Barco TF-10 User manual

Fixed TF-10 display
Installation Manual
R59770682/02
23/11/2011

Barco nv Media
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
Support: www.barco.com/esupport
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Printed in Belgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
The latest edition of Barco manuals can be downloaded from the Barco web site www.barco.com or from the secured Barco web site
https://my.barco.com.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for
the products or their manufacturers.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense

Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................ 3
1.1 Safety guidelines .................................................................................................................... 4
1.2 Important safety instructions ........................................................................................................ 5
1.3 Important warnings . ................................................................................................................. 6
1.4 Proper usage ........................................................................................................................ 7
2. Installation requirements ........................................................................................ 9
2.1 Mechanical requirements. . . .........................................................................................................10
2.2 Electrical requirements ..............................................................................................................11
2.3 System requirements for the Control software . . ...................................................................................12
3. Components of a fixed TF-10 display..........................................................................13
3.1 TF-10 tile............................................................................................................................. 14
3.2 Video Processor .................................................................................................................... 18
3.3 Power boxes.........................................................................................................................21
3.4 Fiberlink system ..................................................................................................................... 22
3.5 Compact link.........................................................................................................................23
3.6 CAT-Link .............................................................................................................................24
3.7 Control software .....................................................................................................................25
4. Physical installation ..............................................................................................27
4.1 Installation of the support structure .................................................................................................28
4.2 Mounting the TF-10 tile..............................................................................................................31
5. Cabling of an TF-10 display .....................................................................................37
5.1 Power cabling of a TF-10 display ................................................................................................... 38
5.2 Data cabling of a TF-10 display..................................................................................................... 40
6. Maintenance........................................................................................................43
6.1 Cleaning TF-10 tiles .................................................................................................................44
6.2 Color calibration .....................................................................................................................46
7. Specifications......................................................................................................47
7.1 TF-10 specifications.................................................................................................................48
7.2 Dimensions of a TF-10 tile ..........................................................................................................49
7.3 Dimensions of the TF-10 packages................................................................................................. 50
8. Order info...........................................................................................................53
8.1 Overview list .........................................................................................................................54
9. Environmental information ......................................................................................55
9.1 Disposal information.................................................................................................................56
9.2 Rohs compliance ....................................................................................................................57
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Table of contents
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1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing your TF-10 display. Further-
more, it includes several cautions to prevent damage to the TF-10 tile. Ensure that you understand and follow all safety guidelines,
safety instructions and warnings mentioned in this chapter before installing the TF-10 display. After this chapter, additional “warn-
ings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions” as well.
Overview
• Safety guidelines
• Important safety instructions
• Important warnings
• Proper usage
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1. Safety
1.1 Safety guidelines
Personal protection
WARNING:Ensure you understand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING:Be aware of suspended loads.
WARNING:Wear a hard hat to reduce the risk of personal injury.
WARNING:Be careful while working with heavy loads.
WARNING:Mind your fingers while working with heavy loads.
Installation personnel
This installation must be performed by authorized and qualified technical personnel only.
Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of
such safety critical systems.
Caution
Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions.
To do otherwise increases the risk of hazards and injury to the user.
Assembly parts are designed for intended use only in conjunction with TF-10 LED displays.
Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part
strength. Consult Barco for assistance with custom applications.
Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application.
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise
maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and
inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling
capability of the part.
Barco recommends inspections at regular intervals for all installations and increasing in frequency for more critical installations. If
a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced
immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
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1. Safety
1.2 Important safety instructions
Instructions:
• Read these instructions.
• Keep these instructions.
• Heed all warnings.
• Follow all instructions.
• Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking. Consult the manufacturer
for further advice should any doubts exist regarding any cleaning procedure.
• Do not block ventilation openings. Install in accordance with the manufacturers instructions.
• Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that
produce heat.
• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets/plugs are damaged
then replacement of the defective parts must be undertaken immediately.
• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, and the point
where they exit from the apparatus. Replace damaged power/data cords immediately.
• Only use attachments/accessories specified by the manufacturer.
• Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this
apparatus when unused for long period of time.
• Refer all servicing to qualified service technicians/personnel. Servicing is required when the apparatus has been damaged in
any way, such as power-supply cord or plug is damaged, the apparatus does not operate normally, or has been dropped.
• Use only with systems or peripherals specified by the manufacturer, or sold with the apparatus. Use caution during lifting/moving
or transporting to avoid damage by possible tipping.
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1. Safety
1.3 Important warnings
Important warnings:
Risk of electric shock:
Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing
to qualified service personnel.
Maximum and minimum ambient temperature:
The maximum ambient temperature for the LED wall is 50 °C, the minimum temperature is -35 °C.
High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric
shock due to high leakage current, proper grounding of the installation is required.
Risk of personnel injury:
Secure all tiles in the rack. As a supplementary safeguard, and in order to protect against the risk of personnel injury, each tile
should be attached to the rack by a safety cable.
Flammable materials:
Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation
should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must
be provided.
Risk of electric shock / Risk of fire:
To protect against risk of fire caused by overloading of power cables, MAXIMUM 6 may be connected in parallel. Each power source
cable supplying maximum 6 should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and
Canada). Note that one TF-10 tile requires 200-240 VAC, 50-60 Hz, 1.98 amps at 230 VAC.
Disconnect device:
When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the
equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
This equipment MUST be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding
type plug will expose you to the risk of electric shock.
Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding
conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical
installation should be protected by an appropriately rated disconnect switch, circuit breakers, over voltage protector and Ground Fault
Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention
should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to. In
America, special attention should be given to the National Electrical Code, ANSI/NFPA 70.
Mains cords:
The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords are
damaged, replace them only with new ones. Never try to repair a power cord.
Data cables:
The data cables provided with this system have special properties for safety. They are not user serviceable. If the data cables are
damaged, replace them only with new ones. Never try to repair a data cable. Per requirements of the National Electrical Code®
in the USA , the length of a data cable must not exceed 42 m (140 feet). Avoid exposure of data cables to accidental contact with
lightning or power conductors.
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1. Safety
1.4 Proper usage
Proper usage of TF-10 tiles
• No part of the TF-10 tile can come in contact with any type of abrasive.
• No part of the TF-10 tile can come in contact with any type of corrosive substance.
• TF-10 tiles are to be used in environments meeting the operating specifications.
• TF-10 tiles are not to be exposed to extreme localized heat or cold exceeding the temperature specifications.
• TF-10 tiles are not to be exposed to any element or situation that will cause any part of the display to heat beyond what occurs
during normal operation. Such situations include but are not limited to lasers, ultrasonic vibration, or any type of substance that
prevents proper ventilation and heat radiation of the TF-10 tiles.
• Power connected to the TF-10 tiles must meet the specifications outlined in the installation manual.
• Never place a TF-10 tile upon a surface with the LED’s facing downwards. This to prevent damage to the LED’s and the shaders.
• No force can be applied to the LED’s. Any LED’s damaged due to mechanical stress are not covered by the warranty.
• Safety and functional features of the display cannot be defeated.
• Any failures must be immediately and appropriately dealt with. Failing equipment should not left on a wall.
• Only Barco cables specified to be used with the TF-10 display are to be used to connect components in an TF-10 wall. Further,
care must be taken to connect signal only according to the installation manual.
• TF-10 tiles are not to be used in the vicinity of any equipment that is not CE and UL/ETL certified.
• TF-10 tiles are not to be connected to any non-Barco equipment.
• TF-10 tiles can be cleaned only in accordance to the procedures defined in the installation manual.
• The TF-10 tile is equipped with two air filters. These filters must be replaced on a regular basis, depending on the environment
conditions of the tile. It is recommended to replace the filters every 6 months.
• TF-10 can withstand class C3 atmosphere for 10 years.
• If install in coastal cities, the TF-10 display shall be installed 250 meters away from the shoreline horizontally in dry and cold
climates; 500 meters away from the shoreline in case of high humidity and hot climates. The high humidity and hot climate
mean the climate that the humidity is higher than 80% RH and temperature is higher than 0°C for one third of time every year.
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1. Safety
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2. Installation requirements
2. INSTALLATION REQUIREMENTS
About this chapter
This chapter enumerates the mechanical requirements for the support structure, the electrical requirements to power up the TF-10
display and the system requirements to run the control software efficiently.
Overview
• Mechanical requirements
• Electrical requirements
• System requirements for the Control software
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2. Installation requirements
2.1 Mechanical requirements
Support structure
The support structure has to be provided and installed by the customer because they vary from system to system. Although, the
following must be taken into account and must be precisely calculated on individual basis:
1. Weight tolerances : Ensure that the support structure and the floor on which or the wall against which the support structure
has to be installed, is able to handle the complete weight of the fixed TF-10 LED display.
2. Environmental conditions : Humidity, wind, temperatures, rain, etc.
3. Location : Outdoor, altitude, etc.
4. Ground stability
5. Front clearances : For optimal impact ensure that there is sufficient free area in front of the TF-10 display and respect the
maximum viewing distance.
6. Local regulations regarding such installations
WARNING:Never construct a TF-10 display if there is uncertainty regarding the stability of an installation or
the load holding capabilities. If there are doubts on a systems viability, consult Barco for advice on profes-
sional rigging organizations.
Individual basis
Support structures must be assessed on an individual basis. Never construct a wall if there is uncertainty regarding the stability of
an installation or the load holding capabilities. If there are doubts on a system’s viability, consult Barco for advise on pro(4x6essional
rigging organizations.
Example of a support structure
The support structure below example is pure illustrative for a H5 x V4 TF-10 display. Several variants of sup-
port structures are possible for the same size of a TF-10 display. Contact Barco for more information.
Image 2-1
It’s recommended to integrate a service platform in the support structure. Such a platform allows a fast and
easy intervention, if required.
CAUTION:A lot of energy is transferred into heat, which requires a certain amount of airflow at the rear of
the TF-10 display. For that sufficient free space should be available behind the display to ensure a good ven-
tilation. The higher the display the more free space is required.
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2. Installation requirements
2.2 Electrical requirements
Power requirements
One TF-10 tile requires 200-240 VAC, 50-60 Hz, 1.98 amps at 230 VAC. Each TF-10 tile has a power loop through connector.
However, MAXIMUM 6 TF-10 tiles may be connected in parallel. So, one power source cable has to be provided per 6 tiles. Every
power source cable should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada).
Barco provides a range of power boxes, which meet the requirements of your fixed TF-10 display. Contact
Barco for more information about power boxes and power requirements for your fixed TF-10 display.
Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding
conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical
installation should be protected by an appropriately rated disconnect switch, circuit breakers, over voltage protector and Ground Fault
Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention
should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to. In
America, special attention should be given to the National Electrical Code, ANSI/NFPA 70.
Disconnect device:
When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the
equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring.
This equipment MUST be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding
type plug will expose you to the risk of electric shock.
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2. Installation requirements
2.3 System requirements for the Control software
Before you begin
It is assumed you are familiar with the Windows operating system at your site.
The CD-ROM in your package contains a Windows-based installation program. You can install the software from the CD-ROM.
System requirements
Minimum specifications :
• Hardware
- PC Pentium III or equivalent, 2 GHz
- 512 Mb RAM
- Free hard disk space: 300 Mb
- XGA resolution (1024 x 768)
- Serial communication port
- Ethernet connection
• Software
- Windows XP Home or Windows XP Professional
Recommended specifications :
• Hardware
- PC Pentium IV or equivalent, 2.4 GHz
-1GbRAM
- 300 Mb hard disk free space
- SXGA resolution (1280 x 1024) with 32 Mb video memory
- Serial communication port
- Ethernet connection
• Software
- Windows XP Professional, Windows Vista or Windows 7
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3. Components of a fixed TF-10 display
3. COMPONENTS OF A FIXED TF-10 DISPLAY
System overview
The fundamental elements of a fixed TF-10 display are:
• Solid support structure (see "Installation of the support structure", page 28).
• TF-10 tiles.
• Power boxes.
• Digitizer.
• Control software.
Block diagram of a fixed TF-10 display
Sources Digitizer
Control
PC
Power
box
RS232
Tile 1
LED-wall
Tile 2
Tile 3
Image 3-1
About this chapter
This chapter describes the typical components and accessories, used in a fixed TF-10 LED-wall, more in detail. For other, common
used components in Barco LED displays like power boxes, digitizer, fiberlink, compact link and control software, we refer to the
manual of these components for more information about use and installation.
Overview
• TF-10 tile
• Video Processor
• Power boxes
• Fiberlink system
• Compact link
•CAT-Link
• Control software
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3. Components of a fixed TF-10 display
3.1 TF-10 tile
Introduction TF-10 tile
TF-10 is designed for outdoor LED display installations. The TF-10 tile can overlay video and data sources in their native quality.
A unique video processing feature enables the creation of a visual resolution quasi double the physical resolution defined by the
cluster of LED’s spread on the surface of the display. The TF-10 tile front is an IP65 rating rugged module and the back is an IP54
rating ruggedness.
Packaging
For a safe transportation, the TF-10 tiles are packed in a secure way. TF-10 tiles can be packed in two different types of packages.
A big package containing 4 tiles and a small package containing only one tile.
Image 3-2
Package of one tile
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3. Components of a fixed TF-10 display
Image 3-3
Package of 4 tiles
One TF-10 tile + package : 50 kg
4 TF-10 tiles + package 155 kg
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3. Components of a fixed TF-10 display
Parts location of the TF-10 tile
A
A
A
A
B
B
C
D
E
Image 3-4
A Mounting bolts.
B Lifting hooks.
C Carry handle (left and right side).
D Data connections
E Power connections
Power cables used between TF-10 tiles
To meet the demands of each TF-10 application Barco offers several lengths of power cables to link power from tile to tile. Note that
the power output port of the last tile in the power chain has to be sealed with a dummy power plug.
Image 3-5 Image 3-6
Data cables used between TF-10 tiles
To meet the demands of each TF-10 application Barco offers several lengths of data cables to link data from tile to tile. Note that
the data output port of the last TF-10 tile in the data chain has to be sealed with a dummy data plug.
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