Barber SAND MAN 850 Parts list manual

SAND MAN
INSTRUCTION & PARTS
MANUAL
MODEL 850
__________________________
MACHINE SERIAL NUMBER
CATALOG 85-04039
H. Barber & Sons, Inc. 15 Raytkwich Dr. Naugatuck, CT 06770 USA TEL: [phone] FAX: [phone] WEBSITE: www.hbarber.com

IMPORTANT SAFETY INFORMATION
FOR SAND MAN OWNERS, OPERATOR EMPLOYERS
AND OPERATORS
1. Do not allow individuals to operate the Sand Man without first receiving personalized training
and ensuring that they have read this manual.
2. Before each operation of the Sand Man, make a careful visual inspection of the machine. Do
not operate if you observe damaged or missing parts, missing guards, excessive wear or
unusual noise or vibration during startup.
3. Never allow a bystander to approach the operating Sand Man.
4. Do not attempt to clear large obstacles from the path of the Sand Man. Stop the Sand Man,
turn it off and manually remove obstacles.
5. Never attempt to clear a jam by placing hands or any part of the body into or near the
machinery which has not been completely shut down. A jammed shaker component can
immediately jump into motion and cause serious injury to hands or other body parts in
immediate contact with the components if the engine is running.
6. Follow OSHA regulations regarding fire safety, guarding and if applicable, lock-out/tag/out
procedures.
7. Before conducting any repair or maintenance on the Sand Man, insure that the engine is OFF,
not just in neutral, and examine the machine carefully to assure that:
(a) All sources of power have been locked in the AOFF@position and tagged.
(b) No flames are present.
(c) Engine has been cooled.
8. Never allow one person to operate the controls of the Sand Man while another has any part of
their body in or near a pinch point or machinery element from which a guard has been removed.
9. Do not operate the Sand Man on a steep incline, extremely irregular surface or unstable
surface. The Sand Man can capsize and cause serious injury or death to the operator or nearby
persons.
10. Never modify any part of the Sand Man without prior approval, in writing, from the manufacturer.
11. Never replace any components of the Sand Man with one which is not manufactured by H.
Barber & Sons, Inc., or listed in this manual as a proper replacement part.

85-04039
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INDEX
Description
1.0 PACKING-HANDLING-TRANSPORT 1
2.0 DESCRIPTION OF MACHINE 2
3.0 CORRECT USE OF THE MACHINE 3
4.0 SAFETY DEVISES-PROTECTIONS
5.0 ADVANCE OF THE MACHINE
6.0 STOP OF THE MACHINE
7.0 DEPTH ADJUSTMENT
8.0 SIEVE OPERATION
9.0 CHANGE OF DIRECTION
10.0 EMPTYINGOF THE COLLECTION BOX
11.0 SIEVE REPLACEMENT
12.0 ACCESSORIES
13.0 MAINTENANCE
13.1 Clutch
13.2 Gearbox carter
13.3 Belt and pulleys unit
13.4 Engine and Air filter

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1.0 PACKING – HANDLING – TRANSPORT
The machine is packed on a wooden pallet, fastened and protected with plastic
(Fig. 1)
OR in a wood crate set on a pallet (Fig. 2).

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The machine can be lifted either by means of a forklift or, by two (2) rings on top
center of frame (Fig. 3)
ATTENTION!
Use suitable lifting means with higher capacity than the machine weight.
In the case of packing in a wooden crate, the handlebars of the machine will
need to be fitted onto the machine. To install the handlebars, remove the two
screws located at the top center of the machine.

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Pull the handlebars back (toward you) into position. Replace screws and tighten.
You will also need to connect the hand wheel and arm. Remove the nut and
washer from the machine. Connect the end of the arm to the bar by the font
roller with snap pin. Attach the upper part of the arm to the stud on the machine
with the washer and locking nut.
2.0 DESCRIPTION OF THE MACHINE
The machine has four major sections
a) engine
b) gearbox unit
c) control unit
d) vibrating unit
It is delivered complete and ready to operate. Fuel must be added. The principle
is the vibrating screen. The SAND MAN uses a vibrating screen to separate out
unwanted debris.
3.0 CORRECT USE OF THE MACHINE
The machine has been designed for the cleaning of sandy areas.
IMPORTANT!!
The machine shall be driven exclusively by a skilled operator, who shall be at
least 18 years old, shall carry out the cleaning operations in areas where no one
is present, and shall be sure that no people are close to the machine before
carrying out the operation. Those present shall be at least ten feet (three meters)
from the machine itself.

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The machine operator should never leave the machine unattended and during
his absence, even though for a short while, he should always stop the machine
according to the following instructions (see Fig. 4)
a) lower the plow-share blade onto the ground by means of the depth control
wheel (9)
b) reduce the throttle lever (10)
c) release the safety lever (18)
d) close the engine fuel cock
ATTENTION!
The operator shall wear working shoes and gloves.

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4.0 SAFETY DEVICES (Fig. 4)
While operating, the operator shall keep the kill switch (18) steadily engaged.
All safety shielding must be in place when operating the machine.
5.0 BEFORE OPERATING
Before carrying out any operation or starting the engine, it is necessary to
carry out the checks below:
a) correct oil levels in all the parts of the machine and of the engine
b) gearshift lever (1) in neutral position
c) reversing gear lever (3) in neutral position
d) powergear lever (2) in neutral position
e) clutch lever (11) pulled and locked by means of the hook (24)
f) safety lever (18) lowered and locked by the clutch lever
then:
a) start the engine, as per manufacturer’s instruction contained in the
enclosed “owners manual”
b) set the engine at slow running (level 10)
c) pull the clutch lever (11) with your left hand
d) select direction (FORWARD/REVERSE) by means of the reversing gear
lever (3)
e) engage the desired gear by means of the gearshift lever (1)
f) slowly release the clutch lever (11) and at the same time engage the
accelerator lever (10), as to achieve the desired running speed of the
machine.
IMPORTANT!!
The differential lock of the machine is engaged by lever (7).
It should be used only when it is necessary to lock the differential, if wheel
slippage occurs.
6.0 STOP MACHINE
a) set the engine to slow running (lever 10)
b) release the saftey lever (18)
c) close the fuel cock of the engine

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IMPORTANT!!
To move the machine without starting the engine, pull the drive disengage lever
(6).
7.0 DEPTH ADJUSTMENT
To lower the cutting edge, turn the depth-control wheel (9) clock-wise. To lift the
cutting edge, turn the wheel (9) counter clockwise.
8.0 SIEVE OPERATION
Start the machine as per procedure (see point 5.0), then:
a) pull the clutch lever (11)
b) engage the power lever (2)
c) release clutch and gradually lower the cutting edge by means of the
depth-control wheel (9) in such a way to keep constant the sand loading
on the screen.
For this purpose it is necessary to adjust the swinging frequency of the svreen by
means of the throttle lever (10) making sure that the waste material only falls
into the waste collecting box.

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If all the sand is not being sifted through the screen and is reaching the hopper:
a) pull the clutch lever (11) which will stop the forward motion on the
machine and allow the screen to process through the excess sand.
b) reduce cleaning depth by turning the depth control wheel (9)
counterclockwise.
9.0 CHANGE OF DIRECTION
Pull the brake lever (4) to direct the machine to your left-hand
Pull the brake lever (5) to direct the machine to your right-hand
To make a “U” turn, lift up the cutting edge by means of the depth control wheel
(9) or by leaning on the machine to lift the front end before pulling brake
levers (4) or (5).
10.0 EMPTYING OF THE COLLECTING-BOX
When the collecting box is full, the machine shall be stopped before emptying it:
a) set the engine at slow running (lever 10)
b) pull the clutch lever (11) and block it by means of the hook (24)
c) block the safety lever (18) by means of the clutch lever (11)
d) disengage the gearshift lever (1) as well as the power lever (2)
e) lift-up the plow share

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then:
1) disengage lever (19) by lifting it up
2) remove the container (20) laterally by means of the handle (21)
3) empty it
4) reposition the container by laying the gear guide onto the raceway (in
order to simplify the introduction, the box shall be a bit tilted)
5) engage the lever (19) in order to lock the whole unit
11.0 CHANGING SIEVE
The operation should be carried out with the machine stopped, the cutting
edge lifted and the engine off.
a) unscrew the four bolts (22)
b) remove screen
c) install new screen
d) replace bolts and tighten securely

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IMPORTANT!!
When changing the screen, make sure that the coupling is done correctly: the
short net shoulder should be on the blade side (fig. 7)
12.0 ACCESSORIES (Fig. 8) & (Fig. 9)
The machine can be supplied with a front SCRAPER and its counterweight.
To couple the scraper to the machine:
a) unscrew the four bolts (12) from the front-roller support (14)
b) line up holes in scraper (13) with frame
c) insert bolts and tighten securely
d) put the counterweight (15) on the rear bar (16)
The working depth adjustment is made by means of the wheel (9 – fig. 5)

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ATTENTION!!
The operation shall be carried out with the machine stopped, the plow-share
lifted-up and the engine stopped.
13.0 MAINTENANCE
13.1 CLUTCH
It is CRUCIAL that the clutch cable be adjusted correctly. If it is too loose
the clutch will not disengage properly. If it is too tight the clutch will slip
unnecessarily causing premature wear.
13.2 GEAR BOX SERVICE
Change the oil in the gearbox after the first 100 hours of service and every
300 hours thereafter, use SAE 40 transmission fluid. Volume = 70oz. (fig.
10)
13.3 BELT AND PULLEYS UNIT
a) To inspect, replace or tighten the drive belt, remove upper cover (27).
(fig. 11)

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b) Remove protective shield (30). Loosen bolt (29) and adjust pulley arm
(28) by HAND, tight. Do not over tighten, this belt must slip if drive is
overloaded (fig. 12)
OR
c) If unit is supplied with an automatic belt tensioner, replace belt if
inspection reveals belt loose beyond ability of automatic tensioner.
13.4 ENGINE AND AIR-FILTER
Carefully follow the instructions contained in the owner’s manual issued by
the engine manufacturer.
ATTENTION!!
All the operations above must be carried out with the machine stopped, the
cutting edge elevated and the engine off.

Parts Manual Index

A01 85-04039
POSITION PART NUMBER DESCRIPTION POSITION PART NUMBER DESCRIPTION
1 85-10001 Spindle 34 85-50130 Nut
2 85-10002 Wheel 35 85-50134 Bolt
3 85-10003 Frame 36 85-50131 Nut
4 85-10004 Shield
5 85-10005 Covering
6 85-10006 Hook
7 85-955004 Box
8 85-10008 Shield Box
9 85-10009 Shield
10 85-10010 Bolt
11 85-10011 Balance Weight
12 85-10012 Balance Weight
13 85-10013 Basket
14 85-10014 Frame
15 85-10015 Support
16 85-10016 Blade
17 85-10017 Balance Weight
18 85-10018 Hook
19 85-10019 Plate
20 85-50001 Lugnut
21 85-50002 Washer
22 85-50003 Bolt
23 85-50004 Tyre
24 85-50005 Screw
25 85-50006 Bolt
26 85-50007 Bolt
27 85-50008 Washer
28 85-50009 Nut
29 85-50030 Bolt
30 85-50009 Nut
31 85-10123 Cutter Blade
32 85-10124 Washer
33 85-50129 Bolt

B01 85-04039
POSITION PART NUMBER DESCRIPTION POSITION PART NUMBER DESCRIPTION
1 85-911283 Screw 35 85-911279 Tie-Rod
2 85-911282 Washer 37 85-911280 Tie-Rod
3 85-911273 Handlebar 38 85-911087 Rubber Ring
4 85-10030 Support 39 85-908101 Knob
5 85-10031 Shield 41 85-902831 Collar
6 85-911281C Rod 43 85-913044 Ratchet
11 85-915086 Cable 44 85-909343 Lever
12 85-908096A Sheath 46 85-904072 Clamp
17 85-907025 Regulator 47 85-909349-XX Switch Assembly
20 85-903162 Nut 48 85-902625 Cable lug
21 85-903118 Split Pin 49 85-907187 Screw
27 85-903108 Knob 50 85-903168 Cable
28 85-903065 Throttle Control 51 85-909141 Terminal Connector
30 85-911323 Sheath 53 85-902705 Cable
32 85-903066 Cable 55 85-908096 Sheath
33 85-906036 Sheath 56 85-911215 Level Control
47

B02 85-04039
POSITION PART NUMBER DESCRIPTION
1 85-903118 Split Pin
2 85-911243 Lever
3 85-903045 Knob
4 85-907146 Washer
5 85-905133A Clamp
6 85-907025 Regulator
7 85-908223 Sheath
9 85-911245A Fork-Lever
10 85-904117A Spring
11 85-905341A Brake Jaw
12 85-911246B Drum
13 85-911246A Disc
14 85-905265 Cable
15 85-904558 Pin
16 85-905133B Bushing
17 85-911214A Bolt

C01 85-04039
POSITION PART NUMBER DESCRIPTION
1 85-10060 Frame
2 85-10061 Cutter Blade
3 85-10062 Engine Hood
4 85-10063 Basket
5 85-10064 Basket Handle
6 85-10065 Engine Hood Handle
7 85-10066 Basket Support
8 85-10067 Guide
9 85-10068 Basket Frame
10 85-10069 Support
11 85-10070 Bearing
12 85-10071 Shaft
13 85-10072 Spacer
14 85-50011 Bolt
15 85-50012 Washer
16 85-50011 Bolt
17 85-50013 Washer
18 85-50007 Bolt
19 85-50014 Spline
20 85-50015 Bolt
21 85-50016 Washer
22 85-50009 Nut
23 85-50005 Screw
24 85-50114 Cotter Pin
25 85-50076 Washer

C02
POSITION PART NUMBER DESCRIPTION POSITION PART NUMBER DESCRIPTION
1 85-10100 Frame 18 85-10116 Roller
2 85-10120-3 XXS Small Sieve Assy. 19 85-50020 Bolt
85-10120-5 XS Small Sieve Assy. 20 85-50021 Nut
85-10120-8 S Small Sieve Assy. 21 85-50132 Bolt
85-10120-12 M Medium Sieve Assy. 22 85-50131 Nut
85-10120-20 Large Sieve. Assy. 23 85-50021 Nut
3 Intentionally Left Blank 24 85-50024 Bolt
4 85-10103 Pin 25 85-50016 Washer
5 85-10082 Bushing 26 85-50009 Nut
6 Intentionally Left Blank 27 85-50025 Bolt
7 85-10105 Silent-Block 28 85-50016 Washer
8 85-10106 Arm 29 85-50009 Nut
9 85-10125 Arm 30 85-50134 Bolt
10 85-10126 Arm 31 Intentionally Left Blank
11 85-10109 Support 32 85-50027 Bolt
12 85-10110 Shaft 33 85-50028 Washer
13 85-10111 Idle 34 85-50029 Screw
14 85-10112 Pulley 35 85-50018 Screw
15 85-10128 Pulley 36 85-50133 Washer
16 85-10114 Belt 37 85-50135 Spline
17 85-10127 Support 38 85-10129 Busting