Baumer Hhs ult 400 xl User manual

ULT 400 XL

Operation manual

Read this manual prior to performing any task!

Translation of the original German document, dated 5/3/2021 English

Sensor: Adhesive monitoring

79015692, 1, en_US

Translation of the original operation manual

Baumer hhs GmbH

Adolf-Dembach-Straße 19

47829 Krefeld

Germany

Telephone: +49 2151 4402 200

Fax: +49 2151 4402 111

E-mail: [email protected]

Internet: www.baumerhhs.com

04.05.2021ULT 400 XL2

This manual is an integral part of the Baumer hhs product and

must be kept within close proximity of the system for personnel to

access at all times. This manual enables the device to be handled

safely and efficiently. In the event of a resale, the manual must be

handed over to the new owner.

Personnel must have carefully read through and understood this

manual before starting any work. Following all safety guidelines

and instructions in this manual is the basic prerequisite for safe

work. Furthermore, the local health and safety regulations and gen-

eral safety regulations also apply.

The diagrams in this manual are examples. There may be differ-

ences at the discretion of Baumer hhs.

Baumer hhs will regularly update this operating manual. Should

you notice that information is missing or that there is an error,

please notify Baumer hhs.

Contact Baumer hhs if you have any questions concerning this

manual.

We, Baumer hhs GmbH, constantly strive to improve our products.

Help us to make Baumer hhs products even safer.

Notify us of each hazardous situation that occurs in relation to

Baumer products:

nHazards that arise from the product

nHazards that arise from handling the product

nHazards that arise due to contact between materials and the

product

Please report any hazardous situations to the following email

address: [email protected].

In this case, please include the following information, if known:

nAffected product

nDescription of the hazardous situation

nSketches, photos

nName and contact information in case of any queries

Baumer hhs will process the information as soon as possible.

Due to the sometimes very short innovation cycles for electrical

parts, it is possible for the original manufacturer to withdraw prod-

ucts from the market early on (parts discontinuation).

This can mean that the availability of replacement parts being

limited, and that the original assembly cannot be repaired. There-

fore, in the event of repairs, Baumer hhs GmbH reserves the right

to replace the entire assembly concerned with another assembly

with an identical or extended functionality.

Information on the operating

manual

Please help

Notification point

Note on electrical parts

Supplemental directives

04.05.2021 ULT 400 XL 3

In addition to this document, the operating manual and the safety

advice contained therein for the delivered components and the

higher-level production equipment also apply.

Baumer hhs GmbH operating manuals and handbooks are pro-

tected by copyright. The copying, reproduction and translation, etc.

of them is prohibited. Additional copies of this operating manual

and copies in other languages can be obtained directly from

Baumer hhs.

is a registered trademark of Baumer hhs GmbH (international

registration 915310).

The right to make changes at any time and without providing

advance notice is reserved.

The contractually agreed warranties only apply if the maintenance

work described within this operating manual is carried out at the

prescribed intervals and the operating instructions are adhered to.

The instructions in the supplier’s documentation must also be

observed.

All information and instructions in this operating manual have been

compiled in accordance with the applicable norms and specifica-

tions, the current state of technology and our many years of experi-

ence and knowledge.

The manufacturer does not accept any liability for damage caused

by the following:

nThe operating manual was not followed.

nThe system was not operated according to its intended use.

nUnqualified personnel were deployed.

nUnauthorized modifications were made.

nUnauthorized technical alterations were made.

The obligations agreed in the supply contract, the general terms

and conditions, the manufacturer’s and their supplier’s delivery

conditions and the legal regulations applicable at the time the con-

tract is concluded shall apply.

Baumer hhs GmbH

Adolf-Dembach-Str. 19

47829 Krefeld

Germany

Tel.: +49 2151 4402 200

Email: [email protected]

Website: www.baumerhhs.com

A current list of local contacts can be found on our website

under Contact .

Other applicable documents

Warranty

Limitation of liability

Customer service

Supplemental directives

04.05.2021ULT 400 XL4

Email: [email protected]

Reporting hazards

Documentation

Supplemental directives

04.05.2021 ULT 400 XL 5

Table of contents

1 General................................................................................. 8

1.1 Overview....................................................................... 8

1.1.1 Sensor ULT 400 XL.................................................... 8

2 Safety and responsibility................................................... 9

2.1 Symbols in this manual................................................. 9

2.2 Designated use........................................................... 11

2.2.1 Sensor ULT 400 XL.................................................. 11

2.3 Reasonably foreseeable misuse................................. 11

2.4 Safety devices............................................................. 11

2.5 Work areas and danger zones.................................... 11

2.6 Safety marking............................................................ 12

2.7 Securing against restart.............................................. 12

2.8 Responsibility of the owner......................................... 12

2.9 Integrator responsibilities............................................ 14

2.10 Immediate measures following an accident.............. 15

2.11 Personnel requirements............................................ 17

2.12 Personal protective equipment................................. 19

2.13 Safety guidelines for transport and storage.............. 20

2.14 Safety guidelines for assembly and commis-

sioning...................................................................... 21

2.15 Safety guidelines for maintenance and resolving

faults......................................................................... 23

2.16 Safety information for replacement parts.................. 24

2.17 Component-specific safety guidelines and residual

risks of the Baumer hhs system................................ 24

2.17.1 Sensor ULT 400 XL............................................... 24

3 Layout and functional description.................................. 26

3.1 Function...................................................................... 26

3.1.1 Sensor ULT 400 XL.................................................. 26

4 Transport and storage...................................................... 30

4.1 Delivery....................................................................... 30

4.2 Transport inspection................................................... 30

4.3 Storage....................................................................... 30

4.4 Disposing of packaging materials............................... 30

5 Assembly and installation................................................ 32

5.1 Assembly ULT 400 XL................................................ 32

5.1.1 Sensor ULT 400 XL.................................................. 32

5.2 Electrical connection ULT 400 XL............................... 33

5.2.1 Sensor ULT 400 XL.................................................. 33

6 Commissioning................................................................. 35

6.1 Preparing test material for commissioning.................. 35

6.2 Commissioning ULT 400 XL....................................... 35

Table of contents

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6.2.1 Sensor ULT 400 XL.................................................. 35

7 Operation........................................................................... 37

7.1 Operation ULT 400 XL................................................ 37

7.1.1 Sensor ULT 400 XL.................................................. 37

8 Maintenance...................................................................... 41

8.1 Maintenance table...................................................... 41

8.2 Maintenance work ULT 400 XL................................... 41

8.2.1 Sensor ULT 400 XL.................................................. 41

9 Fault elimination............................................................... 43

9.1 Fault table................................................................... 43

9.2 Troubleshooting ULT 400 XL...................................... 44

9.2.1 Sensor ULT 400 XL.................................................. 44

10 Disassembly and disposal............................................... 46

10.1 Disposing of waste electrical and electronic

devices...................................................................... 46

11 Technical data................................................................... 48

11.1 Technical data for the components........................... 48

11.1.1 Sensor ULT 400 XL Sensor................................... 48

12 Replacement parts............................................................ 50

12.1 Replacement parts ULT 400 XL................................ 50

12.1.1 Sensor ULT 400 XL................................................ 50

13 Index................................................................................... 52

Table of contents

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1 General

1.1 Overview

1.1.1 Sensor ULT 400 XL

Valid for ULT 400 XL with:

Item number

79015550

General

Overview > Sensor ULT 400 XL

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2 Safety and responsibility

This section provides an overview of all important safety aspects

for the protection of people and for safe and failure-free operation.

Other task-related safety guidelines are included in the sections on

individual life phases.

2.1 Symbols in this manual

Safety guidelines in this manual are identified by symbols. The

safety guidelines are introduced by signal words, which convey the

extent of the hazard.

DANGER!