BEINAT SG800 User manual

CONFORMITY
Installation and user
guide

Important: Assembly / maintenance of the appliance must be carried out by qualified personnel and in
accordance with applicable laws and regulations.
The manufacturer assumes no responsibility for the use of products that have to comply with particular
environmental and / or installation standards.
Important note
Before connecting the equipment, it is recommended that you read the instruction manual carefully and
keep it for future reference. It is also recommended to perform the electrical connections correctly as
per enclosed drawings, observing the instructions and the Standards.
N.B. Refer to the documentation in all cases where the symbol is on the side
EN50194
EN 50270
Compliant EN 60079-29-1
Installation EN60079-29-2
Reports issued by TUV Italia
Channel: Beinat gas solutions
Electric connections also available on
Stand-alone Gas Sensor SG800
V. R4
The SG800 is born from the elegance and prestige that has always distinguished BEINAT S.r.l. and from
the home fitness concept.
The probe is a Catalytic gas detection unit with IP66 protection that, together with one of BEINAT’s industrial
type Control Units or stand-alone, detects the presence of esplosive gas such as Methane, LPG, Hydrogen,
Freon, Chlorine, Idrogen Sulphide, OXYGEN, and other type of gas.
The probe has two danger levels:
1st LEVEL, pre-alarm. This was set at see Table on page 2
2nd LEVEL, main alarm. This was set at see Table on page 2
For Oxygen ALARM, for <Oxygen deficiency and > Oxygen Excess
The probe is managed by a microprocessor which not only supplies an alarm signal to the control unit connected
to it, but also allows execution of a self-diagnosis and therefore an AUTOMATIC CALIBRATION, in order to always
have the maximum detection accuracy.
The self-calibration means the probe adapts in harsh and variable temperature environments, avoiding false alarms
due to anomalous events.
The probe has a 0 ÷ 20 % LEL linear output conforming to the 4 ÷ 20mA standard, for which can be connected
with one of BEINAT's industrial control units.
The important innovation of this probe is:
The possibility to substitute the sensor at the end of the operating cycle or fault by the technician without having
to send to BEINAT Srl.
Instrument of testing TS1008
To facilitate the reading of the functional parameters of the probe as well as the
control of annual operating, the BEINAT S.r.l. has built a new portable tester TS1008.
The tester allows to read all the data in the memory of the probes eand by serial
transmission,it prints the ticket that confirms the testing data, certifying your own work.

Page 2
Technical Specifications
Precautions
Power Supply .................................................................................................... 12÷24VDC ± 10%
Power demand ................................................................. 90 mA in operating, 160 mA in alarm Max @ 13,8 V
Main Alarm Relay Contact Range ................................................ 10A 48V resistive - 5A 30Vdc resistive SELV
Pre-Alarm and Fault Relay Contact Range ................................. 10A 48V resistive - 0,5A 30Vdc resistive SELV
Sensor ............................................................................................................................... see below
Sensitive element working range ...................................................................................... To 100% of LEL
OXYGEN
Gas Detection: ...................................................................................................................... Oxygen
Sensitive element working range, ..................................................................................... 0 - 25 % di O2
Detection mode Selectable by switch ............................................... 18% ÷ 20,8% O2, or 20,8% ÷ 22,5% O2
Analog output signal....................................................................................... 4÷20 mA standard tolerance
Selection of the operating Range ................................................................ from 20% of LEL to 100% of LEL
Detector accuracy ..................................................................................................................... 1% FS
Long term shift in clean air ................................................................................................... < 3% of LEL
Auto zero procedure ............................................................................ Included in the software algorithms
Response Time ............................................................................................................................ <10”
Warm-up time ................................................................................................................... 1,30 minutes
Functioning humidity ............................................................................................. 0-90% non condensed
Functioning temperature ................................................................................................ -10°C to +50°C
Control units usable ............. BX444-Mc, BX449F, GS100M, BX180, BX280, BX150, GS300-Mc, BX316xp, BX308xp
Max. distance between probe and unit .......................................................................................... 100 m
Cable diameter for connecting probe .............................................................................................. 1 mm
Connection: The cable of connection of the probe must not be installed together with the power cables.
Otherwise, make sure to use a shielded cable
Probe’s body material ............................................................................................................. Alluminium
External degree of protection ........................................................................................................ IP66
Size ................................................................................................................................. 100x100x60
WARNING!
The sensor CATALYTIC has a duration that can vary from about 5 to 6 years in clean air.
The working temperature of the probe varies from –10°C to+ 50°C.
Each immediate puff of gas that exceeds 100% of L.E.L.takes away months of life from the sensor.
It must do the test of the detector simulating the gas detection using a pre-calibrated gas spray.
N.B. The operating test and eventual calibrazine must be performed at least 1 time a year by qualified technician.
CHECK the integrity of the unit after having removed it from the box.
Check that the data written on the box correspond to the type of gas used.
When doing the electrical connections, follow the drawing closely.
Any use of the detector for purposes other than the intended one is considered improper,
and as a result of which BEINAT S.r.l. therefore disclaims any responsibility for possible
damages caused to people, animals or objects.
TERMS and EXPECTATIONS: The installation of the SG800 Probe, its ordinary and
extraordinary maintenance, every six months, and its out of service removal at the end
of the functional life guaranteed by the manufacturer, must be carried out by authorized
or specialized personnel.
Do not allow it to become wet.
The control unit can be seriously damaged as it is not waterproof either when immersed
in water or exposed to high levels of humidity.
Do not drop it.
Heavy knocks or falls during transportation or installation can damage the appliance.
Avoid abrupt temperature fluctuations.
Sudden temperature variations can cause condensation and the control unit could work poorly.
Cleaning
Never clean the device with chemical products. If necessary, wash with a moist cloth.
Code Type of Gas Sensor Working range Temperature
SG800met Methane Catalytic LEL0-100% -10+50°C
SG800gpl LPG Catalytic LEL 0-100% -10+50°C
SG800idr Hydrogen Catalytic LEL0-100% -10+50°C
SG800amX Ammonia explosive Catalytic LEL0-100% -10+50°C
SG800amT Ammonia toxic Elect. Cell ppm 0 - 50 -30+50°C
SG800O2Oxygen Optics fluoresence depletion/excess -30+50°C
SG800ace Acetylen Catalytic LEL0-100% -10+50°C
SG800vbe Gasoline Catalytic LEL0-100% -10+50°C
SG800alc Alcohol Catalytic LEL0-100% -10+50°C
SG800ara Whitespirit Catalytic LEL0-100% -10+50°C
SG800eth Ethanol Catalytic LEL0-100% -10+50°C
SG800act Acetone Catalytic LEL0-100% -10+50°C
SG800hex Hexane Catalytic LEL0-100% -10+50°C
SG800eta Ethyl Acetate Catalytic LEL0-100% -10+50°C
SG800clo Chlorine Catalytic ppm 0 - 10 -20+50°C
SG800idso2 Hydrogen Sulphide Elect. Cell ppm 0 - 15 -20+50°C
SG800fre1 Freon R134A Semiconductor ppm0-5000 -20+60°C
SG800fre2 Freon R404A Semiconductor ppm0-5000 -20+60°C
SG800fre3 Freon R407C Semiconductor ppm0-5000 -20+60°C
SG800fre4 Freon R410A Semiconductor ppm0-5000 -20+60°C
Technical Features SG800

Page 3
CONTROLUNITS MOUNTING PROBES Max. DEGREE PRE ALARMS POSITIVE OPERATING
protec. alarms safety range
GS100M unit 1zone Wall/cabinet 1 IP44 2 1 Y ES N O
GS300M unit 1zone Wall/cabinet 3 IP44 2 1 Y ES N O
BX444-MC unit 1 zone Wall/cabinet 4 I P44 2 1 YE S N O
BX150 unit 1 zone Panel 1 IP42 1 1 Y ES N O
BX180 unit 1 zone Omega bar DIN 1 IP20 1 1 Y ES N O
BX280 unit 1 zone Omega bar DIN 2 IP20 1 1 Y ES N O
BX449F unit 1 zone Omega bar DIN 4 IP20 1 1 Y ES N O
BX308 unit 1 zone Omega bar DIN 8 I P20 1 1 YES YES
BX308/Box unit 1 zone Wall 8 IP65 1 1 Y ES YES
BX316 unit 2 zones Barra Omega 16 IP20 1 2 Y ES YES
BX316/Box unit 2 zones Wall 16 IP65 1 2 YES YES
TAKITJ8*DataCollector Wall 8 IP65 - - - -
Compatible control units
The installation of the detector is not exempt from ...… The compliance with all regulations concerning the
characteristics, installation and use of gas appliances. The ventilation of the spaces and the elimination of combustion
products are described in the UNI norms according to ART. 3 LAW 1083 / 71 and relevant legal provisions.
MAINTENANCE
The user periodically (every 6 months) must perform a check of the operation of the control unit by spraying
a suitable test gas at the base of the probes connected until the alarm condition is reached.
• At least once a year make a more accurate check by a specialist technician.
• Disabling the detector must be carried out by qualified personnel.
100 mm
100 mm
40 mm
Front View
Side view
60 mm
80 mm
80 mm
Rear View
Hole 6,5 mm

The positioning of the probe is a factor of crucial importance for the correct functioning of gas detection.
In order to obtain the maximum results from an appliance and minimize the probabilities of false alarms, we
recommend to follow this diagram and to keep in mind the following general rules.
The remote probe must be located at different heights, according to the type of gas.
These heights are:
- 30 cm from the lowest point of the floor in order to detect heaavy gases :LPG, gasoline, Alcohol,
White spirit, Ethanol, Acetone, Chlorine
- 30 cm from the highest point of the ceiling in order to detect light gases: Methane, Ammonia, Acetylen,
Hydrogen
- The probe should not be placed near the appliances to be controlled (boilers, burners, industrial kitchens,
etc.) but on the opposite wall.
- The probe should not be affected by smoke, vapour, etc. as they could distort their measurement. It must
be placed away from sources of heat, suction fans, ventilation fans.
Positioning of the Probe
Page 4
Detection Diagrams Data
NO ! NO ! 30 cm. Light Gases
Light medium gas volatile
30 cm. Heavy Gases
YES
ppm
0 50 100 150 200 250 300
6,7
Diagram of Toxic Gas Detection
0 4 5 10 15 20
7,2
20
m A
linear +/-5%
Fault zone
9,3
12
14,6
17,3
Diagram of Explosive Gas Detection
0 4% 8% 12% 16% 20%
0 4 5 10 15 20
7,2
10,4
13,6
16,8
20
mA
linear +/-5%
L.I.E.
Fault zone
0 18,5 19,5 20,9 22,5 23,5 25.0 %vol
0 4 15,8 16,5 17,4 18,4 19,4 20 mA
Oxygen
Normal level
Pre-alarm
Pre-alarm
Deficiency
Oxygen alarm
Excess
Oxygen alarm

Page 5
Led Pre-alarm
Led alarm
Led fault
Led ON
USB data port
Description and connecting probe SG800 for explosive gases
WARNING
Before connecting to the mains power, ensure the voltage is correct. Carefully follow the instructions and the
connections according to Regulations in force, keeping in mind that the signal cables should be laid separate
from the power cables.
Electrical connections
All relays are voltage free.
Contact capacity 10A 48VDC resistive SELV
C
NC
NO
CNC
NO
CNC
NO
10 9 8 7 6 5 4 3 2 1
Linear output 4-20 mA
Powersupply
12÷24 V.
+
Generalalarmrelay Fault relay
Pre-alarm
relay

Page 6
Attention!!
The regulations described in this paragraph must performed be authorized and specialized technician are suceptibile to
compromise the safety of the survey.
If the device does not start up.
Check that the 12/24 Vdc power is present, and that positive and negative polarity has not been inverted.
If the Fault LED lights up.
If the fault signal reaches the control unit connected to the probe.
Check that the cables are connected according to the drawing, and that the wire isolation sheath has not been pinched.
Check the voltage at the terminals 1-2. It must be higher than 11Vdc and lesser than 25Vdc.
Check the voltage at the terminals 2-3. It must be from a minimum of 0.8 Vdc to a maximum of 1.1 Vdc
If other problems arise, the Distributor of BEINAT S.r.l. should be contacted directly.
Troubleshooting before calling a technician
Description and connecting probe SG800/Freon - OXYGEN
Led ON
USB data
NC
C
General Alarm
R
5 4 3 2 1
Power supply
12÷24 V.
Linear output 4-20 mA
The relay is voltage-free.
Contact capacity 1A 48VDC
SELV
USB data
OXYGEN
FREON
Linear Otput 4-20 mA
3 2 1
R
013
2
1,1
VDC
Voltmeter
Power Supply
12÷24 V.
WARNING.
These measurement should be performed in
clean air.
Moreover, this test must be performed only with
the probe connected to a control unit, or with a
220Ohm resistanceinstalled betweenterminal2
and terminal 3.
Switch 1Positive safety
ON position: Positive safety inserted
OFF position: Positive safety switched off
Switch2determinationthresholds
ON position:
Threshold of intervention from <18.5 to> 23.5 vol
OFF position:
Threshold of intervention from <19.5 to> 22.5 vol

Page 7
The installation of the SG800 probe, its ordinary and
extraordinary maintenance, and its out of service removal at
the end of the functional life guaranteed by the manufacturer,
must be carried out by authorized or specialized personnel.
The general test should be performed by issuing gas from a
pre-calibrated aerosol within the percentages illustrated on
the side.
Important: This test must be carried out at least once a
year.
GasInputTest
Test after replacing the sensor.
Reconnect the power, the probe starts blinking to the waiting time (Warm-up).
After waiting you can proceed to test the functioning inputting the sample gas.
WARNING !! From this moment on for all the duration of 24 hours of self-calibration, the probe must stay in
clean air without loss of GAS.
The probe continues to blink at a low frequency again for 24 hours to make sure that the probe do the auto
calibration.
Maintenance and gas sensor replacement
Before performing this operation disconnect the power to the probe,
Only explosive Gas
WARNING! Actions to be taken in case of alarm
Gas
1) Put out all free flames.
2) Close the main gas tap or the LPG cylinder tap.
3) Do not turn any lights on or off; do not turn on any electrical device or appliance.
4) Open windows and doors in order to increase ventilation.
If the alarm stops, its cause must be found and the relevant consequent measures taken.
If the alarm continues and the cause of gas presence cannot be found or removed, abandon the building and call
the emergency services when outside (fire department, distributors, etc.)
IMPORTANT: The operation test should not be carried out with the gas tap as this does not guarantee a sufficient
concentration to activate the general alarm.
Warning !!
If you have the following symptoms: vomiting, sleepiness, or else, go to the closest first aid station
and inform the operators that you could have been poisoned by Carbon Monoxide, or by an excess
or deficiency of oxygen
Gas
TEST SG800
Ammonia At 20% del L.I.E. ±2%
Acetylen At 20% del L.I.E. ±2%
Gasoline At 20% del L.I.E. ±2%
Alcohol At 20% del L.I.E. ±2%
White spirit At 20% del L.I.E. ±2%
Methanol At 20% del L.I.E. ±2%
Acetone At 20% del L.I.E. ±2%
Chlorine At 20% del L.I.E. ±2%
Hydrogen At 20% del L.I.E. ±2%
Xylene At 20% del L.I.E. ±2%
FREON At300ppm ±2%
OXYGEN At 18.0% ±2%
Probewith sensor Probe with sensor Sensor Probe with sensor
to be raplaced removed remounted

BE-Rev 4 17 25
Serial Number
Stamp and signature of the dealee
Sensor SG800
Purchase date
Lo styling è della b & b design
In agreement with its continuous development policy, we reserve the right to modify its products without notice.
Madein Italy
IP66
Business - [e-mail]
Help Desk - [e-mail]
BEINAT S.r.l. Via Fatebenefratelli 122/C
10077, S. Maurizio C/se (TO) - ITALY
Tel. [phone] - Fax [phone]
http:// www.beinat.com
INSURANCE. This device is insured by the SOCIETÀ REALE MUTUA for the PRODUCT'S GENERAL LIABILITY
up to a maximum of 1,500,000.00 EURO against damages caused by the device in case of failures in functioning.
WARRANTY. The warranty term is 3 years from manufacturing date, in agreement with the following
conditions. The components acknowledged as faulty will be replaced free of charge, excluding the replacement
of plastic or aluminium cases, bags, packing, batteries and technical reports.
The device must arrive free of shipment charges to BEINAT S.r.l.
Defects caused by unauthorized personnel tampering, incorrect installation and negligence resulting from
phenomena outside normal functioning shall be excluded from the warranty.
BEINAT S.r.l. is not liable for possible damage, direct or indirect, to people, animals, or things; from product
faults and from its enforced suspension of use.
DISPOSALOFOLDELECTRICAL &ELECTRONICEQUIPMENT.
This symbol on the product or its packaging to indicates that this product shall not be treated as household waste. Instead,
it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment, such as for
example:
- sales points, in case you buy a new and similar product
- local collection points (waste collection center, local recycling center, etc...).
By ensuring this product is disposed of correctly, you will help prevent potential negative consequence for the environment
and human health, which could otherwise be caused by inappropriate waste handing of this product. The recycling of materials
will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local
city office, your household waste disposal service or the shop where you purchased the product.
Attention: in some countries of the European Union, the product is not included in the field of application of the National Law
that applies the European Directive 2002/96/EC and therefore these countries have no obligation to carry out a separate
collection at the “end of life” of the product.