Bartec Varnost 07-5103 Series Quick start guide

Operational Instruction (Original) Distribution box Type 07-5103-…./…., 07-5105-
…./…., 07-5106-…./…. and 07-5107-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje o Savi
Slovenia
Tel.: [phone]
Fax: [phone]
info@ artecvarnost.si
www. artecvarnost.si
Reservation Technical data su ject to change without notice. Changes, errors and
misprints may not e used as a asis for any claim for damages.
EN 1/3
Explosion protection Technical data
ATE
Ex type of protection
II 2G Ex e ia/i IIA, IIB, IIC T6, T5 G
II 2G Ex ia/i IIA, IIB, IIC T6, T5 G
For type 07-5103-…./…. and 07-5105-…./….
also:
II 2D Ex t IIIC T80
°C,T95
°C D
IP65/IP66
For type 07-5105-…./…. also:
II 2D Ex ia/i IIIC T80 °C D
Certification
PTB 08 ATEX 1064
IECEx
Ex type of protection
Ex e ia/i IIA,IIB,IIC T6,T5 G
Ex ia/i IIA,IIB,IIC T6,T5 G
For type 07-5103-…./…. and 07-5105-…./….
also:
Ex t IIIC T80°C,T95°C D IP66
For type 07-5105-…./…. also:
Ex ia/i IIIC T80°C D
Certification
IECEx PTB 09.0009X
Working temperature ranges
With EPDM gasket:
-
20 °C to +95 °C
(
-
4 °F to +203 °F)
With inspection windows:
-
25 °C to +95 °C
(
-
13 °F to +203 °F)
With silicone gasket:
-
55 °C to +100 °C
(
-
67 °F to +212 °F)
Ambient temperature ranges
Depending on the temperature class:
By T95 °C, T5 and for the Ex ia/i IIC T6 G
version, silicone gasket:
-
55 °C to +55 °C
(
-
67 °F to +131 °F)
T6 and T80 °C, silicone gasket:
-
55 °C to +40 °C
(
-
67 °F to +104 °F)
T6 EPDM gasket and inspection window(s):
-
20 °C to +40 °C
(
-
4 °F to +104 °F)
Approved for zones
1 and 2
21 and 22
Protection class
Max. IP66
Rated voltage (U
e
)
AC/DC 1000 V
Mechanical strength
Impact energy: 7 Joule
Enclosure material/manufacturing
process
Type 07-5103-…./…. and 07-5105-…./….
–
Glass
-
fi er reinforced polyester
–
Surface resistance <10
9

–
RAL 9005 lack
Type 07-5106-…./…. and 07-5107-…./….
–
Glass
-
fi er reinforced polyester
–
Surface resistance
>
10
12

–
RAL 9000/RAL 7001 grey
Lid screws
Stainless Steel, cross-head (+-)
Recommended tightening torque
M4 screw:
ca. 1.2 Nm
M6 screw:
ca. 1.4
Nm
Terminals
Certified connecting and/or rail-mounted
terminals with a maximum rated voltage of
1100 V AC/DC and a maximum rated cross
section of 300 mm².
For information a out the tightening torque
of the terminal screw, Tightening torques,
see manufacturer`s instructions.
Dimensions in mm (in)
From 80 x 75 x 55
(3.1 x 3 x 2.2)
to 600 x 250 x 120
(23.6 x 9.8 x 4.7),
see also Bartec catalogue
VS
– 11 01 301 (issue No I / 2.11.2016)
Note on instructions
When working in hazardous areas, the safety of
personnel and equipment depends on compl
i-
ance with the relevant safety regulations. The
people in charge of installation and maint
e-
nance ear a special responsi ility. It is esse
n-
tial that they have an exact knowledge of the
applica le rules and regulations.
The instructions provide a summary of the most
important safety measures and must e read
y everyone working with the product so that
they will e familiar with the correct handling of
the product.
The instructions have to e kept for future
reference a
nd must e availa le throughout the
expected life of the product.
Description
The BARTEC Varnost distri ution oxes, t
ype
07-5103-…./…., 07-5105-…./…., 07-5106
-
…./…. and 07-5107-…./…., are used for co
n-
nections and distri ution of incoming and
outgoing ca les and wires with certified co
n-
necting and/or rail-mounted terminals.
The
distri ution oxes are used for connecting
lights, devices and signals.
The enclosure is made of glass-
fi re reinforced
polyester. The lid and ase are fastened with
stainless steel captive screws (+/- crosshead).
A grooved spring system with inserted sealing
chord in etween the lid and the ase provides
for the high protection type IP66.
The distri ution oxes are
mounted y means
of fixing holes outside of the sealed space.
The
distri ution oxes are also suita le for
intrinsically safe electric circuit’s connections. In
this case, a special marking is required.
The distri ution oxes can e used in hazar
d-
ous areas of oth zone 1 and 2 with certified
explosion su groups II and t
he temperature
class T5/T6 and as well as in zone 21 and 22
with certified max. surface temperature.

Operational Instruction (Original) Distribution box Type 07-5103-…./…., 07-5105-
…./…., 07-5106-…./…. and 07-5107-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje o Savi
Slovenia
Tel.: [phone]
Fax: [phone]
info@ artecvarnost.si
www. artecvarnost.si
Reservation Technical data su ject to change without notice. Changes, errors and
misprints may not e used as a asis for any claim for damages.
EN 2/3
VS
– 11 01 301 (issue No I / 2.11.2016)
Safety
i
nstructions
The distri ution ox
may e used within the
specified temperature class and the tempera-
ture range indicated for it (see type la el).
The distri ution ox
may e operated only if it
is clean and not damaged in any way. Dust
deposits > 5 mm (> 0.2 in) must e removed.
As for distri ution
oxes used in flamma le
dust, the ignition temperatur
e of the dust/air
mixture and the glowing temperature of the
dust concerned must e greater than the
maximum surface temperature of the distri u-
tion ox taking into account of the given safe
ty
factor specified in EN 60079-0.
Utilization in areas other than
those specified or
the modification of the product y anyone other
than the manufacturer is not permitted and will
exempt BARTEC Varnost
from lia ility for
defects and any further lia ility.
The generally applica le statutory rules and
other inding direc
tives relating to workplace
safety, accident prevention and environmental
protection must e o served.
O serve the applica le laws and directives
when commissioning or restarting operation.
Always follow the safety instructions on the
operating equipment.
Marking
Particularly important points in these instruc-
tions are marked with a sym ol:
DANGER indicates a hazardous situation
which, if not avoided, will result in death
or
serious injury.
WARNING indicates a hazardous
situation
which, if not avoided, could
result in death or
serious injury.
CAUTION indicates a hazardous situation
which, if not avoided, could result in minor
or
moderate injury.
NOTICE is used to address practices not
related to personal injury.
Note
Important instructions and information on
effective, economical and environmentally
compatible handling.
Standards conformed to
2014/34/EU
as well as
EN 60079-0:2012/IEC 60079-0:2011
EN 60079-7:2007/IEC 60079-7:2006-07
EN 60079-11:2007/IEC 60079-11:2006
EN 60079-31:2009/IEC 60079-31:2008
as well as
EN 62208:2011/IEC 62208:2011
EN 60445:2010/IEC 60445:2010
EN 60529:1991 + A1:2000
Transport, storage
Risk of injury due to heavy loads.

Use an appropriate carrying aid or an
appropriate means of transport (e.g. a fork-
lift) with an adequate load-carrying a ility.

Ensure that the lifted load will not tip over
or slip off.
Damage through incorrect transport or
incorrect storage.
 Transport the distri ution ox
in original
packaging, handle with
care, and do not
drop.
 Store the distri ution ox
dry in original
packaging.
Assembly, installation, and
commissioning
Risk of serious injury due to incorrect
proceedings.

Only qualified personnel who are
authorized and trained to assem le electri-
cal
components in hazardous (potentially
explosive) areas may do any of the as-
sem ly, disassem ly, inst
allation and
commissioning work.
 For assem ly and operation of explo
sion
protected electrical equipment, relevant in-
stallation and operating regulations are
to
adhere (e.g. Betr.SichV, IEC/EN 60079-
14
and series DIN VDE 0100).

The data on the la el and the EEC design
test data are to e o served. Further tech-
nical information is
provided in the Bartec
catalog and on the product itself.
 User may not drill holes in the
distri ution
oxes and add terminals
 Do not open the distri ution ox
when
energized.
Assembly / disassembly
Death or serious injury because of a miss-
ing protective earth connection.
 Metallic conductor entries must e con-
nected to the ground. With plastic enclo-
sures, BARTEC Earth loc or appropriate
ground plates serve the similar purpose.
Risk of serious injury due to incorrect pro-
ceedings.
 The assem ly with connecting and/or rail-
mounted terminals must e implemented
under the consideration o
f the EEC design
inspection certificate.
Check when assem ling:
• Use suita le tools.
•
Pay attention to the type of mounting
required (for fitting into enclo-
sure/attachment with distri ution ox).
• For distri ution ox
es placed in outdoors,
steps must e tak
en to ensure smooth
operation, for example rain protected
roofs, and if necessary, sufficient enclo-
sure protection.
Installation
Risk of injury due to incorrect proceedings.
 Extensions or modifications to the distri u-
tion ox are only permissi le if the manu-
facturer’s approval is o tained first.
 The IEC/EN60079-14 must e o served.
Installations for the highly com usti le rang
e
must exhi it an EEC design inspection certifi-
cate.
Installation of these components must
take place in such way, so that at lea
st the
enclosure remains IP54.
Connection of ca les and conductors to equip-
ment in hazardous areas require Ex
certified
entries, which are suita le for re
spective ca le
and conductor types. They must possess the
protection type e” and contain a suita le se
aling
gasket, so that the prote
ction class of the
enclosure remains at least IP54.
Unused holes for ca le en
tries have to e
sealed with Ex-
certified plugs. Connection of
ca les and conductors of zone 21 and 22
equipment require at least the protection cla
ss
IP 66.

Operational Instruction (Original) Distribution box Type 07-5103-…./…., 07-5105-
…./…., 07-5106-…./…. and 07-5107-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje o Savi
Slovenia
Tel.: [phone]
Fax: [phone]
info@ artecvarnost.si
www. artecvarnost.si
Reservation Technical data su ject to change without notice. Changes, errors and
misprints may not e used as a asis for any claim for damages.
EN 3/3
VS
– 11 01 301 (issue No I / 2.11.2016)
Connecting conductors
Risk of serious injury due to incorrect
proceedings.

All terminal positions, including the unused
ones, are to e tightened firmly.
 The connectio
ns must e secured against
self-loosening.
Take care when connecting conductors:
• Remove approx. 6 mm (0.24 in) conduc-
tor insulation from the cores.
• Prepare the ends of fine-
stranded and
multi-
stranded conductors: Crimp wire
end sleeves with suita le crimping tools in
order to achieve
a constant pressure
quality.
 NOTICE!
Take care not to damage
the individual wires.
• Release terminals.
• Put the wire in the terminals.
•
Tight the terminals with a maximum
permissi le torque depending from the
size of the screws. For information a o
ut
tightening torque of the terminal screw,
see the manufacturer´s catalogue.
Commissioning
Before commissioning, check that:
• The distri ution ox
has een installed in
compliance with regulations.
• The distri ution ox is not damaged.
• The connection has een esta lis
hed
properly.
• The ca les have een laid correctly.
• All screws have een tightened securely.
• The distri ution ox functions perfectly.
Note
Electrical equipments, before putting into
operation, and at certain ti
me intervals, are to
be subjected and to examination by an electri-
cal expert.
Operation
Death or serious injury through improper
use.
 The distri ution ox
may e operated only
within the technical limits that apply to it
(see page 1).
Maintenance and
f
ault
c
learance
Risk of serious injury due to incorrect
proceedings.
 Only authoriz
ed qualified personnel are
allowed to do any of the work relating to
maintenance and fault clearance.
 IEC/EN 60079-17 must e o served.
 Do not open the distri ution ox wh
en
energized.
Risk of serious injury due to damaged parts.
 If any part of the equipment is damaged, it
should e exchanged only with original
parts (e.g. sealing gasket/ca le glands/
terminals).
Maintenance
Risk of serious injury due to electrostatic
charging.
 For type 07-5106-…./…., 07-5107-…./….
,
and for windows with surface resistance of
>10
9
 potential electrostatic
charging
hazard exist. Only wet cleaning is allowed.
The operator of the distri ution ox
must keep
it in good condition, monitor it
and clean it
regularly. He has to determine
the maintenance
intervals depending on the conditions of use.
Within the scope of maintenance:
• Check distri ution ox,
ca le entries,
sealings, and ca les regularly for cracks
and damage.
• Make sure that they are properly esta -
lished.
Fault clearance
The distri ution ox is defective if the encapsu-
lation is damaged and/or if one of the compo-
nents does not function any longer.
In this case:
• Replace defective parts in the encapsula-
tion with original parts immediately.
• Replace or repair the defective compo-
nents with original parts.
Note
Follow the components mounting instruc-
tions operating instructions to replace or repair
the components.
Accessories,
s
pare
p
arts
For accessories and spare parts, s
ee BARTEC
catalogue.
Disposal
The distri ution ox and its components
contain
metal and plastic parts.
Therefore the statutory requirements for dispos-
ing of electronic scrap must e o served (e.g.
disposal y an approved disposal company).
Note
Ensure environmentally friendly disposal
of all
components according to legal regulations.
Service Address
BARTEC VARNOST d.o.o.
Cesta 9.avgusta 59
1410 Zagorje o Savi Slovenia
Tel.: [phone]
Fax: [phone]