Beam SatDOCK RST980 Instruction Manual

SatDOCK
RST980
Installation
& User Manual
Suitable for the
Iridium 9505A
Portable Satellite Telephone

RST980 Installation & User Manual
2
Beam Communications Pty. Ltd.
SatDOCK
RST980
Installation and User
Manual
Version 3
BEAM Communications Pty Ltd
8 Anzed Court, Mulgrave,
Victoria, 3170, AUSTRALIA
Information furnished by BEAM Communications Pty Ltd (BEAM) is believed to be accurate and
reliable. However, no responsibility is assumed by BEAM for its use, or for any infringement of patents
or other rights of third parties, which may result from its use. No license is granted by implication or
otherwise under any patent or patent rights of BEAM. BEAM reserves the right to change
specifications at any time without notice.
Copyright © 2008 BEAM Communications Pty Ltd. All rights reserved
Product name: RST980 SatDOCK
Manual revision: 03
Part Number: USRMAN003203
Release date: June 2008

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Package Contents
Check that your RST980 SatDOCK package contains:
1 x RST980 SatDOCK Docking Station
1 x Hands Free Interface (HFI) module
1 x Speaker
1 x Microphone
1 x Interface Cable (from HFI to SatDOCK)
1 x 3-wire Power cable harness / 2 Fuses
1 x “Iridium Antenna Guide” (printed)
1 x RAM bracket
1 x SMA / TNC Adapter
2 x M4 Screws
Optional Accessories
The following optional accessories are available for your RST980.
•Intelligent handset (uses RJ45 port)
•Antenna Cable
•Antenna
See your Service Provider for pricing and availability of these quality BEAM
accessories.

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User information
"Please record your serial number here for future reference:
Model: RST980
Serial no.: #
This number can be copied from the white label on the SatDOCK
Eg. 100A2800

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Contents
Package Contents .....................................................................................................3
User information........................................................................................................4
Safety Information.....................................................................................................6
About BEAM Communications...............................................................................10
About this equipment..............................................................................................11
Installation Guidelines ............................................................................................14
Installation Procedure................................................................................................15
Wiring for Additional Features ...................................................................................22
Using the Communication Port..............................................................................28
RS232 Data Port .......................................................................................................28
Using the Line In/Out.................................................................................................29
Connecting an Intelligent Handset (Optional)............................................................30
Power-On Messages.................................................................................................32
Assuring Quality of Iridium Service.......................................................................33
Specification Summary...........................................................................................35
Cradle Mounting DimensionsTroubleshooting.....................................................37
Troubleshooting ......................................................................................................38

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Safety Information
Note:
Read the following information before installing and using the BEAM
RST980 SatDOCK.
Your RST980 is a low power docking station for the 9505A handset; when ON, it will
charge the 9505A handset whilst docked in the RST980.
The design of your RST980 system complies with international safety standards.
Refer to the appropriate section of this RST980 Installation & User Manual for
additional safety information.
Warning:
Do not open equipment. There are no user-serviceable parts inside.
If a DC power supply is to be used, its output must comply with the
Safety Extra Low Voltage (SELV) requirements of IEC60950.
All connectors except the Line and Accessory sockets must only be
connected to equipment ports which comply with the Safety Extra Low
Voltage (SELV) requirements of IEC60950.”
Conventions in this Manual
Warnings, cautions and notes appear throughout this manual and are represented by
following conventions.
Warning: This symbol and associated text indicate a warning
note providing information to prevent personal injury or damage
to equipment.
Note: This symbol and associated text indicate a note providing
general operating information.
Interference: All wireless phones may get interference, which
could affect performance.
"Record: Write details of your unit for easy reference when
required. Ideal when troubleshooting.

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Exposure to Radio Frequency Signals
Your wireless mobile telephone is a low power radio transmitter and receiver. When it
is ON, it receives and also sends out radio frequency (RF) signals.
International agencies have set standards and recommendations for the protection of
public exposure to RF electromagnetic energy.
•International Commission on Non-Ionizing Radiation Protection (ICNIRP)
1996
•Verband Deutscher Elektrotechniker (VDE) DIN-0848
•United States Federal Commission, Radio Frequency Exposure Guidelines
(1996)
•National Radiological Protection Board of the United Kingdom, GS 11, 1988
•American National Standards Institute (ANSI) IEEE. C95. 1-1992
These standards are based on extensive scientific review. For example, over 120
scientists, engineers, and physicians from universities, government health agencies,
and industry reviewed the available body of research to develop the updated ANSI
standard.
Antenna Care
Use only the supplied or an approved replacement antenna. Unauthorized antennas,
modifications, or attachments could damage the phone and may violate local agency
regulations. Please refer to your Service Provider for further information.
Phone Operation
Do not operate your mobile telephone when a person is within 4 inches (10 cm) of the
antenna. A person or object within 4 inches (10 cm) of the antenna could impair call
quality and may cause the phone to operate at a higher power level than necessary
and expose that person to RF energy in excess of that established by the FCC RF
Exposure Guidelines.
Driving
Check the laws and regulations on the use of wireless telephones in the areas where
you drive. Always obey them. Observe the following guidelines when using your
phone while driving.
¾Give full attention to driving—driving safely is your first responsibility.
¾Use hands-free phone operation, as provided by this kit
¾Turn off the road and park before making or answering a call if driving conditions
so require.

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Electronic Devices
Most modern electronic equipment is shielded from RF signals. However, certain
equipment may not be shielded against the RF signals from your wireless phone.
Pacemakers
The Health Industry Manufacturers Association recommends that a minimum
separation of six inches (6") be maintained between a wireless phone’s antenna and
a pacemaker to avoid potential interference with the pacemaker. These
recommendations are consistent with the independent research by and
recommendations of Wireless Technology Research.
Persons with pacemakers:
¾Should ALWAYS keep the phone more than six inches from their pacemaker
when phone is turned ON
¾Should turn the phone OFF immediately if you have any reason to suspect
interference is taking place
Other Medical Devices
If you use any other personal medical device, consult the manufacturer of your device
to determine if it is adequately shielded from external RF energy. Your physician may
be able to assist you in obtaining this information.
Turn your phone OFF in health care facilities when any regulations posted in these
areas instruct you to do so. Hospitals or health care facilities may be using equipment
that could be sensitive to external RF energy.
Vehicles
RF signals may affect improperly installed or inadequately shielded electronic
systems in motor vehicles. Check with the manufacturer or its representative
regarding your vehicle. You should also consult the manufacturer of any equipment
that has been added to your vehicle.
Posted Facilities
Turn your phone OFF in any facility where posted notices require.
Aircraft
Airline regulations prohibit using your phone while in the air. Consult the local
Aviation Authority for guidelines on use of the equipment on board an aircraft.

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Potentially Explosive Atmospheres
¾Turn your phone OFF and do not remove your battery when you are in any area
with a potentially explosive atmosphere.
¾Obey all signs and instructions.
¾Sparks from your battery in such areas could cause an explosion or fire resulting
in bodily injury or even death.
¾Areas with a potentially explosive atmosphere are often but not always clearly
marked. They include, but are not limited to:
ofueling areas such as gasoline stations;
obelow deck on boats;
ofuel or chemical transfer or storage facilities;
oareas where fuel odors are present (for example, if a gas/propane
leak occurs in a car or home);
oareas where the air contains chemicals or particles, such as grain,
dust, or metal powders;
oany other area where you normally would be advised to turn off your
vehicle engine.
For Vehicles Equipped with an Air Bag
An air bag inflates with great force.
Do NOT place objects, including both installed or portable wireless equipment, in the
area over the air bag or in the air bag deployment area.
If in-vehicle wireless equipment is improperly installed and the air bag inflates,
serious injury could result.

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About BEAM Communications
BEAM Communications, is an authorised manufacturer of Iridium Satellite products.
BEAM develops subscriber products that utilise the Iridium satellite network of Low
Earth Orbit satellites, known as LEOs. The Iridium network is extensively used
around the world by commercial enterprises and defence agencies.
BEAM products address the needs of individuals, communities, government agencies
and the corporate sector, providing voice and data access without the need for
traditional wire-line or mobile phone infrastructure.
As the Iridium satellite network is global, BEAM products address global markets,
across the spectrum of rural and remote users, including households, motor vehicles,
telemetry, maritime and emergency services.
BEAM Communications Pty Ltd
8 Anzed Court, Mulgrave,
Victoria, 3170, AUSTRALIA
Web: www.beamcommunications.com
Info: [email protected]
Support: [email protected]
Tel: [phone]
Fax: [phone]

11
About this equipment
This guide outlines the details for installing the Beam SatDOCK in
conjunction with an Iridium 9505A Portable Handset.
This kit must not be used with any other device other than the
Iridium 9505A Handset.
Features
Full In-vehicle Integration
The Beam SatDOCK allows for a quality semi-permanent installation to
a vehicle. The antenna, microphone and speaker are simply installed in
a convenient location within the vehicle following the instructions
provided with the kit. The handset is simply seated in the SatDOCK cradle ready for
use.
Handset Charging
When the 9505A is seated in the SatDOCK, the 9505A battery is charged whilst the
vehicles ignition is on.
9505A Functionality
The major advantage of the SatDOCK is the hands-free use combined with a sturdy
docking capability along with the permanently installed antenna for increased call
quality and signal penetration. The 9505A will support all the standard functionality
whilst being used with the Beam In-vehicle kit, plus a single-touch mute function
accessible from the front of the SatDOCK.
Intelligent Handset Interface
The SatDOCK supports the optional Beam Intelligent Handset, RST970 via the
Hands-free Interface (HFI) module. The handset supports voice calls as well as
utilizing the Iridium SMS service. The handset is compact and includes an inbuilt ring
alert. The handset also enables a private in vehicle conversation.
RS232 Data Port
A RS232 serial data port is provided via the “Comm Port” on the HFI module,
allowing data calls, or tracking / alerting modules or a PC to be connected. Refer to
the AT commands guide on the Beam website www.beamcommunications.com for
Iridium modem commands.

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LeoTRAK (Optional)
The Beam LeoTRAK terminals provide the latest technology to support various alert,
monitoring, messaging and tracking applications. The LeoTRAK intelligent terminals
have an inbuilt GPS engine, providing pinpoint accuracy for Tracking & Alert
applications. The four different terminal variations include GPS, GPS + GSM, GPS +
Satellite and GPS + GSM + Satellite. All terminals support features such as in-built
SD card, geo-fencing capability, battery backup, and optional Control Panel.
RST980 Key Features:
¾Convenient Hands-free Operation
¾Supports Intelligent Handset
¾Handset Charging
¾Horn Alert Integration
¾11-32V DC Input
¾Easy to use
¾Supports Voice & Data Services
¾Full Duplex Hands-free Operation
¾Echo Cancellation
¾Stereo Integration Capable (Line I/O)
¾Convenient Installation
¾Robust & durable

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Equipment Overview
Side A
Side B

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Installation Guidelines
Wherever you install your equipment, follow these guidelines:
¾The units must be protected from dirt and moisture.
¾Ensure that each mounting surface is strong enough to support the component
being mounted to prevent the component from loosening over time.
¾The space around the units is sufficient to allow for cooling.
¾Select sites for mounting components that do not interfere with driver or
passenger seating or leg space.
¾Ensure that any wires or cable that attach to the item being mounted will not
interfere with driver or passenger seating or leg space.
¾Mount all components securely to prevent shifting that could cause injury or could
interfere with safe vehicle operation. Always use the supplied mounting hardware.
¾The units can be easily removed.
¾The location allows for adequate clearances for cables
¾Only qualified personnel should install communication equipment. If necessary,
contact the vehicle manufacturer for air bag information specific to the vehicle.
Routing Cables
If your vehicle is equipped with wiring troughs in the doorsills, use them to simplify
cable installation and to provide maximum protection for the cables.
If wiring troughs are not available, route cables according to these guidelines:
¾Route cables so they are protected from pinching, sharp edges, and crushing
¾Where possible, avoid routing cables above the catalytic converter
¾Use grommets wherever a cable must pass through a hole in a metal panel
¾In a vehicle equipped with electronically controlled anti-skid brakes, route all
cables on the opposite side of the vehicle from the braking modulator box to
minimize possible interference from the phone.
¾Keep all in-line connectors accessible.
The suggested path for routing cables in vehicles without wiring troughs is alongside
the drive shaft hump, under the carpet.
Caution: Air bags inflate with great force. DO NOT place objects, including
communication equipment, in the area over the air bag or in the air bag
deployment area. If the communication equipment is improperly installed and
the air bag inflates, serious injury could result.

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Guidelines for Electrical Connections
The System is designed to operate in negative ground 11-32 volt electrical systems
only.
¾The best power connection point for the positive primary power leads is the pos-
itive terminal of the vehicle battery. Often, direct connection to the battery is
inconvenient, and you may find it easier to connect the positive leads to the
starter solenoid. Always select a point as close as possible to the battery.
¾Connect the negative primary power leads to a good ground point on the vehicle
chassis or at the battery. If you must attach the negative primary power lead(s)
directly to the negative pole of the battery, you must insert a 10-amp fuse (not
included) into the ground line. Failure to insert a 10-amp fuse can cause the
telephone to overheat.
¾Many parts of the vehicle can produce electrical noise that interferes with the
electrical radio system operation. The ignition system is the most common source
of electrical noise interference. Before you begin installation, ensure that the
ignition wiring and connections to the vehicle battery are in good working
condition.
¾Verify that low resistance connections are present between the battery negative
terminal, the vehicle chassis, and the engine block. All wire connections should
be clean and tight.
At 13.6 volts, the phone draws less than 3 amps when transmitting. Confirm that the
vehicle’s battery and alternator have sufficient current capacity to deliver at least 3
amps more than the maximum current that may be required by the vehicle and its
other accessories.
Warning: Do not connect the SatDOCK to the interface cable until the
full installation is completed.
Installation Procedure
Install the components in the following order:
1. Mount/Install SatDOCK cradle
2. Mount/Install HFI box
3. Installing interface/antenna
cables
4. Install directional microphone
5. Install speaker
6. Install External Iridium Antenna
7. Connect Power
8. Operating tips
- Docking & Undocking your
handset
- Mute function & Privacy Mode

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Installing the SatDOCK Cradle
When selecting a location for the SatDOCK cradle, consider these guidelines:
¾Ensure that each mounting surface is strong enough to support the control unit.
¾Mount the handset so that it is within easy reach of the driver during normal
vehicle operation.
¾Ensure that the SatDOCK is within reach of the HFI unit.
¾Position the handset and cables so that it does not interfere with vehicle
operation or with driver or passenger seating or leg space.
Mount the cradle/holder so that the handset is within easy reach of the driver
during normal vehicle operation.
Allow enough room so that you can easily insert the smart handset into and remove it
from the cradle.
Ensure sufficient room is allowed for the use of the antenna connector and antenna
cable on the rear of the SatDOCK Cradle.
Securely mount the cradle in the desired location, ensuring that it is not obstructing
any of the vehicles controls or accessories.
An optional mounting bracket may be used for more tailored installations. Various
brackets can be obtained from Auto Electricians or automotive parts suppliers.
The SatDOCK can be either mounted directly to a flat
surface by using the 2 holes in the back of the cradle as
pictured below, or by means of using the RAM bracket as
outlined below.
Step 1: Secure one the pivot bases to a convenient place in your
vehicle as per the above considerations.
Step 2: Secure the 2nd pivot base onto the rear of the SatDOCK by using
2 of the supplied M4 screws.
Step 3: Clamp the connecting bracket to each of the pivot knobs to
secure the SatDOCK in place.

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Installing Hands Free Interface Unit (HFI)
In many vehicles, the best location for these units is on the floor or the rear vertical
panel of the trunk compartment. Alternate locations include under the dashboard,
under the front or rear seat, or under the rear speaker deck panel.
Caution: Always use the supplied mounting hardware for mounting the
units. If not mounted properly, the transceiver may shift when the vehicle is
moving, which can interfere with proper operation of the vehicle.
Performance of electronically controlled brake and/or guidance systems can, under
certain unique conditions, be subject to interference by mobile radio operation.
Although the transceiver exceeds all requirements regarding radio frequency
emissions, you should mount the transceiver as far as possible from the guidance
system and/or braking modulator box (usually located in the trunk) to minimize any
interference.
The best location for mounting the HFI Adapter Box is under the dashboard or front
seat within reaching distance of the 9505A handset when in the SatDOCK.
To install the box, follow these steps:
1. Using the Hands Free Interface as a template, mark the hole locations.
2. Remove the bracket, and use an awl or similar device to start the holes at
the marked locations.
3. Drill the holes & mount using the six screws provided with the fuse kit.
Using the Connector Plugs
The connector plugs can be removed from the Hands Free Interface for easy wiring
and then connected once completed.
The screw connector enables the cables to be securely fastened. Ensure that no
wires are exposed once the screw is fastened to avoid blowing a fuse.
The cables should only be connected as specified according to the below diagram.
The external ring alert and the Mute connector are for optional wiring. Refer to the
earlier section for details.

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ELECTRICAL LEGEND
1 - RED = +12v (B+)
2 - Black = GND (B-)
3 - Green = Accessory Power (Acc)
13 2
Radio Mute & Horn Alert: Output that switches to ground when active
Connecting the Interface cable and Antenna Adapter
1. Affix the supplied TNC / SMA adapter to the antenna cable
2. Connect this end of the cable to the SMA connector on the rear of the
SatDOCK.
3. Connect the Interface cable to the rear of the SatDOCK as pictured below,
ensuring you fasten both thumb screws.

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Installing the Directional Microphone
Follow these steps to mount the microphone:
4. installing the microphone cable in a concealed area, where the cable will not
get damaged, typically down the drivers A pillar,
5. the microphone can then be simply left exposed to a short distance as per the
picture below. The microphone should be installed in a location that is no
greater than 45cm / 1’6” away from the driver. Distance greater than this will
cause an attenuated voice level received.
The microphone can also be installed in the centre of the cabin if required so it is
central to the vehicles interior space.
Follow these guidelines for positioning the microphone:
1. Do not place the microphone so
that the visor can block it when
flipped up or down.
2. Do not place the microphone
where it is exposed to direct air
flow from an open window
3. Route the cable carefully to
ensure that it does not get crimped
by any heavy objects or
enclosures this will avoid
damaging the cable.
4. Ensure the Microphone is not
installed in a location that is
subject to excessive driving or this
may impact on the call quality.

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Selecting a Location for the Microphone
The hands-free directional microphone must be properly positioned in the vehicle to
ensure optimum performance.
When selecting a location for the microphone, consider these guidelines:
¾Mount the microphone near the centre of the vehicle, either on the driver-side sun
visor or on the head-liner above the driver.
¾Do not position the microphone where it may be blocked by the visor.
¾Position the microphone so that it faces the user of the mobile when the user is
seated normally.
¾Do NOT position the microphone near a window or in any location where road
noise or any ambient background noise may be high (above 85 dB SPL).
¾Do NOT position the microphone where it will be affected by the output of the
speaker (see below).
CORRECT