公制设计，管路连接是可能视需要采用
过渡转换接头。
特殊定义
特殊定义
本手册含有一些特色的提示，操作前务必仔细阅读所有的“警告”和“
注意”。“重要提示”和“备注”则作为具有特定意义或简化工作的信息提
供。
警告：
警告：
叉车/属具的综合承载能力有叉车制造商决定，可能比属具铭牌所标注的数值来得低。
警告：
警告：
非得到许可的专业人员不得操作属具。
警告：
警告：
所示内容必须切实牢记，以免造成人身伤害。
WARNING:Rated capacity of the truck/attachment Combination is a responsibility of the original truck Manufacturer and
may be less than shown on the attachment Nameplate. Consult the truck nameplate.
WARNING:Do not operate the attachment unless you are a trained and authorized lift truck driver.
WARNING:A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A
WARNING is always inside a ruled box.
注意：此类标识的内容必须遵守，以免造成设备损坏。
重要提示： 这种提示包含特定信息。
备注：这种标识所含信息使工作简化。
CAUTION:A statement preceded by CAUTION is information that should
be acted upon to prevent machine damage.
IMPORTANT-A statement preceded by IMPORTANT is information that
possesses special significance.
NOTE: A statement preceded by NOTE is information that is handy to
know and may make the job easier.
This User Manual is for Cascade K-Series Fork
Positioner/Sideshifter. It contains an Operation Guide, Instal-
lation Instructions, Periodic Maintenance and Parts Manual.
All specifications are shown in Imperial and (Metric) units
where applicable.
IMPORTANT:K-Series Fork Positioner/Sideshifter is metric.
Supply fittings adapted as required for application.
Special Definitions
The statements shown appear throughout this Manual where
special emphasis is required. Read all WARNINGS and
CAUTIONS before proceeding with any work. Statements
labled IMPORTANT and NOTE are provided as additional
information of special significance or to make the job eaiser.
- 1 -

操作 PERATION
O
这个章节包含了卡斯卡特K系列调距叉操作指南。旨在帮助
避免操作中损伤属具及货物。
这些信息旨在使操作者更容易掌握如何高效安全地使用和操
作调距叉。在操作前请仔细阅读本手册，掌握所有的操作步
骤及安全规则，不详之处请向您的上级请教。
安全第一！
安全第一！
大多数的事故都起因于操作或判断失误，请格外
留心维护保养状况差和工况恶劣的属具并及时加以解决。
This section contains operating instructions for Cascade
K-Series Fork Positioner/Sideshifter. It will help you avoid
common errors which often cause damage to the equipment
or product being handled.
This information is intended to simplify operator understand-
ing about effective and safe Fork Positioner/Sideshifter use
and operation. Read this information thoroughly before
operating the Attachment. Be sure you know and under-
stand all operating procedures and safety precautions. If
you have any questions or don’t understand a procedure,
ask your supervisor.
Emphasize Safety! Most accidents are caused by operator
carelessness or misjudgement. You must watch for poorly
maintained equipment and hazardous situations and correct
them.
侧移器框架
Sideshifter
上钩
Upper Hooks
下钩
Lower Hooks
油缸
Cylinder
货叉
Forks
挡货架
Backrest
- 2 -

操作 PERATION
O
PP
禁止载人行驶
No riders
禁止伸手穿越门架
No reaching through mast
关闭发动机，制动，降下货叉
Motor off, park, lower load
空载行驶
Traveling empty
提升
Raise
10厘米
10 cm 空载时
No load
负载时
with load
上下坡
Ramps
在装载时前后倾
Tilt when
traveling loaded
禁止货叉下站人
No standing under load
- 3 -

操作 PERATION
O
P
禁止坡上停车
No parking on ramp
禁止坡上转弯
No turning on ramp
注意行驶空间
Watch clearances
交通标志
TRAFFIC
工作人员
Workers
停止
Stop
观察 Observe
湿地板
Wet floor
STOP
凸起
Bumps
凹坑
Dips
双向行驶时必须慢行
Slow for two-way traffic
十字路口处鸣笛，慢行
Sound horn, slow at
intersection
转弯时必须鸣笛，慢行
Sound horn, slow at
corner
- 4 -

操作 PERATION
O
WEIGHT
货物举高时应限速侧移
Limit sideshift operation with
raised load.
货物举高时应限速行驶
Limit truck movement with
raised load.
货物重量不能超过叉车/属具组合承载能力
Load weight must not exceed combined Truck/at-
tachment capacity(see truck namaplate)
左右货叉总承载能力必须大于货物重量
Total fork capacity(LH+RH fork) must be greater
than load weight. Check capacity stamp on forks.
小心：不能用单个货叉挑货物
CAUTION:Do not put side loads
on forks
举升货物后再侧移
Raise load prior to sideshifting
调距叉/侧移器操作
调距叉/侧移器操作
Fork Positioner/Sideshifter Operation
行驶前将货物居中
Center load prior to
traveling
货物顶部不能超过挡货架上端
Top of load should not extend
above backrests.
- 5 -

操作 PERATION
O
下降
Hoist Down
前倾
Tilt Forward
上升
Hoist Up
后倾
Tilt Back
B
D
C
CD
A
AB
BA
B
A
多路阀功能
多路阀功能
AUXILIARY VALVE FUNCTIONS
GA0005.eps
FP9606.eps
FP9606.eps
AC
BD
侧移/调距动作时
A 左侧移
B 右侧移
C 张开货叉
D 并拢货叉
SIDESHIFTING/FORK
POSITIONING
A Sideshift Left
B Sideshift Right
C Open/Spread Forks
D Close forks
调距动作时带电磁阀
A 左侧移
A 张开货叉（按手柄按钮）
B 右侧移
B 并拢货叉（按手柄按钮）
SIDESHIFTING/FORK POSITIONING
WITH SOLENOID VALVE
A Sideshift Left
A Spread Forks(press knob button)
B Sideshift Right
B Close forks(press knob button)
- 6 -

对叉车的要求 RUCK REQUIREMENTS
T
GA0028.eps
GA0131.eps
A
叉车供油压力设置 Truck Relief Setting
推荐压力值：105bar(2200psi)
最大值：240bar(3500psi)
叉车流量 Truck Flow Volume
最小Min.① 最大Max.②
最小 Minimum 最大 Maximum
推荐Rec.
55K,65K,
X55K,X65K
4LPM
(1GPM)
12LPM
(3GPM)
7.5LPM
(2GPM)
100K 4LPM
(1GPM)
20LPM
(5GPM)
16LPM
(4GPM)
①卡斯卡特K系列侧移式调距叉
兼容SAE 10W油基液压油（符合
Mil.规格）。MIL-0-5606或
MIL-0-2104B标准）。不推荐合
成或水基液压油。若需要采用阻
燃型液压油则必须采用特殊密封
件。详情请联系卡斯卡特。
②若流量低于推荐值，会造成调
距速度缓慢。
③若流量超过最大值，会造成过
热，降低系统性能同时缩短液压
系统寿命。
①Cascade K-Series Fork Positioner/Sideshifters
are compatible with SAE 10W petroleum base
hydraulic fluid meeting Mil. Spec. MIL-0-5606 or
MIL-0-2104B. Use of synthetic or aqueous base
hydraulic fluid is not recommended. If fire resistant
hydraulic fluid is required,special seals must be
used.Contact Cascade.
②Flow less than recommended will result in slow
fork positioning speed.
③Flow greater than maximum can result in exces-
sive heating, reducing system performance and
shortening hydraulic system life.
货叉架安装等级尺寸（
货叉架安装等级尺寸（A）
Carriage Mount Dimension(A) ITA(ISO)
Class II
Class III
380.0(14.94 in.)
474.5(18.68 in.)
381.0(15.00 in.)
476.5(18.74 in.)
货叉架-
货叉架-
清理和检查货叉架，确保横梁是
平行的而且端部是平直的。将所有焊接突
出部位打磨光滑以免影响侧移器的下滑块
。修补所有破损的凹坑。
Carriage-Clean and inspect carriage
bars.Assure that bars are parallel and that
ends are flush. Grind smooth any protrud-
ing welds that may affect Sideshifter lower
bearing. Repair any damaged notches.
- 7 -

对叉车的要求 RUCK REQUIREMENTS
T
前倾
Tilt Forward
左侧移
Sideshift
Left
张开货叉
Spread Forks
并拢货叉
Close Forks
右侧移
Sideshift Right
上升
Hoist Up后倾
Tilt Back
多路阀功能
多路阀功能
确保符合ITA(ISO)标准
Auxiliary Valve Functions
Check for compliance with ITA(ISO) standards
GA0082.eps
下降
Hoist Down
- 8 -

液压供油系统 YDRAULIC SUPPLY
H
A
调距功能：采用最小内径是4mm规格的3号软管/4号接头。
侧移功能：采用最小内径是5mm规格的4号软管/6号接头。
参阅卡斯卡特软管和带电缆卷管器的选择指南（编号为212199），
为门架和叉车选择正确的卷管器。
Fork Positioning function: No. 3 hose/No. 4 fitting with 5/32-in-
(4mm) minimumn I.D.
Sideshifting function:No.4 hose/No. 6 fittings with 3/16-in.(5mm)
minimum I.D.
Refer to Cascade Hose & Cable Reel Selection Guide. Part No.
212199 to select the correct hose reel for the mast and truck.
货叉调距/侧移动作供油
A 门架双内系同步油路
采用电磁阀
A 门架单内系同步油路，配上RF无线射频液压控制装置
Fork Positioning/Sideshifting
A Mast Double Internal Reeving Solenoid Adaption
A Mast Single Internal Reeving with RF Hydraulic Control
- 9 -

安装 NSTALLATION
I
FP0700.eps
FP0724.eps
12
背面（驾驶员位置）视图
Back(Driver’s) View
属具向上提升
属具向上提升
Attach overhead hoist
拆卸下钩上的紧固螺栓
拆卸下钩上的紧固螺栓
Remove bolt-on lower hooks
侧移框架上的提升环
Lifting eye on Sideshifting
frame
警告：
警告：
确保起吊设备的额定承载能力不低于
450 kg(1000 lbs).
WARNING:Make sure overhead hoist has a
rated capacity of at least 1000 lbs(450kg).
- 10 -

安装 NSTALLATION
I
3将调距叉挂装到叉车货叉架上
将调距叉挂装到叉车货叉架上
Mount unit on truck carriage
叉车货叉架上横梁
Truck upper Carriage Bar
使侧移器的定位销能够卡到中心
位置的凹槽里
Engage locator tab on sideshifter
with ceter notch
ITA二级--15-17mm ITA Class II-60-66 in(15-17mm)
ITA三级--18-20mm ITA Class III-72-78 in(18-20mm)
ITA二级--8-9mm ITA Class II-32-36 in(8-9mm)
ITA三级--10-11mm ITA Class III-39-43 in(10-11mm)
FP0794.eps
- 11 -

安装 NSTALLATION
I
4叉车货叉架下横梁
Truck Lower Carriage Bar
最小间隙0.8mm(1/32 in.)
Minimum Clearance 1/32
in.(0.8mm) 用165Nm(120 ft.-lbs.)力矩锁紧螺栓
Tighten bolts to 120 ft.-lbs.(165Nm)
侧移器
Sideshifter
FP1214.eps
5
安装紧固式螺栓的下钩
安装紧固式螺栓的下钩
Install bolt-on lower hooks 冲洗油管
冲洗油管
Flush supply hoses
A 将油管末端相连，采用图示的接头连接
B 操作多路阀30分钟
C 卸下连接的接头
A Connect supply hoses to supply terminals
and connect together using a union fitting as
shown.
B Operate auxiliary valve for 30 sec.
C Remove union fitting.
FP0726.eps
- 12 -

安装 NSTALLATION
I
左侧移
Sideshift Left
张开货叉
Spread Forks
并拢货叉
Close Forks
右侧移
Sideshift Right
6安装油管
安装油管
Install hoses
FP0701.eps
注意：
注意：
在侧移的过程中允许每个位置有100mm（4 in.）的位移
量（建议把油管）卷起来放置。
CAUTION:Allow for 4 inches movement in each direction, for
sideshifting(’rolling’ hose arrangement recommended).
- 13 -

安装 NSTALLATION
I背面（驾驶员位置）视图
Back(Driver’s) View
货叉架内调位轴承座
Fork Carrier Inner Retainer A
B
C
7安装货叉
安装货叉
（55K&65K）
A 拆卸下螺栓和货叉架内调位承座部分；
B 使用一个托盘或阻隔物以便在安装货叉时保留一定间距；
C 重新安装货叉架内调位承座部分，用35Nm的力矩锁紧。
注意：
注意：
参照以下的说明对各种
不同宽度的内调位轴承座进行
位置调整。
NOTE:See illustration below
to position inner retainers for
various fork widths.
加宽型内承座(6052301)
Wide Inner Retainer
加宽型内承座带隔板型(6052316)
Wide Inner Retainer w/Spacer Bar(6052316)
货叉架结构
Fork Carrier Configuration
旋转内承座
Rotate Inner
Retainer 180
Degrees
主视图
Front Views
外承座
Outer Retainer
FP0694.eps
5 in. 4 in. 3 in.
Outside
Install Forks(55K&65K)
A Remove capscrew and fork carrier inner retainer sections
B Install forks using a pallet or blocks. Keep feet clear of forks
C Reinstall fork carrier inner retainer sections and tighten
capscrews to 25 ft.-lbs.(35Nm).
4 in. 3 in.
122 mm 货叉
122 mm Forks
100 mm 货叉
100 mm Forks
80 mm 货叉
80 mm Forks
外部
窄型内承座(6042443)
Narrow Inner
Retainer(6042443)
- 14 -

安装 NSTALLATION
I
货叉架内调位轴承座
Fork Carrier Inner Retainer
Install Forks(100K)
Install Forks(100K)
A Remove capscrews and fork carrier inner retainer sections.
B Install fork using a pallet or blocks. Keep feet clear of forks.
C Reinstall fork carrier inner retainer sections and tighten
capscrews to 50 ft.-lbs.(65Nm).
NOTE:
NOTE:
See illustration below to position inner retainers for
various fork widths.
安装货叉（
安装货叉（
100K
100K）
A 拆卸下螺栓和货叉架内调位承座部分；
B 使用一个托盘或阻隔物以便在安装货叉时保留一定间距；
C 重新安装货叉架内调位承座部分，用65Nm的力矩锁紧。
注意：
注意：
参照以下的说明对各种不同宽度的内调位承座进行位
置调整。
8
FP0694.eps
C
CA
B
外承座
Outer Retainer
螺栓
Capscrews
加宽型内承座(6059396)
Wide Inner Retainer(6059396)
外承座
Outer Retainer
7 in.
180 mm 货叉
180 mm Forks 接下一页
Link to next page
- 15 -

安装 NSTALLATION
I
FP1213.eps
加宽型内承座带隔板(6059395)
Wide Inner Retainer with Spacer Bar(6059395)
加宽型内承座(6059396)
Wide Inner Retainer
(6059396)
旋转内承座180度
Rotate Inner Retainer
180 Degrees
货叉架结构
Fork Carrier Configuration
主视图
Front Views
隔板(6069113)
Spacer Bar(6069113)
窄型内承座(6075350)
Narrow Inner Retainer(6075350)
窄型内承座带隔板型(6069127)
Narrow Inner Retainer w/Spacer Bar(6069127)
6 in.
150 mm 货叉
150 mm Forks
5 in.
122 mm 货叉
122 mm Forks
5 in.
122 mm 货叉
122 mm Forks 4 in.
100 mm 货叉
100 mm Forks
8 in.
200 mm 货叉
200 mm Forks
接上一页
Link to previous page
Outside
外部
- 16 -

安装 NSTALLATION
I
安装挡货架
安装挡货架
卡斯卡特挡货架用195Nm
(145ft.-lbs.)力矩锁紧螺栓。
针对其他挡货架上螺栓的
锁紧力矩值，参照主机厂
推荐值。
Install backrest
910
FP0698.eps
Cascade Backrest-
Tighten to 145 ft.-lbs
(195Nm).For other
backrest, see OEM
recommendations.
润滑
润滑
调距叉/侧移器在出厂前都预润滑，属具在安装时无
需润滑。如有需要则使用石墨干性润滑剂（’Slip
Plate Aerosol’, ’Graphokote’或相当的润滑剂）对货
叉进行润滑。
使用完后按照本手册中关于定期维护保养的而要求
让属具在进行调距和侧移动作时进行润滑。
Lubrication
Fork Positioner/Sideshifter is prelubed at the Facto-
ry and required no lubrication for installation. Use
graphite dry lube for fork bars as required(’Slip Plate
Aerosol’,’Graphokote’ or equivalent).
After use, lubricate fork positioner and sideshifter
bar as described in Periodic Maintenance Section in
this Manual.
- 17 -

安装 NSTALLATION
I
Hoist Down
举升 Hoist Up
下降
后倾Tilt back
AC
BD
Tilt Forward
前倾
GA0005.eps
A
A
CD
B
B
B
DB
CAA
FP0696.eps
FP0696.eps
多路阀功能
多路阀功能
Auxiliary Valve Functions
Auxiliary Valve Functions
11 重复操作调距叉
重复操作调距叉
Cycle Fork Positioner functions
Cycle Fork Positioner functions
打开和并拢货叉多次。（如果需要）进行左侧移和右侧移，●
确认其平滑性和同步性。
●确认按照ITA(ISO)的标准进行操作。
●确认接头，阀体，油缸的密封性。
●Open and close forks several times. Sideshift(if equipped) left
and right. Check for smoothness and equal movement.
●Check for operation in accordance with ITA(ISO) standards.
●Check for leaks at fittings, valve, cylinders.
侧移/调距动作
Sideshifting/Fork Positioning
A 左侧移 A Sideshift Left
B 右侧移 B Sideshift Right
C 张开货叉 C Spread Forks
D 并拢货叉 D Close Forks
带电磁阀时的侧移/调距动作
Sideshifting/Fork Positioning with Solenoid Valve
A 左侧移 A Sideshift Left
B 张开货叉(按手柄按钮) B Spread Forks(Press Knob button)
C 右侧移 C Sideshift Right
D 并拢货叉(按手柄按钮) D Close Forks(Press Knob button)
- 18 -