Benassi BL 6000 User manual
SpA
INSTRUCTION MANUAL
TILLER
BL6000
19/04/2011
SpABL6000
2
INDEX
INTRODUCTION…………………………………………………………………....2
SAFETYRULES............................................................................2
KEYTOMACHINEPARTS...........................................................3
IDENTIFICATIONSANDTECHNICALSPECIFICATIONS ...............3
CEMARK .................................................................................3
TILLINGUNITS ........................................................................3
DIMENSIONS ..........................................................................4
PACKINGANDTRANSPORT…………………………………………………...4
STICKERSFORINSTRUCTIONANDSAFETY ...............................4
STARTINGANDSTOPPING..................................................... 5
USEANDADJUSTMENT......................................................... 6
SPURADJUSTMENT ............................................................... 6
TRANSFERWHEELADJUSTMENT........................................... 6
SERVICING................................................................................. 7
CLUTCHBELT ......................................................................... 7
WARRANTY............................................................................... 8
INTRODUCTION
•Dearuser,wethankyouforpreferringaBENASSIproduct.
•Weareconfidentthatthetopperformanceandtheeasyuseofourmachinewillsatisfyyou.
•Thismachineistheresultofalongexperienceworkingatthetopqualitystandardandusingfirstqualitymaterial.
•Carefullyusingandservicingthismachine,youwillcertainlygetsatisfactoryperformancesforalongtime.
•Pleasereadverycarefullythisbookletbeforeusingyourtiller.
•Payspecialattentiontotheinstructionsmarkedoutbythefollowingsign:
ATTENTION
•Failuretocomplywiththeseinstructionscancausefatalinjury(TRANSLATEDFROMTHEORIGINALMANUAL).
SAFETYRULES
WARNING:Please,readverycarefullythisbookletbeforeusingyourmachine.Carefullyusingand
servicingthismachine,youwillcertainlygetsatisfactoryperformancesforalongtime.
FailuretocomplywiththeseinstructionsmayCAUSEfatalinjuryTOTHEOPERATORORDAMAGETO
THEMACHINE.
•Pleasereadcarefullytheoperationandmaintenancemanualsuppliedwiththemachine.
•Theuseofthemachineisforbiddentopersonsyoungerthan16years.
•Theoperatorisresponsibleofanypossibledamageandheshouldalwaysdrivethemachine
carefullyandsafely.
•Anypersonunfamiliarwiththemachinewhohasneveruseditisobligedtoreadfirstthe
instructionmanual.
•Beforecarryingthemachinealwaysemptythefueltank.
•Beforeleavingthemachinebesurethatitisfullystopped.
•Neverusethemachinebarefootorwearingsandals,alwayswearheavyshoesandlongtrousers.
Alwaysinspecttheareawhereyouwanttoworktakingoffstones,branches,wiresandanyother
thingwhichcouldbedangerous.
•Beforestartworking,makesurethataradiusofminimum5mt.iscompletelyfree.
•Cleananypossibleleakageoffuel.
•Alwaysfillupthetankwhentheengineisoffinanopenspacefarfromfiresoranyheatingsource
anddon’tsmokeduringthisoperation.
•Beforestartingthemachinemakesurethatyoucanquicklystoptheengineandthatyouare
familiarwiththecontrollevers.
•Neverallowtheenginetoruninenclosedspaceswherethehighlytoxiccarbonmonoxidecould
notevacuate.
•Neverstartorusethemachineifnotcompletelyassembledandequippedwiththesafetydevices.Neverworkwithoutthetiller
protectionguards.
•Neverfixorcleanthetillerbladesoranyothertoolswhentheengineisrunning.
•Attention!Don’tworkonslopesexceeding30%.
•Foraccidentscausedbyfailureoftheseruleswewillnotbeheldliable.
SpABL6000
3
KEYTOMACHINEPARTS
1‐Transportwheel
2‐Engineoilcap
3‐Tillers
4‐Tillerprotection
5‐Brakingspur
6‐Beltcover
7‐Gearlever
8‐Clutchlever
9‐Throttlelever
10‐Handlebaradjustment
11‐Fueltankcap
12‐Handle
13‐Recoilstarter
14‐Chokelever
15‐Aircleaner
IDENTIFICATIONANDTECHNICALSPECIFICATIONS
ATTENTION:FORTHEENGINETECHNICALSPECIFICATIONS,SEETHEENCLOSEDOWNER’SMANUALOFTHEENGINE.
•AcousticpowerlevelLwA=from92dB(A)to105dB(A)
•Noiselevelatoperator’sear:LpA=from81dB(A)to90dB
(A)
•Testcondition:1,6mtatthecentreofthehandlebar
•HandlebarvibrationaccordingtoISO1033:valuefrom4,76
m/sec²to7,00m/sec²
CHARACTERISTICSOFALLTHEENGINESFITTED:
•Exhaustguard
•Recoilstarter
•ENGINELUBRICATION:seetheowner’smanualoftheengine
•Engineoilquantity:seetheowner’smanualoftheengine
•Enginefuel:unleadedpetrol
•Safetydeviceforbothforwardandbackwardgearstopping
thetiller.
•Thegearhasgottwoforwardspeedsandonereverse,abelt
joinsthetransmissiontotheengineandanoiledchainto
thetiller.
SPECIFICATIONSWITHENGINERUNNINGAT3200RPM
Iforward=82rpm
IIforward=113rpm
Reverse =61rpm
•Speedgearinoilbath
•Beltclutchwithtightener
•Tillerwithhexagonalshaftandreinforcedblades
•Guidancehandlebarscanbeadjustedinmanypositions(ver‐
ticalandsideadjustment).
•Thetilleris80cmwide.
•Thespurisadjustable
APPLICABLEACCESSORIES
•Ridgerwithattachment
•Thinironwheels(Ø320)aresuitablewhenusingtheridger
CEMARK
Toidentifythemachine(serialnumber,engine,weight,power)
havealookatthenumberplateputonthemachineasin(Pic‐
ture1Ref.“A”).
TILLINGUNITS:
Thebladesareadjustableandprovidedwithaprotectionmudguard.Inpicturenumber2youcanseethepossibleworkingwidth:60–
80cmwiththeextensionsandthesideplatesfitted.
A
Fig.1
Fig.2
800
Ø315
1
23
4
6
5
7
89
10
11
12
HONDAKIPOR
1313 14
14
15
15
SpABL6000
4
Fig.4
A
DIMENSIONS
Thedimensionsofthetillerareshowninpicture3.
PACKINGANDTRANSPORT
◊Length:80cm.
◊Width:50cm.
◊Height:70cm.
•Takethemachineoutofthecartonbox.
•Fitthetwotillingunitstothemainshaftusingthedeliveredpinsalreadyassembledonthetillingunits.
•Fitthearmwithspurinitsplaceusingthedeliveredpin.
•Fixthehandlebartothehandlebarsupportusingthepartsalreadyassembledonthehandlebarsupport
itself.
•Thesmallwheelholderisfittedtotheframebymeansofascrewnutandasplintpin.
•Fitthetwoguard‐extensionstothemaintillerprotectionsfittedonthebodyofthemachineusingthe
properscrewsandnuts.Theprotectionguardsshouldreachawidthof60cmaccordingtotheCE
requirements.
•Duringthetransportthehandlecanbeleftunassembledbymeansofthethreadedbushthatfixittothe
handlebarsupport.Thetillerisequippedwithafronthandle(seePict.4Ref.”A”)inordertobeableto
liftandtotransportthemachineeasily.
STICKERSFORINSTRUCTIONANDSAFETY
Pleasefindherebelowthestickersputonthemachine.Itisveryimportantthattheyarealwaysclearlylegibletopreventanyaccident.
Incasethestickersaredamageditisabsolutelynecessarytoreplacethembyorderingtheoriginalspareparts.
R· 2· 0· 1
BL 6000
1)2)
4)6)
7)8) 9)
3)
5)
6001660
1150
Fig.3
800
SpABL6000
5
STARTINGANDSTOPPING
Wheneveryouarestartingtheengineofthemachine,followtheseinstructionsverycarefully:
•Checktheengineoillevel:ABRANDNEWMACHINEISDELIVEREDWITHOUTOILINTHEENGINE,THEREFOREYOUSHOULDFILLIT
UPTOTHELEVELONTHEDIPSTICKOFTHEOILCUP.
•PleasereadcarefullyonthebooklettheENGINEUSEANDMAINTENANCEconcerningthe“operationsbeforestarting”.
•Starttheengineonlyinopenspaces.
CLUTCHLEVERPROVIDEDWITHSAFETYDEVICE(seepicture6b)
•Lever(“A”)pulled:togettheleverworkingreleasethesafetydevice(“B”),nowtheclutchisengaged(thetillermovesforwardor
backwardsdependingontheengagedgear)
•Lever(“B”)released:clutchleverdisengaged(thetillerstops).
1. Pullthechokelever(Pict.5Ref.“A”).
2. Turnthethrottlelevertothe“MAX”position(Pict.6aRef.“A”).Theswitch(Ref.“A”Pict.6a)mustbe“ON”.
3. Theclutchlever(Pict.6bPosition“A”)mustbedisengaged.
4. Pullthestartingropebythehandle(Pict.5Ref.“B”),firstlysmoothlyandthenstrongly:whenyoufeelsomeresistancedon’tlea‐
vethehandlebuthelptherecoilingoftheropewithyourhand.
5. Whentheenginerunsmovethechokelevertotheinitialpositionandthethrottleleverinthemid‐position(Pict.6aRef.“B”).
6. Tostoptheenginemovetheswitchtothe“OFF”position(Fig.6aRef.”A”).
Pict.6a
A
B
Pict.6b
AB
KIPOR
A
B
HONDA
Pict.5
A
B
A
Pict.6
B
C
SpABL6000
6
Pict.8
A
B
D C
AB
C
Pict.9
USEANDADJUSTMENT
•Thetillerisequippedwithamechanicaltransmissionthatallowstwoforwardspeedsandonereverse.
•Whenthemachineisstandstilltomoveforwardsimplyengagethegearlever(Pict.7Ref.“A”)inthefirstorinthesecondspeed
(Pict.7Ref.“B”)andthenpressdowncompletelythelever(Pict.6bRef.“A”)tostartthemovement.
•Whenthemachineisstandstilltomovebackwardsengagethegearlever(Pict.7Ref.“A”)intheposition“R”(Pict.7Ref.“B”)and
thenpressdowncompletelythelever(Pict.6bRef.“A”)tostartthemovement.
•Theclutchcablemustbeadjustedinawaythatallowsthebelttobeputundertensionwhentheleverissituatedatabout1cm
fromtheknob.Tothispurposeyouhavetoregulatetheregisterofthecablenexttothelever(Ref.“B”Pict.6).
•Whenthelever(Pict.6bRef.“A”)isreleasedthemachinestopsimmediatelywhiletheengineisrunning.
•Thehandlebarcanbeadjustedbyunscrewingtheblockinglever(Pict.6Ref.“C”).Adjustthehandlebarinthedesiredpositionand
thenlockitagain.
•Thetilleris80cmwide,itiscomposedby3knives+protectionplateonbothsides.Itcanbereducedto60cmbyremovingone
bladefromeachsides(seepicture2).
•Thesharpsideofthebladesmustbeturnedtowardsthefrontsideofthemachine.
•Werecommendtousethetillerwiththesideplatesbecausetheyimprovethestabilityofthemachinewhileworking.
•Themachinecanfitanadjustableridgerwhichisanoptionalaccessorydeliveredcompletewithitsownsupportwhichshouldbe
fittedonthehandlebarholderreplacingthestandardspurandusingthesamebolt.
CAUTION:ITISADVICEDNOTTOKEEPTHEMOTORRUNNINGWHENTHEMACHINEISNOTBEINGUSEDFOR
ITSSPECIFICALPURPOSE.
SPURADJUSTMENT
Togetanoptimaltillingworkandarightadvancementofthetilleradjustthespurasshownin
picture8,thisadjustmenthastobedoneonbothsidesofthemachine:
−Adjustmentforhardsoils:loosennutandscrew(A)andliftthespurastoshiftbackthe
weightofthemachine.
−Adjustmentforsoftsoils:loosennutandscrew(A)andlowerthespurastomovethe
weightofthemachinetowardsthebladesaxle.
Toenablethetillertomoveslightlysidewaysduringthetillingwork,thespurholderarm
(B)canbeadjustedhorizontallyasfollows:
a. loosenthenut(C)andadjustthescrew(D)asdesired,thentightenthenutagain.Bytighteningthescrew(D)thespurcanmovesi‐
deways.
b. carryoutthesameadjustmentalsoontheothersideofthearm.
TRANSFERWHEELADJUSTMENT
Totransferthemachinethesmalltransferwheelhastobelowered(seepicture9).Beforeworkingremovethesplintpin
(B)andtheclampingpin(A),liftupthesmalltransferwheel(C)andinserttheclampingpin(A)againin
thelowerhole.Theclampingpinalwayshastobelockedinthedesiredpositionbymeansofthe
splintpin(B).
A
B
Pict.7
SpABL6000
7
Pict.10
A
B
SERVICING
Fortheusualengineservicing(oil,filter,sparkplugandadjustments)readtheenginemanual
deliveredwiththemachine.
•Itisnecessarytocheckperiodicallytheoillevelinthegearboxbyatleastevery50workinghours.If
necessaryaddMPSSAE80/90oil.
•Theoilhastobechangedevery200workinghours.Unscrewthecap(Ref.“B”Pict.10),drainoutall
theoillettingthecap(Ref.“A”Pict.10)open.Thenputbackthecap(Ref.“B”Pict.19)andtopup
withoil(about1,3litres).
•Theframehaswaterproofballbearings.Thetransmissionintheframeisengagedbytwonormal
grease‐lubricatedchains.
•Allthejoints,thecablesandthetightenersupportboltshouldbeoiledfromtimetotime.
•Keepthemachineandthebladesclean.Checkperiodically,atleastonceayear,thatallthescrews
andnutsarewelltied,especiallythescrewsofthetiller(alwayswearprotectiongloveswhile
workingonthetiller).
•Incaseofbreakingorwearofthebelt,youcanreplaceitaftertakingoffthesideprotectioncover
byunscrewing2knobsfixingthesideprotectioncover(Pict.11Ref.“A”).
•Takeoffthebeltfromthepulleysandinstallthenewbelt.Afterreplacingthebelt,adjustittothe
correcttensionfollowingtheinstructionsinthechapter“CLUTCHBELT”,thenreassemble
thecoveragain.
Foranytechnicalrepairespeciallyduringtheguaranteeperiod,itissuggestedtoapplytothe
specialisedworkshopsofourdealers.
CLUTCHBELT
Clutchbeltadjustment (seepicture12)
Removethecoverbyunscrewingbothfasteningscrews,asecondoperatorwillpulltheclutchlever(A).Verifythatthebelt(C)hasgot
amaxdistanceof2,7cmandifitdoesn’thappenproceedasfollows:
a. adjustthebelttensionbyregulatingtheclutchlever(A)throughtheadjustingscrew(B)onthelefthandlebar;
b. ifthebeltdistance(C)isstilloutofthementionedtolerance,loosenthefourbolts(D)clampingtheengineandshifttheengine(E)
forwardstillyougettherightvalues.
Clutchbeltreplacement(seepicture12)
a. loosentheadjustingscrew(B)onthelefthandlebarandextractthebeltfromthepulleys.
b. Installthenewbeltonthepulleysverifyingthatthemax.distanceisabout2,7cmandthattheclutchleverdoesn’thaveanyclea‐
ranceotherwisecarryouttheadjustmentdescribedbefore.
Pict.11
A
A
Pict.12
A
2,7cm
E
D
B
C
SpABL6000
8
WARRANTY
Ourmachinesandaccessoriesareguaranteedfor2yearsexcludingelectricandrubberparts.
Allthedefectivepartswillbereplacedfreeofchargeexcludingcostoflabourandtransportfeeswhichwouldbeatcustomer’scharge.
Foranyproblemregardingtheengineoranyotherpartnotofourproductionpleaserefertotheguaranteeconditionsstatedbythe
manufacturerandapplytotheirassistancecentres.
Foranykindofproblemorrepairpleaseapplytothedealerwhereyouboughtthemachine.
S.p.A.
VIALAMPEDUSA1
40017S.MATTEODELLADECIMA(BO)‐ITALY
TEL.+39/051/820511TELEFAX+39/051/6826164
e‐mail:[email protected]web:www.benassi.eu
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