Benassi BL 6000 User manual



SpA

INSTRUCTION MANUAL

TILLER



BL6000



19/04/2011

SpABL6000

INDEX



INTRODUCTION…………………………………………………………………....2

SAFETYRULES............................................................................2

KEYTOMACHINEPARTS...........................................................3

IDENTIFICATIONSANDTECHNICALSPECIFICATIONS ...............3

CEMARK .................................................................................3

TILLINGUNITS ........................................................................3

DIMENSIONS ..........................................................................4

PACKINGANDTRANSPORT…………………………………………………...4

STICKERSFORINSTRUCTIONANDSAFETY ...............................4

STARTINGANDSTOPPING..................................................... 5

USEANDADJUSTMENT......................................................... 6

SPURADJUSTMENT ............................................................... 6

TRANSFERWHEELADJUSTMENT........................................... 6

SERVICING................................................................................. 7

CLUTCHBELT ......................................................................... 7

WARRANTY............................................................................... 8



INTRODUCTION

•Dearuser,wethankyouforpreferringaBENASSIproduct.

•Weareconfidentthatthetopperformanceandtheeasyuseofourmachinewillsatisfyyou.

•Thismachineistheresultofalongexperienceworkingatthetopqualitystandardandusingfirstqualitymaterial.

•Carefullyusingandservicingthismachine,youwillcertainlygetsatisfactoryperformancesforalongtime.

•Pleasereadverycarefullythisbookletbeforeusingyourtiller.

•Payspecialattentiontotheinstructionsmarkedoutbythefollowingsign:

ATTENTION

•Failuretocomplywiththeseinstructionscancausefatalinjury(TRANSLATEDFROMTHEORIGINALMANUAL).

SAFETYRULES

WARNING:Please,readverycarefullythisbookletbeforeusingyourmachine.Carefullyusingand

servicingthismachine,youwillcertainlygetsatisfactoryperformancesforalongtime.

FailuretocomplywiththeseinstructionsmayCAUSEfatalinjuryTOTHEOPERATORORDAMAGETO

THEMACHINE.

•Pleasereadcarefullytheoperationandmaintenancemanualsuppliedwiththemachine.

•Theuseofthemachineisforbiddentopersonsyoungerthan16years.

•Theoperatorisresponsibleofanypossibledamageandheshouldalwaysdrivethemachine

carefullyandsafely.

•Anypersonunfamiliarwiththemachinewhohasneveruseditisobligedtoreadfirstthe

instructionmanual.

•Beforecarryingthemachinealwaysemptythefueltank.

•Beforeleavingthemachinebesurethatitisfullystopped.

•Neverusethemachinebarefootorwearingsandals,alwayswearheavyshoesandlongtrousers.

Alwaysinspecttheareawhereyouwanttoworktakingoffstones,branches,wiresandanyother

thingwhichcouldbedangerous.

•Beforestartworking,makesurethataradiusofminimum5mt.iscompletelyfree.

•Cleananypossibleleakageoffuel.

•Alwaysfillupthetankwhentheengineisoffinanopenspacefarfromfiresoranyheatingsource

anddon’tsmokeduringthisoperation.

•Beforestartingthemachinemakesurethatyoucanquicklystoptheengineandthatyouare

familiarwiththecontrollevers.

•Neverallowtheenginetoruninenclosedspaceswherethehighlytoxiccarbonmonoxidecould

notevacuate.

•Neverstartorusethemachineifnotcompletelyassembledandequippedwiththesafetydevices.Neverworkwithoutthetiller

protectionguards.

•Neverfixorcleanthetillerbladesoranyothertoolswhentheengineisrunning.

•Attention!Don’tworkonslopesexceeding30%.

•Foraccidentscausedbyfailureoftheseruleswewillnotbeheldliable.

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SpABL6000

KEYTOMACHINEPARTS

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1‐Transportwheel

2‐Engineoilcap

3‐Tillers

4‐Tillerprotection

5‐Brakingspur

6‐Beltcover

7‐Gearlever

8‐Clutchlever

9‐Throttlelever

10‐Handlebaradjustment

11‐Fueltankcap

12‐Handle

13‐Recoilstarter

14‐Chokelever

15‐Aircleaner



IDENTIFICATIONANDTECHNICALSPECIFICATIONS

ATTENTION:FORTHEENGINETECHNICALSPECIFICATIONS,SEETHEENCLOSEDOWNER’SMANUALOFTHEENGINE.

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•AcousticpowerlevelLwA=from92dB(A)to105dB(A)

•Noiselevelatoperator’sear:LpA=from81dB(A)to90dB

(A)

•Testcondition:1,6mtatthecentreofthehandlebar

•HandlebarvibrationaccordingtoISO1033:valuefrom4,76

m/sec²to7,00m/sec²

CHARACTERISTICSOFALLTHEENGINESFITTED:

•Exhaustguard

•Recoilstarter

•ENGINELUBRICATION:seetheowner’smanualoftheengine

•Engineoilquantity:seetheowner’smanualoftheengine

•Enginefuel:unleadedpetrol

•Safetydeviceforbothforwardandbackwardgearstopping

thetiller.

•Thegearhasgottwoforwardspeedsandonereverse,abelt

joinsthetransmissiontotheengineandanoiledchainto

thetiller.

SPECIFICATIONSWITHENGINERUNNINGAT3200RPM



Iforward=82rpm

IIforward=113rpm

Reverse =61rpm

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•Speedgearinoilbath

•Beltclutchwithtightener

•Tillerwithhexagonalshaftandreinforcedblades

•Guidancehandlebarscanbeadjustedinmanypositions(ver‐

ticalandsideadjustment).

•Thetilleris80cmwide.

•Thespurisadjustable



APPLICABLEACCESSORIES

•Ridgerwithattachment

•Thinironwheels(Ø320)aresuitablewhenusingtheridger

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CEMARK



Toidentifythemachine(serialnumber,engine,weight,power)

havealookatthenumberplateputonthemachineasin(Pic‐

ture1Ref.“A”).



TILLINGUNITS:

Thebladesareadjustableandprovidedwithaprotectionmudguard.Inpicturenumber2youcanseethepossibleworkingwidth:60–

80cmwiththeextensionsandthesideplatesfitted.



Fig.1

Fig.2

800

Ø315

6

HONDAKIPOR

1313 14

15

SpABL6000

Fig.4

A

DIMENSIONS

Thedimensionsofthetillerareshowninpicture3.



PACKINGANDTRANSPORT

◊Length:80cm.

◊Width:50cm.

◊Height:70cm.



•Takethemachineoutofthecartonbox.

•Fitthetwotillingunitstothemainshaftusingthedeliveredpinsalreadyassembledonthetillingunits.

•Fitthearmwithspurinitsplaceusingthedeliveredpin.

•Fixthehandlebartothehandlebarsupportusingthepartsalreadyassembledonthehandlebarsupport

itself.

•Thesmallwheelholderisfittedtotheframebymeansofascrewnutandasplintpin.

•Fitthetwoguard‐extensionstothemaintillerprotectionsfittedonthebodyofthemachineusingthe

properscrewsandnuts.Theprotectionguardsshouldreachawidthof60cmaccordingtotheCE

requirements.

•Duringthetransportthehandlecanbeleftunassembledbymeansofthethreadedbushthatfixittothe

handlebarsupport.Thetillerisequippedwithafronthandle(seePict.4Ref.”A”)inordertobeableto

liftandtotransportthemachineeasily.

STICKERSFORINSTRUCTIONANDSAFETY

Pleasefindherebelowthestickersputonthemachine.Itisveryimportantthattheyarealwaysclearlylegibletopreventanyaccident.

Incasethestickersaredamageditisabsolutelynecessarytoreplacethembyorderingtheoriginalspareparts.

R· 2· 0· 1

BL 6000

1)2)

4)6)

7)8) 9)

5)

6001660

1150

Fig.3

800

SpABL6000



STARTINGANDSTOPPING

Wheneveryouarestartingtheengineofthemachine,followtheseinstructionsverycarefully:

•Checktheengineoillevel:ABRANDNEWMACHINEISDELIVEREDWITHOUTOILINTHEENGINE,THEREFOREYOUSHOULDFILLIT

UPTOTHELEVELONTHEDIPSTICKOFTHEOILCUP.

•PleasereadcarefullyonthebooklettheENGINEUSEANDMAINTENANCEconcerningthe“operationsbeforestarting”.

•Starttheengineonlyinopenspaces.

CLUTCHLEVERPROVIDEDWITHSAFETYDEVICE(seepicture6b)

•Lever(“A”)pulled:togettheleverworkingreleasethesafetydevice(“B”),nowtheclutchisengaged(thetillermovesforwardor

backwardsdependingontheengagedgear)

•Lever(“B”)released:clutchleverdisengaged(thetillerstops).

1. Pullthechokelever(Pict.5Ref.“A”).

2. Turnthethrottlelevertothe“MAX”position(Pict.6aRef.“A”).Theswitch(Ref.“A”Pict.6a)mustbe“ON”.

3. Theclutchlever(Pict.6bPosition“A”)mustbedisengaged.

4. Pullthestartingropebythehandle(Pict.5Ref.“B”),firstlysmoothlyandthenstrongly:whenyoufeelsomeresistancedon’tlea‐

vethehandlebuthelptherecoilingoftheropewithyourhand.

5. Whentheenginerunsmovethechokelevertotheinitialpositionandthethrottleleverinthemid‐position(Pict.6aRef.“B”).

6. Tostoptheenginemovetheswitchtothe“OFF”position(Fig.6aRef.”A”).



Pict.6a

B

Pict.6b

AB

KIPOR

A

B

HONDA

Pict.5

B

Pict.6

SpABL6000

Pict.8

D C

Pict.9

USEANDADJUSTMENT

•Thetillerisequippedwithamechanicaltransmissionthatallowstwoforwardspeedsandonereverse.

•Whenthemachineisstandstilltomoveforwardsimplyengagethegearlever(Pict.7Ref.“A”)inthefirstorinthesecondspeed

(Pict.7Ref.“B”)andthenpressdowncompletelythelever(Pict.6bRef.“A”)tostartthemovement.

•Whenthemachineisstandstilltomovebackwardsengagethegearlever(Pict.7Ref.“A”)intheposition“R”(Pict.7Ref.“B”)and

thenpressdowncompletelythelever(Pict.6bRef.“A”)tostartthemovement.

•Theclutchcablemustbeadjustedinawaythatallowsthebelttobeputundertensionwhentheleverissituatedatabout1cm

fromtheknob.Tothispurposeyouhavetoregulatetheregisterofthecablenexttothelever(Ref.“B”Pict.6).

•Whenthelever(Pict.6bRef.“A”)isreleasedthemachinestopsimmediatelywhiletheengineisrunning.

•Thehandlebarcanbeadjustedbyunscrewingtheblockinglever(Pict.6Ref.“C”).Adjustthehandlebarinthedesiredpositionand

thenlockitagain.

•Thetilleris80cmwide,itiscomposedby3knives+protectionplateonbothsides.Itcanbereducedto60cmbyremovingone

bladefromeachsides(seepicture2).

•Thesharpsideofthebladesmustbeturnedtowardsthefrontsideofthemachine.

•Werecommendtousethetillerwiththesideplatesbecausetheyimprovethestabilityofthemachinewhileworking.

•Themachinecanfitanadjustableridgerwhichisanoptionalaccessorydeliveredcompletewithitsownsupportwhichshouldbe

fittedonthehandlebarholderreplacingthestandardspurandusingthesamebolt.

CAUTION:ITISADVICEDNOTTOKEEPTHEMOTORRUNNINGWHENTHEMACHINEISNOTBEINGUSEDFOR

ITSSPECIFICALPURPOSE.



SPURADJUSTMENT

Togetanoptimaltillingworkandarightadvancementofthetilleradjustthespurasshownin

picture8,thisadjustmenthastobedoneonbothsidesofthemachine:

−Adjustmentforhardsoils:loosennutandscrew(A)andliftthespurastoshiftbackthe

weightofthemachine.

−Adjustmentforsoftsoils:loosennutandscrew(A)andlowerthespurastomovethe

weightofthemachinetowardsthebladesaxle.

Toenablethetillertomoveslightlysidewaysduringthetillingwork,thespurholderarm

(B)canbeadjustedhorizontallyasfollows:

a. loosenthenut(C)andadjustthescrew(D)asdesired,thentightenthenutagain.Bytighteningthescrew(D)thespurcanmovesi‐

deways.

b. carryoutthesameadjustmentalsoontheothersideofthearm.



TRANSFERWHEELADJUSTMENT

Totransferthemachinethesmalltransferwheelhastobelowered(seepicture9).Beforeworkingremovethesplintpin

(B)andtheclampingpin(A),liftupthesmalltransferwheel(C)andinserttheclampingpin(A)againin

thelowerhole.Theclampingpinalwayshastobelockedinthedesiredpositionbymeansofthe

splintpin(B).



B

Pict.7

SpABL6000

Pict.10

B

SERVICING



Fortheusualengineservicing(oil,filter,sparkplugandadjustments)readtheenginemanual

deliveredwiththemachine.

•Itisnecessarytocheckperiodicallytheoillevelinthegearboxbyatleastevery50workinghours.If

necessaryaddMPSSAE80/90oil.

•Theoilhastobechangedevery200workinghours.Unscrewthecap(Ref.“B”Pict.10),drainoutall

theoillettingthecap(Ref.“A”Pict.10)open.Thenputbackthecap(Ref.“B”Pict.19)andtopup

withoil(about1,3litres).

•Theframehaswaterproofballbearings.Thetransmissionintheframeisengagedbytwonormal

grease‐lubricatedchains.

•Allthejoints,thecablesandthetightenersupportboltshouldbeoiledfromtimetotime.

•Keepthemachineandthebladesclean.Checkperiodically,atleastonceayear,thatallthescrews

andnutsarewelltied,especiallythescrewsofthetiller(alwayswearprotectiongloveswhile

workingonthetiller).

•Incaseofbreakingorwearofthebelt,youcanreplaceitaftertakingoffthesideprotectioncover

byunscrewing2knobsfixingthesideprotectioncover(Pict.11Ref.“A”).

•Takeoffthebeltfromthepulleysandinstallthenewbelt.Afterreplacingthebelt,adjustittothe

correcttensionfollowingtheinstructionsinthechapter“CLUTCHBELT”,thenreassemble

thecoveragain.

Foranytechnicalrepairespeciallyduringtheguaranteeperiod,itissuggestedtoapplytothe

specialisedworkshopsofourdealers.



CLUTCHBELT

Clutchbeltadjustment (seepicture12)

Removethecoverbyunscrewingbothfasteningscrews,asecondoperatorwillpulltheclutchlever(A).Verifythatthebelt(C)hasgot

amaxdistanceof2,7cmandifitdoesn’thappenproceedasfollows:



a. adjustthebelttensionbyregulatingtheclutchlever(A)throughtheadjustingscrew(B)onthelefthandlebar;

b. ifthebeltdistance(C)isstilloutofthementionedtolerance,loosenthefourbolts(D)clampingtheengineandshifttheengine(E)

forwardstillyougettherightvalues.

Clutchbeltreplacement(seepicture12)

a. loosentheadjustingscrew(B)onthelefthandlebarandextractthebeltfromthepulleys.

b. Installthenewbeltonthepulleysverifyingthatthemax.distanceisabout2,7cmandthattheclutchleverdoesn’thaveanyclea‐

ranceotherwisecarryouttheadjustmentdescribedbefore.



Pict.11

Pict.12

2,7cm

E

B

C

SpABL6000

WARRANTY

Ourmachinesandaccessoriesareguaranteedfor2yearsexcludingelectricandrubberparts.

Allthedefectivepartswillbereplacedfreeofchargeexcludingcostoflabourandtransportfeeswhichwouldbeatcustomer’scharge.

Foranyproblemregardingtheengineoranyotherpartnotofourproductionpleaserefertotheguaranteeconditionsstatedbythe

manufacturerandapplytotheirassistancecentres.

Foranykindofproblemorrepairpleaseapplytothedealerwhereyouboughtthemachine.



S.p.A.



VIALAMPEDUSA1

40017S.MATTEODELLADECIMA(BO)‐ITALY

TEL.+39/051/820511TELEFAX+39/051/6826164

e‐mail:[email protected]web:www.benassi.eu



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