Barco Sedomat 5000 User manual

www.barco.com/sedo
Sedomat 5000
Textile finishing automation - PLC integrated
The SEDOMAT 5000 is the cost
effective solution for complete control
and visualization of all types of
textile dyeing and finishing machines.
The active color display shows a
windows user interface that requires
little training. The SEDOMAT 5000’s
powerful “open concept” with internal
PLC, Profibus DP field bus and remote
input/output allows connectivity with
most available peripherals. This future
oriented concept enables a modular
approach to machine automation.
The SEDOMAT 5000 can easily be
integrated into a total CIM-concept.

Sedomat 5000
For all kinds of textile finishing machines
Concept:
• 27 hours/day:
By simultaneously executing two
batches and several functions,
the next batch can be prepared,
while the current batch is still
active. This increases the machine
efficiency.
• Windows user interface for a
simple and intuitive operation.
• Entry and management of
processes.
• Animated VGA mimic of the
machine improves the process
overview without providing a
machine diagram on the panel.
• PCMCIA memory card for data
transfer and backup.
• Interface to SEDOMASTER central
system:
- Entry of processes
- Scheduling of batches on the
machines
- Graphic visualization of the
process values
- Flexible report generator, ...
• Several languages and character
sets (e.g. Chinese) are supported.
• Allows logging of all process data,
a must for ISO9000 certification
• Storage and graphic evaluation
of process data and events (e.g.
operator calls, consumption,
alarms, fabric length, stops, ...).
• Barcode interface for lot tracking
purposes.
Applications:
• Control of machines and functions
of all types is guaranteed by the
modular and free programmable
PLC concept.
• Link with a fully automatic dye
kitchen for the preparation of
dyestuff and chemicals.
Batch processes
• The SEDOMAT 5000 controls all
batch dyeing machines such as
Yarn, Jet, Jigger, Winch.
• Control of temperature, time,
speed, flow, differential pressure,
pH, circulation control, dosing and
Remazol®,...
• Coupled operation (Master/Slave)
Continuous processes
• The SEDOMAT 5000 controls all
continuous machines such as
singeing machines, bleaching
ranges, mercerizing machines,
washing machines, dryers, con-
tinuous dyeing machines, sten-
ters, shrinking machines, decating
machines, calenders, raising and
emery machines, etc. .
• Control of speed, residual mois-
ture, exhaust air humidity, fabric
temperature, dwell time, shrink-
ing and stretching, pH, fabric
width, etc...
Process visualization yarn dyeing machine
Process visualisation stenter frame
History logging of process data

Sedomat 5000
Open connectivity featuring less wiring
Internal PLC
(PLCPROG and IEC 61131)
All intelligence for the complete
control of a textile finishing machine
is integrated in the SEDOMAT 5000.
The process know how (process
editing and execution) as well
as the machine know how (PLC
program) are available in the
SEDOMAT 5000.
There is no longer any need for a
separate, external PLC so reducing
the hardware requirements. There
are two ways of programming the
internal PLC software:
1. PLCPROG compatible PLC. All PLC
programs written for SEDOMAT
2000 or 3500 will also run on
the SEDOMAT 5000. So there is
no need to rewrite existing PLC
programs.
2. IEC 61131 compliant PLC. This
soft-PLC offers the following
advantages:
• Windows programming interface
• Standard programming
languages, variables and
operators
• Faster implementation
• I/O independent programming
• Arithmetic calculations
• Unlimited number of timer
and counter etc. by using the
principle of instances
• Powerful library and debugging
functionality’s
• Multitasking
• Event driven...
PROFIBUS DP field bus
PROFIBUS DP is a world wide ac-
cepted standard field bus for the
connection of inputs, outputs, fre-
quency inverters, PLC components,
sensors, valves, remote displays etc.
This standard industry bus has been
chosen as part of our open connec-
tivity strategy.
The field bus concept significantly
reduces the panel building overhead
by eliminating a large part of the
wiring.
World wide, thousands of PROFIBUS
DP ready peripherals are available
so providing an enormous choice
of components. This flexibility and
freedom of choice will have a posi-
tive effect on performance and price
of the machine automation.
The PROFIBUS DP field bus is
supported by Siemens, Klöckner
Moeller, Mitsubishi, Matsushita,
Allen-Bradley, Omron, Weidmüller,
Wago, Lenze, KEB, Hitachi, Festo,
Parker, etc.
Remote Input/Output
We offer a smaller (PROFI 16) and
a bigger (PROFI 32) REMOTE In-
put/Output unit with PROFIBUS DP
interface including digital as well as
analogue inputs and outputs. They
are designed for the automation
of textile finishing machines and
are compatible with modules from
other suppliers.
Open connectivity: SEDOMAT 5000 Profibus with internal PLC
Remote Input/Output PROFI 16
Remote Input/Output PROFI 32

www.barco.com/sedo
Barco Sedo GmbH, Germany
Neuwies 1, D-35794 Mengerskirchen
Phone: + 49 6476 31-0, Fax: [phone]
[e-mail]
BarcoVision, Belgium
Phone: + 32 56 26 26 11, Fax: [phone]
[e-mail]
Loepfe Brothers Ltd. - Treepoint, Switzerland
Phone: + 41 43 488 11 88, Fax: [phone]
[e-mail]
BarcoVision LTD, UK
Phone: [phone],
Fax: [phone]
[e-mail]
BarcoVision LLC, USA
Phone: [phone], Fax: [phone]
[e-mail]
Technical specifications are subject to change without prior notice.
Technical specifications
SEDOMAT 5000:
Display: VGA LCD active color display 640 x 480 pixels
Fieldbus: Profibus DP Master to connect remote Input/Output
Serial I/O: 2 x RS232 interface for connection of PC, barcode
reader, modem
PCMCIA: Memory card (SRAM)
Power supply: 24 V DC, 1.6 A
Ambient temperature: 0 - 50 °C (32 - 122 °F)
Dimensions: 483 x 265,9 x 135mm ( w x h x d )
Panel cut out: 448 x 250mm (w x h) ± 2mm
PROFI 16:
Inputs: 2 analog inputs 0 - 20mA
2 PT100 temperature inputs
16 digital inputs
2 counter inputs
Outputs: 4 analog outputs 0 - 20mA
16 digital outputs (max. 0,5A)
Fieldbus: Profibus DP Slave
Power supply: 24 V DC
Dimensions: 243.3 x 133 x 54.6mm ( w x h x d )
PROFI 32:
Inputs: 2 analog inputs 0 - 20mA
2 PT100 temperature inputs
32 digital inputs
2 counter inputs
Outputs: 4 analog outputs 0 - 20mA
32 digital outputs (max. 0,5A)
Fieldbus: Profibus DP Slave
Power supply: 24 V DC
Dimensions: 359.85 x 133 x 54.6mm ( w x h x d )