Bedford 2 Door Robe Unit User manual

WARNING: Contains small parts, keep out
of reach of children.
SAI Global
615 Goodwood Road,
Panorama SA 5041
PO Box 18 Melrose Park SA 5039
Telephone: [phone], Fax: [phone]
Email: [email protected]
ww
w
.bedfordgroup.com.au
IMPOR
T
ANT
Before Commencing Assembly:
• Read all instructions COMPLETELY
• Ensure all listed parts are present
2 Door Wall Unit
ASSEMBL
Y GUIDE
If any parts are missing from Parts List 1, please
contact 1800 822 823.
If any parts are missing from Parts List 2, please
contact 1300 559 387.
.
NUMBER SHOWN ON THE CARTON.
1800 822 823 AND QUOTE THE BA
TCH
REGARD TO THIS PRODUCT
PLEASE CALL
IF YOU NEED TO CONTACT US
WITH
as described in the Assembly Instructions.
•
Ensure ALL melamine edges are facing
CARPET)
clean and flat (DO NOT WORK
ON
• Ensure your work surface is solid, level,
CAUTION
(Philips Head Screwdriver, Hammer &
Wood Glue)
complete the assembly
• Ensure you have the required tools to
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Revision 3

595
280
590
447
868
280
868
75
894
589
Part No. Description Qty.
1 32 2Cabinet End
Qty.DescriptionPart No.
23 Rails
Qty.DescriptionPart No.
Part No. Description Qty.
Door 524 Back
Qty.DescriptionPart No.
Part No. Description Qty.
Wooden Dowels6 8
Part No. Description Qty.
Hardware Pins12 12 113 Allen Key (4mm)
Qty.DescriptionPart No.
5014 Nails
Qty.DescriptionPart No.
47 Hinge Screw (15mm)
Qty.DescriptionPart No. Part No.
Handle Screw
Description
8
Qty.
8
Top/Fix Shelf/Bottom
1
2Handle9
Part No. Qty.Description
4Hinge10
Part No. Qty.Description
12Screw Cams11
Part No. Qty.Description
12Cover Caps15
Qty.DescriptionPart No.
Parts List 1
2 Door Wall Unit
Parts List 2
2 Door Wall Unit
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Revision 3

6666
3
11
11
1111
2 (Top)
Edge strip
1212
1212
1212
Edge Strip
1 (Cabinet End)
Edge Strip
Edge Strip
Step 1
Cabinet end panels
Lay the cabinet end panel (1)
on a flat protected surface with
holes facing up. Please note that
the left and right end panels are
reversible. Screw the hardware pins
(12) in the holes shown.
Repeat the step for other cabinet
end panel (1).
Step 2
Top, bottom and fix shelf
Lay the top (2) on a flat protected surface
with hole
s facing up and insert the cams
(11) in the holes with arrows pointing to the
side as shown. Please note that top, fix shelf
and bottom are same. Make sure to push the
cams (11) all the way in by gently tapping them
in with a hammer.
Repeat the step for fix shelf (2) and bottom (2).
Step 3
Inserting dowels into rails
Please insert wooden dowels (6)
into the rail (3). It is recommended
to use glue prior to inserting wooden
dowels into rails (please remove excess
glue with a damp cloth). Make sure to
push the dowels (6) all the way in by
gently taping them in with a hammer.
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Revision 3

Hinge Plate
Screw 2
Hinge
Edge Strip
4 (Door)
Edge
strip
Step 4
Attaching hinge plate to the cabinet ends
With left cabinet end (1) lying flat and with its melamine edge facing toward the
assembler, lay the door panel (4) next to the cabinet end panel as shown, making
sure that the top of cabinet end panel (1) and door (4) is level. The door panel (4)
can easily be identified by large 26mm diameter hole.
Loosen centre screw 2 and separate the hinge mounting plates from hinges. Attach
hinge to the door panel (4) by positioning the body of hinge in large 26mm diameter
holes and secure in place using hinge screws (7). Secure the two hinge mounting
plates on the cabinet end panel (1) in holes directly opposite to the hinge in the door.
Repeat for the other door (4) and right cabinet end (1).
Step 5
Attaching rails to the cabinet
end
With the left cabinet end (1) lying flat and
with its melamine edge facing away from
the assembler, fix the rails (3) to the
cabinet end (1), making sure that the
edge strip faces toward the centre of the
unit. It is recommended to insert small
amount of glue in the dowel holes prior
to inserting rails.
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Revision 3

5 (Back)
141414
11
11111111
11
2 (Top)
2 (Fix Shelf)
2 (Bottom)
1 (Left Cabinet End)
Edge strip
Edge strip
Start
Start
11
11
1111
1111
1 (Right Cabinet End)
Edge Strip
Finish
Finish
Step 7
Attaching right cabinet end and back
Insert small amount of glue in the dowel holes
of the right cabinet end (1) (please remove
the excess glue with a damp cloth). Making
sure that all the hardware pins and dowel
holes in the right cabinet end (1) align with the
above assembly and edge strip faces toward
the front of the unit, gently press the right
cabinet end down so that it is completely
pressed up along the top, fix shelf, bottom (2)
and rails (3) (no gap). Lock the cams (11) in
position by rotating clockwise 180o, using
A
llen Key (13).
Now, carefully lay the unit face down on a
flat protected surface to avoid damaging
melamine edges (raw edges facing upward).
Position the back panel (5) against the top
rear of the unit (approximately 3mm in from
edges) with white side facing inward. Ensuring
cupboard is square, nail into position along all
edges, taking care to avoid nails breaking
through the
surface o
f
cabinet end
panels.
Step 6
Attaching top, fix shelf and
bottom to the cabinet end
Attach the top
to the cabinet end (1)
with
edge strip facing toward the
front of the unit and cams facing to
the top of the unit. Attach
the fix shelf (2) and the bottom (3)
to the cabinet end with cams facing
to the bottom of the unit. Lock the
top, fix shelf and bottom (2) in place
by rotating cams (11) in clockwise
direction through 180o using Allen
Key (13).
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88
9
2mm
Screw 1
Screw 4
Screw 3
Screw 2
Step 8
Doors assembly with the unit
Hold the door (4) straight against the unit so
that the screw 2 in the hinge plates are in
line with hole in the hinge and top edge of
the door is level to the top of the cabinet.
Tighten hinge screw 2.
Repeat for the other door.
Fix handles (9) onto the doors using handle
screws (8).
Fix cover caps (15) on the cams.
Step 9
Hinge adjustment
•Screw 1 is used for adjustment between cabinet end and door.
•Screw 2 is used to secure hinge to end.
•Screw 3 and 4 are used for gap adjustment between cabinet top and door as well as to secure hinge
plate to cabinet end.
The following instructions should be followed to adjust hinges if the gap between the door and cabinet end is
too wide or narrow:
1. Start from the top hinge.
2. Loosen screw 2 by turning screw in an anti-clockwise direction.
3. Now turn screw 1 in a clockwise or anticlockwise direction depending on which way the door needs to be
moved (the amount to turn this screw is determined by the width of the gap between the cabinet end and
doors).
4. Tighten screw 2 by turning in a clockwise direction.
5. Repeat these steps for the bottom hinge.
6. Repeat step 1 to 5 with other door.
7. Check gap between cabinet doors as well as cabinet door and cabinet end
(should be approx 2mm), if not
same, repeat steps 1 to 6.
To adjust the gap between cabinet top and door (should be 2mm), loosen screw 3 and 4 of top and bottom
hinge by turning screws in anticlockwise direction. Adjust the gap between cabinet top and top edge of the
door. Once adjusted, tighten the screw 3 and 4 by turning in clockwise direction.
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Bedford Furniture is part of the Bedford Group. Bedford is
a South Australian not-for-profit organisation dedicated to
enhancing the lives of people with a disability or disadvantage
through employment, training, residential services and life-skills.
Bedford Furniture Employee – Nick Fuller
615 Goodwood Road, Panorama SA 5041
PO Box 18 Melrose Park SA 5039
Telephone: [phone], Fax: [phone]
Email: [email protected]
www.bedfordgroup.com.au
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