Baumer IDC200 User manual

V1.0 | 4/5/2023 | 11721150
EN-US
Operating Manual
IDC200
Codereader / Identification

Table of contents Baumer
ii Operating Manual IDC200 | V1.0
Table of contents
1 About this document .................................................................................................................................. 5
1.1 Purpose............................................................................................................................................... 5
1.2 Warnings in this manual...................................................................................................................... 5
1.3 Labels in this manual .......................................................................................................................... 5
1.4 Liability limitation ................................................................................................................................. 6
1.5 Scope of delivery................................................................................................................................. 6
2 Safety............................................................................................................................................................ 7
2.1 Personnel requirements ...................................................................................................................... 7
2.2 General information............................................................................................................................. 7
3 Description................................................................................................................................................... 9
3.1 Sensor................................................................................................................................................. 9
3.1.1 Structure ............................................................................................................................... 9
3.1.2 Functionality.......................................................................................................................... 10
3.1.3 Optical specification.............................................................................................................. 12
3.1.3.1 Field of view...................................................................................................... 12
3.1.3.2 Field of view / module width - operating distance............................................. 13
3.1.3.3 Depth of field .................................................................................................... 15
3.2 Operating and display elements.......................................................................................................... 17
3.2.1 Web interface........................................................................................................................ 17
3.2.2 Sensor LEDs......................................................................................................................... 18
3.2.3 Display .................................................................................................................................. 18
3.3 Interfaces and protocols...................................................................................................................... 19
3.3.1 PROFINET............................................................................................................................ 19
3.3.1.1 Handshake ....................................................................................................... 24
3.3.1.1.1 Simple handshake............................................................................................ 24
3.3.1.1.2 Handshake with acknowledgement.................................................................. 25
3.3.2 TCP....................................................................................................................................... 26
3.3.2.1 Command "Help" .............................................................................................. 26
3.3.2.2 Command "TR - Trigger" .................................................................................. 26
3.3.2.3 Command "SJ - Switch Job"............................................................................. 27
3.3.2.4 Command "GS - Get State".............................................................................. 27
3.3.2.5 Command "SP - Set Parameters" .................................................................... 27
3.3.3 USB-HID ............................................................................................................................... 28
4 Transport and storage ................................................................................................................................ 29
4.1 Transport............................................................................................................................................. 29
4.2 Delivery inspection .............................................................................................................................. 29
4.3 Storage................................................................................................................................................ 29
5 Installation ................................................................................................................................................... 30
5.1 General safety instructions.................................................................................................................. 30
5.2 General information for mounting........................................................................................................ 30
5.3 Notes on heat dissipation.................................................................................................................... 31

Baumer Table of contents
V1.0 | IDC200 Operating Manual iii
5.4 Mounting the sensor............................................................................................................................ 32
5.5 Accessories (not included) .................................................................................................................. 33
6 Electrical installation .................................................................................................................................. 34
6.1 General instructions for electric installation......................................................................................... 34
6.2 Connecting the sensor to the electrical system................................................................................... 34
6.3 Pin assignment.................................................................................................................................... 35
6.4 Wiring .................................................................................................................................................. 35
7 Commissioning ........................................................................................................................................... 36
7.1 Connecting the sensor to the PC ........................................................................................................ 36
7.1.1 Allocating an IP address to the PC ....................................................................................... 36
7.1.2 Determining the sensor's IP address .................................................................................... 38
8 Web interface............................................................................................................................................... 39
8.1 Functions and tasks ............................................................................................................................ 39
8.2 User interface description ................................................................................................................... 39
8.2.1 Header .................................................................................................................................. 40
8.2.2 Menu bar............................................................................................................................... 41
8.2.3 Parametrisation area............................................................................................................. 41
8.2.4 Footer.................................................................................................................................... 42
8.2.5 Visualisation area.................................................................................................................. 42
8.2.6 Measured values................................................................................................................... 43
8.3 Monitoring mode ................................................................................................................................. 44
8.4 Parameterization mode ....................................................................................................................... 45
8.4.1 Mode Parameterization Tools............................................................................................... 45
8.4.1.1 Measuring tool: Image...................................................................................... 47
8.4.1.2 Measuring tool: Barcode .................................................................................. 48
8.4.1.3 Measuring tool: Matrix code ............................................................................. 50
8.4.1.4 Auxiliary tool: Code check ................................................................................ 52
8.4.1.5 Auxiliary tool: Quality Check............................................................................. 53
8.4.1.6 Annex: Quality features for barcode and matrix code ...................................... 54
8.4.2 Mode Parameterization Communication............................................................................... 56
8.4.2.1 Communication: Data telegram........................................................................ 56
8.4.2.2 Communication: Digital output ......................................................................... 59
8.4.3 Job mode .............................................................................................................................. 59
8.5 Device configuration mode.................................................................................................................. 60
8.6 Diagnostic data mode ......................................................................................................................... 62
8.7 Statistical functions ............................................................................................................................. 63
9 Preventive maintenance ............................................................................................................................. 65
9.1 Cleaning the sensor ............................................................................................................................ 65
10 Troubleshooting .......................................................................................................................................... 66
10.1 Return and repair ................................................................................................................................ 66
10.2 Support................................................................................................................................................ 66
11 Technical data ............................................................................................................................................. 67

Table of contents Baumer
iv Operating Manual IDC200 | V1.0
11.1 Dimensional drawing........................................................................................................................... 67

Baumer About this document | 1
V1.0 | IDC200 Operating Manual 5
1 About this document
1.1 Purpose
This operating manual (subsequently referred to as manual) allows the safe and efficient han-
dling of the product .
The manual does not provide instructions on operating the machine in which the product is inte-
grated. Information on this is found in the operating manual of the machine.
The manual is a constituent part of the product. It must be kept in the immediate vicinity of the
product and must be accessible to personnel at all times.
Personnel must have carefully read and understood this manual before beginning any work.
The basic prerequisite for safe working is compliance with all safety instructions and handling
instructions given in this manual.
In addition, the local occupational health and safety regulations and general safety regulations
apply.
The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at
all times.
1.2 Warnings in this manual
Warnings draw attention to potential personal injury or material damage. The warnings in this
manual indicate different hazard levels:
Symbol Warning term Explanation
DANGER Indicates an imminent potential danger with high risk of death or
serious personal injury if not being avoided.
WARNING Indicates potential danger with medium risk of death or (serious)
personal injury if not being avoided.
CAUTION Indicates a danger with low risk, which could lead to light or
medium injury if not avoided.
NOTE Indicates a warning of material damage.
INFO Indicates practical information and tips that enable optimal use of
the devices.
1.3 Labels in this manual
Identifier Use Example
Dialog element Indicates dialog elements. Click the OK button.
Unique name Indicates the names of products,
files, etc.
Internet Explorer is not supported
in any version.
Code Indicates entries. Enter the following IP address:
192.168.0.250

1 | About this document Baumer
6 Operating Manual IDC200 | V1.0
1.4 Liability limitation
All information and notes in this manual have been compiled in accordance with the applicable
standards and regulations, the state of the art, and our many years of knowledge and experi-
ence.
The manufacturer accepts no liability for damage due to the following reasons:
nNon-observance of the manual
nImproper use
nUse of unqualified personnel
nUnauthorized conversions
The obligations agreed in the delivery contract, the general terms and conditions and the deliv-
ery conditions of the manufacturer and its suppliers, as well as the legal regulations valid at the
time of conclusion of the contract apply.
1.5 Scope of delivery
The scope of delivery includes:
n1 x Sensor
n1 x Quickstart Guide
n1 x General information leaflet
In addition, the following information is available in digital form at www.baumer.com:
nOperating manual
nQuickstart Guide
nData sheet
n3D CAD drawing
nDimensional drawing
nConnection diagram & pin assignment
nGSD file (General Station Description) for device integration into PLC configuration software
nCertificates (EU declaration of conformity, interface certificates, etc.)

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V1.0 | IDC200 Operating Manual 7
2 Safety
2.1 Personnel requirements
Certain work with the product may only be carried out by specialized personnel.
Specialized personnel are staff members who can evaluate the tasks assigned to them and rec-
ognize potential danger, based on their training and work as well as a reliable understanding of
technical safety issues.
Qualified personnel are divided into the following categories:
nInstructed personnel:
A person who has been informed and, if required, trained, by a specialist about the assigned
tasks and potential dangers of improper behavior.
nSpecialist:
A person who, based on his/her training, experience, and instruction, as well as his/her
knowledge of applicable standards, rules, and accident prevention regulations, has been au-
thorized to carry out the respectively required tasks, while recognizing and avoiding poten-
tial dangers.
nElectrical specialist:
A person with the appropriate specialist training, knowledge, and experience allowing him/
her to recognize and avoid dangers originating from electricity.
2.2 General information
Intended use
This product is a precision device and serves the detection of items, objects, or physical mea-
surement variables and the preparation or provision of measured values as electric variables for
the higher-level system.
Unless specifically labeled, this product may not be used in explosive environments.
Commissioning
Assembly, installation, and calibration of this product may only be performed by a specialist.
Installation
Only use the fasteners and fastener accessories intended for this product for installation. Out-
puts not in use must not be wired. Unused wires of cable outputs must be insulated. Do not go
below the permissible cable bending radii. Disconnect the system from power before the prod-
uct is electrically connected. Use shielded cables to prevent electro-magnetic interference. If the
customer assembles plug connections on shielded cables, then EMC-version plug connections
should be used and the cable shield must be connected to the plug housing across a large sur-
face area.

2 | Safety Baumer
8 Operating Manual IDC200 | V1.0
Disposal (environmental protection)
Used electrical and electronic devices may not be disposed of in household
waste. The product contains valuable raw materials that can be recycled. There-
fore dispose of this product at the appropriate collection point. For additional in-
formation visit www.baumer.com.

Baumer Description | 3
V1.0 | IDC200 Operating Manual 9
3 Description
3.1 Sensor
3.1.1 Structure
2
3
4 5 6
1
8
9
101112
7
Ill.1: Sensor design
1 Pointer (positioning aid) 2 qTeach Buttons
3 Display 4 LED Link
5 LED Power 6 Illuminated ring (4 x RGB LED indicators)
7 Sensor (filter recognition) 8 Camera (with electromechanical focus)
9 Internal illumination (each segment to be
switched on individually)
10 Electrical connection; 12-pin M12, A-en-
coding
11 Ethernet connection (1 GigE); X-encoding 12 USB-C connection with blind plug

3 | Description Baumer
10 Operating Manual IDC200 | V1.0
3.1.2 Functionality
Measurement results
PLCSensor
Ill.2: Functionality
nThe sensor features integrated image processing to deliver concrete results (e.g. read
code).
nPosition tracking of evaluation windows.
Measurement frequency, measurement repeat time and response time
The full sensor measurement cycle comprises the following steps:
1. Exposure and read out
2. Calculation
3. Measured value output
Process steps are executed in parallel for increased measurement speed. Below are two sce-
narios: Measurement rate limited by exposure time (fig.1) and ) and measurement rate limited
by calculation time (fig.2)
Single shot
mode (trigger)
Earliest possible
trigger pulse
Exposure &
read out
Calculation
Measured value output
Depending on:
- Exposure time
- Field of view
Measurement
repeat time
Depending on the
measurement tool
Response time
Time
Ill.3: Measurement rate limited by exposure time

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V1.0 | IDC200 Operating Manual 11
Single shot
mode (trigger)
Earliest possible
trigger pulse
Exposure &
read out
Calculation
Measured value output
Depending on:
- Exposure time
- Field of view
Measurement
repeat time
Depending on the
measurement tool
Response time
Time
Ill.4: Measurement rate limited by calculation time
The time between two exposures is called measurement repetition time and can be converted
into measurement frequency. The calculated measurement frequency indicates how many mea-
sured values the sensor can output per second.
nFormula for calculating the measurement frequency:
▪ Measurement frequency [kHz] = 1 / Measurement repeat time [ms]

3 | Description Baumer
12 Operating Manual IDC200 | V1.0
3.1.3 Optical specification
3.1.3.1 Field of view
Minimum and maximum fields of view of devices of different focal length are shown below.
B
A
A
Minimum
IDC200-W06A IDC200-W08A IDC200-W16A
A 50 mm 50 mm 100 mm
B 41 mm x 25 mm 29 mm x 18 mm 23 mm x 14 mm
Maximum
IDC200-W06A IDC200-W08A IDC200-W16A
A 1000 mm 1000 mm 1000 mm
B 649 x 408 mm 485 mm x 303 mm 240 mm x 150 mm

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V1.0 | IDC200 Operating Manual 13
3.1.3.2 Field of view / module width - operating distance
For more information on the field of view or module width in relation to working distance see the
following diagrams.
Field of view - operating distance
0
50 x 31
100 x 63
150 x 94
200 x 125
250 x 156
300 x 188
350 x 219
400 x 250
450 x 281
500 x 313
550 x 344
600 x 375
650 x 406
0 100 200 300 400 500 600 700 800 900 1000
Field of View (mm)
Working Distance (mm)
IDC200-W06A
IDC200-W08A
IDC200-W16A
Module width-operating distance (1D code)
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
0,90
1,00
1,10
1,20
0 100 200 300 400 500 600 700 800 900 1000
Module width (mm)
Operating Distance (mm)
Minimum width Module 1D [µm]
IDC200-W06A
IDC200-W08A
IDC200-W16A

3 | Description Baumer
14 Operating Manual IDC200 | V1.0
Module width-operating distance (2D code)
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
0,90
1,00
1,10
1,20
1,30
1,40
1,50
0 100 200 300 400 500 600 700 800 900 1000
Module width (mm)
Operating Distance (mm)
Minimum width Module 2D [µm]
IDC200-W06A
IDC200-W08A
IDC200-W16A

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V1.0 | IDC200 Operating Manual 15
3.1.3.3 Depth of field
For depth of field and focused area please see the diagrams below.
IDC200-W06A (Focal length: 6 mm / Aperture: 3.5)
0
2000
4000
6000
8000
10000
12000
0 200 400 600 800 1000 1200
Opera ng!distance![mm]!from!housing!front!edge
Focused!area![mm]!
(from!housing!front!edge)
IDC200-W08A (Focal length: 8 mm / Aperture: 3.5)
0
500
1000
1500
2000
2500
0 200 400 600 800 1000 1200
Opera ng!distance![mm]!from!housing!front!edge
Focused!area![mm]!
(from!housing!front!edge)

3 | Description Baumer
16 Operating Manual IDC200 | V1.0
IDC200-W16A (Focal length: 16 mm / Aperture: 1.8)
0
200
400
600
800
1000
1200
0 200 400 600 800 1000 1200
Opera ng!distance![mm]!from!housing!front!edge
Focused!area![mm]!
(from!housing!front!edge)

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V1.0 | IDC200 Operating Manual 17
3.2 Operating and display elements
3.2.1 Web interface
The sensor features a web interface enabling sensor parameterization and data visualization.
For doing so, the sensor integrates a web server. Web interface access is via web browser.
For a detailed description of the web interface, the individual elements of the user interface and
all required operating processes, see .
Ill.5: Web interface – Overview
Also see about this
2Web interface [}39]

3 | Description Baumer
18 Operating Manual IDC200 | V1.0
3.2.2 Sensor LEDs
Link Power Illuminated ring
Pointer
Designation Illuminated Flashing
Link green nif Ethernet connection
present
nDevice identification
Power green nVoltage supply present —
Illuminated ring (dis-
able via web inter-
face)
red nFail —
green nPass —
blue nReady for reading in mon-
itoring mode
nDevice identification
Pointer (disable via
web interface)
green nDevice in monitoring
mode (positioning aid)
nDevice in parameteriza-
tion mode (positioning
aid)
3.2.3 Display
The sensor features a display showing the different sensor parameters.
The following functions are available:
nIndicating firmware version at sensor boot up
nIndicating the sensor's IP address (alternating in between USB and Ethernet address)
nIndicating progress bar at Auto Setup
nIndicating job number of the currently loaded job
nIndicating the first code being read in the current job
nIndicating type and nature of the first code being read
Display will deactivate after having remained unaltered for 60 minutes (e.g. job execution). Dis-
play reactivates using the qTeach buttons or when alternating (e.g. Auto Setup).

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V1.0 | IDC200 Operating Manual 19
3.3 Interfaces and protocols
NOTICE
Unprotected network environment
The sensor does not provide any IT security. Unauthorized persons might access the sensor.
a) Check the sensor access possibilities.
b) Restrict access rights.
The sensor provides several interface and protocol options (multi-protocol sensor). The avail-
able functions and measuring rates depend on the protocol used.
Available hardware interfaces are Ethernet, USB as well as digital I/O. Available network adap-
tors are Ethernet (192.168.0.50) and USB (169.254.2.1). Logical interfaces are service in-
terface and process interface. The service interface is provided as a web interface.
The active process interfaces can be selected out of 3 variants: PROFINET IO (via Ethernet),
TCP (via Ethernet), USB-HID (via USB). Web interface and process interfaces TCP and USB-
HID utilize proprietary protocols.
The sensor supports one client connection per logical interface. At any time there is read ac-
cess via the protocols. Changing the configuration is only feasible in parameterization mode.
Switching to parameterization mode is via the web interface.
For the exact scope of interfaces and protocols please refer to the data sheet available for
download at www.baumer.com.
Also see about this
2Communication: Data telegram [}56]
3.3.1 PROFINET
PROFINET (Process Field Network) is an open Industrial Ethernet standard from PI (Profibus
and Profinet International) based on existing IT standards (such as UDP).
PROFINET data organization is modular. Data is clustered in logical groups and mapped to the
existing interfaces.
Different PROFINET modules are approved for specific PROFINETPLC slots. PROFINET mod-
ules comprise one to several submodules. Each of these modules is assigned exactly one sub-
module in subslot 1 of the sensor. The submodules are built from several data elements.
Data element update between sensor and controller (PLC) is periodically and module by mod-
ule. The desired update time is defined by control (PLC) configuration. Supported are update
times from 4 ms to 512 ms.
The following tables show the related data elements provided by the individual PROFINET sen-
sor modules.
Data mapping and evaluation in the PLC requires configuration with the respective manufac-
turer-specific tool.
More information on data telegrams at Communication: Data telegram [}56].

3 | Description Baumer
20 Operating Manual IDC200 | V1.0
Sensor functionalities mapping to PROFINET modules
The following tables provide an overview of how the sensor functionalities (data elements) are
arranged in the individual PROFINET modules.
Module: Control and status
Sensor control and status information. Selected by default, alternatively with TriggerData of dif-
ferent strings.
npermitted in slot 1
Group DataItem Format Direction Description Comment
Control Sensor control
ControlWord UINT16 PLC → Sen-
sor
Control via individual
bits:
Bit 0: Trigger
SelectJob UINT16 PLC → Sen-
sor
Active job number by de-
fault.
AlarmAck UINT16 PLC → Sen-
sor
Alarm confirmation, see
Alarm.
Module: Control and status
Sensor control and status information.
npermitted in slot 1
Group DataItem Format Direction Description Comment
State Sensor status
StatusWord UINT16 Sensor →
PLC
Status info bit-by-bit:
Bit 0: TrgRdy
Bit 1: Busy
Bit 3: Setup
ActiveJob UINT16 Sensor →
PLC
Show active job number.
Temperature UINT16 Sensor →
PLC
Temperature info
Result UINT16 Sensor →
PLC
Pass-Fail result in the
form of bits:
Bit 0: Pass
Bit 1: Fail
ResultID UINT16 Sensor →
PLC
Unambiguous result-as-
signed "Result ID" is in-
cremented by 1 with ev-
ery new result, with en-
velope at 0xFFFF.
Alarm UINT16 Sensor →
PLC
Alarm bits of individual
alarm causes:
Bit 0: …