Benassi BL30 User guide

Spa
USE AND
MAINTENANCE
CULTIVATOR
MODEL
BL30 / BL35
3035-1.11 25/11/2002

SpA BL 30 / 35
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INDEX
◊INTRODUCTION
◊TECHNICAL DETAILS
◊GENERAL SAFETY REGULATIONS
◊STARTING AND STOPPING
◊USE AND ADJUSTMENT
◊SERVICING
◊TESTS FOR CE REGULATIONS
◊WARRANTY
◊CE CERTIFICATION
INTRODUCTION
Dear user,
thank you for prefering BENASSI, The top performance and the easy use of aur machine should give you any
satisfaction.
•This machine is the result of a long experience working at the top quality standard and using first quality
material.
•Carefully using and servicing this machine, you will certainly get satisfactory performances for a long time.
•Please read very carefully this booklet before using your cultivator.
•The greater attention you give to our technical instructions the more reliable your BENASSI machine will be.
Pay special attention to the instructions marked out by the following sign
ATTENTION
Failure to comply with these instructions may result insidious or even fatal injury.
PARTS OF THE CULTIVATOR
1. Transport wheel
2. Tiller
3. Tiller protection
4. Braking spur
5. Fuel tank cap
6. Choke lever
7. Handlebar adjustments
8. Throttle lever
9. Clutch lever forward drive
10. Clutch lever backward
drive
11. Air filter
12. Recoil start
13. Spark plug
14. Belt cover
15. Oil cap

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TECHNICAL DETAILS
Model: BL30T
Netweight Kg. 48
Engine: 4 stroke
Engine: TECUMSEH
Engine model: GEOTEC 35
Cc: 148
Maximum power BHP: 3,5 (Kw 2,61)
R.P.M : 3.600
Model: BL30HS / 35HS
Netweight BL30: Kg. 42 / BL35: kg.47
Engine: 4 stroke
Engine : HONDA
Engine model: GC 160
Cc: 160
Maximum power BHP :5 (Kw 3,7)
R.P.M : 3.600
Model: BL30 / 35
Netweight BL30: Kg. 46 / BL35: Kg.51
Engine: 4stroke
Engine :BRIGGS & STRATTON 5,5HP
Engine model: 110492 INTEK/POWER BUILT
Cc: 190
Maximum power BHP: 5,5 (Kw 4,04)
R.P.M: 3.600
Model: BL30K / 35K
Netweight BL30: Kg. 39/ BL 35: Kg 47
Engine: 4 stroke
Engine :KAMA
Engine model: KG 160
Cc: 163
Maximum power BHP: 4,9 (Kw 3,6)
R.P.M: 3.600
The engine fitted on this cultivator have following features:
•Exhaust guard (PICT 1 Ref. “A”)
•Recoil starter
•Dry air filter (except for BL30K / BL35K, provided with oil filter)
•ENGINE LUBRICATION WITH: see instruction manual of the engine.
•Quantity of engine oil: see instruction manual of the engine.
•Fuel : white petrol
•Safety device for both forward and backward gear stopping the tiller.
•The model BL30 has a single belt transmission for the engine and a greased chain for the tiller.
•The model BL35 has a double belt transmission (front and reverse) for the engine and a greased chain for the
tiller.
•The standard handlebar is adjustable in 3 positions; on request it is available with vertical and side adjustment.
•The standard tiller is 57 cm for BL30 and 80 cm for BL35.
•The gear-box is available welded and sealed or in 2 screwed pieces (PICT 2).
•The spur is adjustable ( PICT 3 Ref. “B”) or fixed in the model BL30T (PICT 4).
•Some models are fitting a bumper ( PICT 5 Ref. “C”).
All the identification references (code number, engine, weight, power) are printed on the number plate on the
machine (PICT 6 Ref. “D”).
PICT n°2--PICT n°3-
-

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PICT n°4--PICT n°6
INSTRUCTIONS FOR MOTORHOE ASSEMBLY
The machine is packed in a box of the following dimensions :
WIDTH: 80 cm. HEIGHT: 70 cm. LENGHT: 45 cm.
•Take the machine out of the carton box.
•Fit the two tillers to the main shaft using the delivered screws and nuts.
•Fit the rear spur in its place using the delivered bolt which is on the spur itself.
•Fit the handlebar on the support:
•The model with the vertical adjustment is fitted with two screws and nuts.
•The model with the full-side adjustment (rack, wheel system) is fitted with a single pin on the hand lever (PICT
18 Ref.”P”).
•Fit the front wheel to the frame using the screw and the cotter pin (PICT 7 Ref.”E”).
•Fit the two guard-extensions to the main tiller protections fitted on the body of the machine using the proper
screws and nuts. The protection guards should reach a width of 60 cm according to the CE.
-PICT n°7-
SECURITY TERMS
WARNING:
Please read very carefully this booklet before using your cultivator; Carefully
using and servicing this machine, you will certainly get satisfactory performances for a
long time.. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT
INSIDIOUS OR EVEN FATAL INJURY.
•The use of the machine is forbidden to persons younger than 16 years.
•The operator is responsible of any possible damage and he should always drive the machine carefully and safety.
•Before carrying the machine always empty the fuel tank.
•Before leaving the machine be sure that it is fully stopped.
•Never use the machine without heavy shoes and long transfers. Always inspect the area where you want to work taking off
stones, branches, cables and any other thing which can be dangerous.
•Before start working, make sure that a radius of minimum 5 mt. is completely free.
•Clean any possible leakage of fuel.

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•Fill up when the engine is off and not hot, always in an open space far from fires or any heating source and refrain from
smoking during this operation.
•Before starting the machine make sure that you can quickly stop the engine and that you are familiar with the control levers.
•Never allow the engine to run in enclosed spaces where the highly toxic carbon monoxide could not evacuate.
•Never start or use the machine not completely assembled especially concerning the safety devices and the tiller protection
guards which should always be completely assembled with all its extensions.
•Never fix or clean the tiller blades or any other tools when the engine is running.
•Attention ! Don’t’ use the machine on sloping grounds exceeding the limit indicated in the use and maintenance booklet of
the engine.
•We are not responsible for accidents due to the wrong use of the machine neglecting the above basic instructions.
STARTING AND STOPPING THE MACHINE
Starting the engine of the machine always follow these instructions very carefully:
•Check the oil in the engine : THE BRAND NEW MACHINE IS DELIVERED WITHOUT OIL IN THE ENGINE, THEREFORE
YOU SHOULD FILL IT UP TO THE LEVEL ON THE DIP STICK OF THE OIL CUP.
•Please check the engine USE AND MAINTENANCE concerning the “operations before staring”.
•Start the engine only in open spaces.
1. Pull the choke lever on the engine.
2. Turn the accelerator lever “F” to the “MAX” position (PICT 8).
3. The clutch lever “G” should be released in position “a” (PICT 9-10).
4. Pull the starting rope by the handle “I” smoothly first than strongly: when you feel some resistance don’t leave the handle
but help the recoiling of the rope with your hand (PICT 11).
5. When the engine runs move the choke lever to the initial position and the accelerator lever in the mid-position (PICT 8).
6. For stopping the engine move the accelerator lever “F” in “STOP” position.
-PICT n°8--PICT n°9 --PICT n°10-
USE AND ADJUSTMENT
•You can start the rotation of the tiller pulling the clutch lever “G” up to position “b” (PICT 9-10) the machine will immediately stop
releasing the lever.
•In the model BL35 with two levers you can insert the reverse gear pulling the hand lever “H” in position “b” (PICT 10).
•In the model BL30 pulling the clutch lever in position “b” the correct space of the internal sides of the belt (PICT 12) should be of 45-
55 mm.
•In the model BL35 this space should be of 60 -70 mm (PICT. 13). Note that you can check this space only after removing the side
plastic cover through the fixing screws.
-PICT n°11-

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•In the model BL35 pulling the reverse gear lever between the internal sides of the belt should be 25-35 mm (PICT 14).
•In the model BL 35 H with forward gear lever engaged you should keep the distance of about 55 mm between the internal sides of
the belt (see picture 15). If the rear clutch is engaged, the distance between both internal sides of the belt should be of about 40
mm, as you can check in picture 15/1. If the distance is different, you should adjust the tension of the idlers by means of the register
screws “L” and “M” of picture 16, so that the belts do not slide when the idlers are tightened. If this adjustment is still not enough,
you can move the engine on its guides after having turned out the clamping bolts: move the engine towards the handlebar if you
have to reduce the space, or viceversa.
•The standard handlebars can be adjusted unscrewing the knob “N” (PICT 17) and setting the screw in one of the tree holes and
than locking it again with the knob.
•In the type with full side and vertical adjustment (PICT 18) you have to release the blocking lever “P” than adjust the handlebar
position as you prefer and lock it again.
•The standard tiller is 57 cm wide, with two sets of knives on each side, and the side protection plates.
•Adding other two sets of blades you can extend the tiller to 80 cm (PICT 6). The blades of the tiller-knives should always be directed
ahead, towards the front of the machine.
•We recommend to use the tiller with the side plates because they improve the stability of the machine and they protect from plants
and any other obstacle.
•As optional accessory the machine can fit an adjustable ridger delivered complete with its own support which should be fitted on the
rear side of the machine, replacing the standard spur.
-PICT n°12--PICT n°13--PICT. n°14-
-PICT n°15--PICT n°15/1--PICT n°16-
-PICT17--PICT 18-TILLER
-

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MAINTENANCE
•For the normal maintenance (oil, filter, spark plug) check the booklet for the engine included.
•The chain for the final transmission is lubricated with normal grease.
Every year you should introduce some grease through the hole “Q” (PICT 19) in
the main body.
•All the joints, cables and the belt stretcher should be greased from time to time.
•Keep the machine and the tillers clean and check that all the screws and nuts are well tied, especially the
screws of the tiller (always wear protection gloves working on the tiller).
•In case of breaking or wear you can replace the belt after taking off the side protection cover fixed to the frame
near the engine shaft by two screws (PICT 12-13-14-15).
•After replacing the belt adjust it to the correct tension following the instructions in the chapter USE AND
ADJUSTMENT.
•The pin fixing the big pulley has also a safety purpose: in case heavy obstacle it will break avoiding damages to
other parts of the machine.
•The replacement of the pin is very easy : you have to insert the new pin in the hole using a hammer.
•For any technical repair especially during the guarantee period, it is recommandable to apply to the specialized
workshops of our dealers.
CAUTION
It is advised not to keep the motor running when the machine is not
being used for its specific purpose
-PICT n°19-
WARRANTY
Our machines and accessories are guaranteed for 12 months excluding electric and rubber parts.
All the defective parts will be replaced free of charge excluding cost of labour and transport freight, which would be
at customer’s charge.
For any problem regarding the engine or any other part not of our production, please refer to the guarantee
conditions stated by the manufacturer and apply to their assistance centres.
For any kind of problem or repair please apply to the dealer where you bought the machine.

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TESTS FOR CE CERTIFICATION
EC Certificate of conformity in accordance with the directives 98/37/CE and the directive EMC 89/336/CE modified 92/31/CE
40010 San Matteo della Decima BO Italy Via Lampedusa n°1
Declare in sole responsability, that the product CULTIVATOR BL30T ; BL35T , BL30/35 , BL 30/35HS ,
BL30/35K to which this certificate applies, conforms to the basic safety and health requirements : EN292-1 , EN292-2 , EN
709.
THE PRESIDENT
S.Matteo della Decima, 25/11/2002
TEST AND RESULT
TYPE CULTIVATOR MODEL BL30 T
Measured acoustic power: Lwa=92Db Guaranteed acoustic power: Lwa=95dB(2000/14/CE) EN ISO 3744-ISO 11094
Vibration to handles with weighting UNI EN 1033 value: 5,40 m/sec²
TYPE: CULTIVATOR MODEL BL30/35 , BL 35T , BL 30/35HS , BL30/35K
Noise level at operator’s ear : LAeq = 86 dB (A)
Test condition: 1,6 Mt at the center of the handlebar
Vibration to handles with weighting UNI EN 1033 value: 5,42 m/sec²
SpA
VIA LAMPEDUSA 1
40010 S. MATTEO DELLA DECIMA (BO) ITALY
TEL. [phone] TELEFAX 0039/051/682.61.64
www.benassispa.it e-mail [email protected]