Berchtold CHROMOPHARE E 778 User manual

Inhaltsverzeichnis
2010-07-30
Service manual
LED surgical lights, single and combination lights
CHROMOPHARE
®
E 8, E 668, E 558
Read the instructions before beginning any work.

2
© BERCHTOLD G bH & Co. KG
Technical Service
Ludwigstaler Straße 25
78532 Tuttlingen – Ger any
Ph.: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.BERCHTOLD.biz

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
3
1 General................................................................................
1.1 About this operating anual.........................................7
1.2 Definition of sy bols used .............................................8
1.3 Li ited liability..............................................................10
1.4 Copyright protection....................................................11
1.5 Consu ables ..............................................................11
1.6 Warranty provisions.......................................................12
1.7 Custo er service.........................................................12
1.8 CE ark .......................................................................12
2 Safety................................................................................. 13
2.1 Responsibility of the operator ......................................13
2.2 Personnel require ents ...............................................14
2.3 Intended use................................................................16
2.4 Reliability ......................................................................18
2.5 Personal protective equip ent ...................................19
2.6 Specific risks .................................................................19
2.7 Environ ental protection ............................................21
2.8 Labeling .......................................................................21
3 Technical Data .................................................................. 22
3.1 General infor ation.....................................................22
3.2 Connection loads ........................................................24
3.3 Operating conditions ...................................................26
3.4 Perfor ance................................................................26
3.5 E issions ......................................................................30
3.6 Model plate .................................................................30
4 Design and function .......................................................... 31
4.1 Overview ......................................................................31
4.1.1 Single lights, classic cardanic (A.C.) /
shortened classic cardanic (sA.C.) ..............31
4.1.2 Single lights, flat cardanic (N.C.) ..................32
4.1.3 Light co bination, classic cardanic (A.C.)
/ shortened classic cardanic (sA.C.) ............33
4.1.4 Light co bination, flat cardanic (N.C.) .......34
4.1.5 Handle asse bly..........................................34
5 Sub-assembly .................................................................... 36
5.1 Light head....................................................................36

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
4
5.1.1 CHROMOPHARE
®
E 778................................ 36
5.1.2 CHROMOPHARE
®
E 668................................ 40
5.1.3 CHROMOPHARE
®
E 558................................ 44
5.2 Cardanics.................................................................... 48
5.2.1 Classic cardanic (AC, carcanic control) ..... 49
5.2.2 Classic cardanic (AC, wall control).............. 50
5.2.3 Flat cardanic (NC) ....................................... 51
6 Connectors.........................................................................52
6.1 Pin configuration.......................................................... 52
6.1.1 Sliding contacts............................................ 53
Spring arm..........................................................................54
7.1 Spring ar classic cardanic (AC)................................ 54
7.2 Spring ar flat cardanic (NC, cardanic control) ........ 56
7.3 Spring ar flat cardanic (NC, wall control)................. 57
8 Swivel arm ..........................................................................58
9 Keyboard............................................................................59
9.1 CHROMOPHARE
®
E 778, E 668, E 558 ......................... 59
10 Wallbox...............................................................................61
10.1 Flush ounted............................................................. 61
10.2 Surface ounted ........................................................ 61
10.3 Flush ounted in tableau ........................................... 62
11 Connecting the electricity .................................................63
11.1 Electrical connection on the ceiling tube................... 64
11.2 Electrical connections on the ounting plate ........... 67
11.2.1 Electrical connections for Chro oVision

ca era syste HD and 1 C........................ 69
11.2.2 Electrical connections for Chro oVision

ECO ca era syste ................................... 70
11.2.3 Electrical connections with wall control box 71
11.3 Connecting the ca era distribution board................ 72
11.3.1 Chro oVision

ca era syste HD and
1 C ............................................................... 72
11.3.2 Chro oVision

ECO ca era syste .......... 73
12 Mechanical adjustments ................................................... 4

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
5
12.1 Diagra s .....................................................................74
12.2 Adjusting the brakes.....................................................75
12.3 Adjusting the height stop and counterweight .............78
13 Maintenance and inspection............................................ 81
13.1 Safety ......................................................................81
13.2 Cleaning, disinfection and sterilization ........................82
13.3 Maintenance schedule ...............................................88
13.4 Maintenance ...............................................................89
13.4.1 Function tests before each use....................89
13.4.2 LED odul replace ent ..............................89
13.4.3 Replacing (on-site) fuses ..............................93
14 Service Menu ..................................................................... 94
15 Appendix ........................................................................... 96
15.1 Consu ables ..............................................................96
15.2 Diagra s .....................................................................98
15.2.1 CHROMOPHARE

E 778 ................................98
15.2.2 CHROMOPHARE

E 778 with
Chro oVision

HD and 1 C (NTSC) ............100
15.2.3 CHROMOPHARE

E 778 with
Chro oVision

HD and 1 C (PAL)...............102
15.2.4 CHROMOPHARE

E 668 ..............................104
15.2.5 CHROMOPHARE

E 668 with
Chro oVision

HD and 1 C (NTSC) ............105
15.2.6 CHROMOPHARE

E 668 with
Chro oVision

HD and 1 C (PAL)...............106
15.2.7 CHROMOPHARE

E 558 ..............................107
15.2.8 CHROMOPHARE

E 558 with
Chro oVision

HD and 1 C (NTSC) ............108
15.2.9 CHROMOPHARE

E 558 with
Chro oVision

HD and 1 C (PAL)...............109
15.3 Fuses, ter inal voltages ............................................110
15.3.1 Fuses...........................................................110
15.3.2 Ter inal voltages .......................................110
15.4 Infor ation on electro agnetic co patibility (EMC)111
15.4.1 Guidelines and anufacturer's
declaration – Electro agnetic e issions..111

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
6
15.4.2 Guidelines and anufacturer's
declaration – Electro agnetic
interference i unity................................ 111
16 Index.................................................................................113

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
7
1General
1.1 About this operating manual
This operating anual provides i portant instructions on how to
handle the device. For safe operation, observe all safety and
operating instructions.
Local accident prevention and general safety regulations also
apply.
Read the operating anual thoroughly before beginning any
work. The anual is considered part of the product and ust be
kept in the vicinity of the device at all ti es for reference by
personnel.
If the device is transferred, the operating anual ust be
included.
The illustrations in this anual are intended to provide a better
understanding of the device; they are not necessarily drawn to
scale and ay deviate slightly fro the actual odel.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
8
1.2 Definition of symbols used
Warnings Sy bols are used to indicate warnings in this anual. A signal
word that reflects the extent of the danger precedes each
warning.
Observe all warning notices and exercise extre e caution to
prevent accidents, injuries and property da age.
DANGER!
Indicates an i ediately dangerous situation that,
if not avoided, will result in death or serious bodily
injury.
WARNING!
Indicates a possibly dangerous situation that, if not
avoided, can result in death or serious bodily injury.
CAUTION!
Indicates a possibly dangerous situation that, if not
avoided, can result in oderate or inor injuries.
CAUTION!
Indicates a possibly dangerous situation that, if not
avoided, can result in da age to property.
Tips and recommendations
NOTE!
Highlights useful tips, recommendations and
information for efficient and trouble-free
operation.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
9
Special safety notices To draw attention to particular dangers, the following sy bol is
used in co bination with safety notices:
DANGER!
Risk of death from electrical current!
Indicates life-threatening situations resulting fro
electrical current. Disregarding the safety notice can
result in serious injury or death.
Work ay be perfor ed by electrical technicians
only.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
10
1.3 Limited liability
All specifications and notices in this anual were co piled using
applicable standards and regulations, the current state of
technology and our any years of experience and knowledge.
The anufacturer assu es no liability for da ages resulting fro
Non-co pliance with the operating instructions.
I proper operation.
Work perfor ed by untrained personnel.
Unauthorized odifications.
Technical changes.
Installation of non-approved spare parts.
Perfor ance of unauthorized installation and aintenance
work.
Explanations and illustrations presented herein ay deviate fro
the actual product delivered in the case of special odels,
additional options or the latest technical changes.
Further ore, all obligations agreed to in the delivery contract, the
general ter s and conditions, the anufacturer's delivery ter s,
and any regulations legally valid at the ti e the contract is
concluded apply.
We reserve the right to ake technical odifications to i prove
and further develop the product.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
11
1.4 Copyright protection
The operating anual should be treated as confidential. It is
exclusively for the use of persons handling the device. The
operating anual ay not be transferred to third parties without
written approval fro BERCHTOLD.
NOTE!
The specifications, text, drawings, pictures and
other illustrations contained herein are protected
by copyright and are sub ect to industrial property
rights. Improper application is punishable by law.
Making photocopies of any type or for , including excerpts
hereof, as well as using and/or sharing the content of this anual
requires written consent fro BERCHTOLD. Violators will be liable for
da ages. Further clai s re ain reserved.
1.5 Consumables
WARNING!
Risk of injury if incorrect consumables used.
Incorrect or defective consu ables can cause
da age, alfunction or co plete failure of the
product and co pro ise safety.
Therefore:
– Use only original BERCHTOLD parts.
Purchase consu ables fro authorized dealers or directly fro
BERCHTOLD (address  back of anual).

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
General
12
1.6 Warranty provisions
The warranty provisions and general ter s and conditions can be
found on and downloaded fro the Internet ( back of anual).
1. Customer service
For technical questions, contact the BERCHTOLD Technical
Custo er Service.
To find out who your contact is, call, fax, e- ail or contact us via
the Website at any ti e ( back of anual).
1.8 CE mark
The device eets the require ents of the EU directive on edical
products 93/42/EWG.
You will find the CE ark on the odel plate ( odel plate).

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
13
2Safety
This section provides an overview of all i portant safety
infor ation for opti al protection of personnel and safe and
trouble-free operation.
Non-co pliance with the operating and safety instructions in this
anual can result in considerable danger.
2.1 Responsibility of the operator
The device is used in a co ercial space. Therefore, the
operator of the device is subject to legal workplace safety
regulations.
In addition to the occupational safety warnings presented in this
anual, the operator ust observe all the safety, accident-
prevention and environ ental protection regulations related to
the field of application. In particular, the following apply:
 The operator ust fa iliarize hi - or herself with the valid
occupational safety regulations and identify by eans of a risk
assess ent any additional risks that result fro the specific
working conditions where the device is used. Such risks ust be
presented in the for of operating instructions.
 For the entire duration of device use, the operator ust verify
that the operating instructions created co ply with current
regulations and odify the if necessary.
 The operator ust control and define clearly the responsibilities
for installing, operating, aintaining and cleaning the device.
 The operator ust ensure that all e ployees who handle the
device have read and understood the operating anual.
Further ore, the operator ust periodically train personnel and
review the dangers.
 The operator ust provide personnel with the required
protective equip ent.
The operator is also responsible for keeping the device in proper
technical working order; the following apply:
 The operator ust adhere to the aintenance intervals
( Maintenance Schedule) specified in this anual.
 The operator ust have all safety facilities checked regularly
for proper function and co pleteness.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
14
2.2 Personnel requirements
WARNING!
Risk of injury if operated by insufficiently trained
personnel!
Incorrect handling can result in serious bodily injury
and property da age.
Therefore:
– All activities are to be carried out only by
qualified personnel.
– Consult the anufacturer if there is any doubt
concerning aintenance activities.
– Repairs should be perfor ed only by the
anufacturer or authorized technical
personnel.
The following qualifications apply for these various ranges of tasks:
 Medical specialists (surgeons, surgical personnel)
are able to safely perfor the assigned tasks by virtue of their
edical education, knowledge and experience.
Medical specialists can independently detect, assess and
avoid possible hazards to the selves or the patients.
Medical specialists understand all valid regulations, guidelines
and standards required by law for safe use of the device and
are able to i ple ent the accordingly.
Medical specialists have the required technical knowledge for
properly using the device in the area of application and
co ply with all hygiene regulations for roo s used for edical
purposes and for the use of edical devices.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
15
 Installation personnel
Only e ployees of BERCHTOLD or its authorized agents ay
install and perfor the initial start-up of the product.
Due to the heavy weight and high torque involved, only
appropriately trained and experienced technicians ay install
surgical lighting.
 A skilled electrician,
on the basis of his or her training, skills and experience and
well as knowledge of relevant standards and regulations is
able to work on electrical syste s and can independently
detect and avoid possible dangers.
A skilled electrician is trained for the specific installation site and
knows the relevant standards and regulations.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
16
2.3 Intended use
The device is designed and constructed exclusively for the use as
described herein.
CHROMOPHARE
®
surgical lights are edical lights for use in
hospital treat ent roo s. They provide localized lighting
focused on the patient's body for detecting and treating
disease, injury, and disability. Surgical lights ay be used only in
roo s used for edical purposes and that have been
constructed in accordance with regulations VDE 0100-710 or
IEC 60364-7-10.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
17
WARNING!
Danger if not used as intended!
Dangerous situations can result any ti e the
device is used for purposes beyond or other than
those intended.
Therefore:
– Use the device only as intended.
– Strictly adhere to all specifications in this
operating anual.
– Only BERCHTOLD personnel or technicians
expressly authorized by BERCHTOLD ay install,
odify or repair the devices.
The following uses are prohibited, in particular:
– Operation in areas where there is danger of
explosion. The surgical lights are a potential
source of ignition.
– Operation with a da aged underglass or filter
syste .
– Place ent of objects on the light head or
hanging objects fro the swivel ar s and light
head.
Clai s of any kind due to da age resulting fro i proper use
are excluded.
The operator is solely responsible for da ages resulting fro
i proper use.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
18
2.4 Reliability
As single lights, CHROMOPHARE
®
surgical lights provide a high
degree of reliability because the individual LED odules are
controlled separately fro one another and the LED odules as
well as their e itters have a long service life. Additionally, the light
head is highly reliable because of the nu ber of LEDs used.
If individual LEDs fail, the function of the light head is not
co pro ised. If individual LED odules fail, the intensity is
reduced.
Do not use single lights for operations during which a failure could
seriously endanger the patient.
Light co binations with two or even three light heads provide
greater security against light failure and provide better illu ination
of the surgical field. They provide light fro various angles and
axi u protection against failure through double and triple
redundancy. This is particularly true if they are connected to an
e ergency power supply in addition to the ains supply. These
types of co bination lights ay be used in all edical disciplines
for lighting surgical areas.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
19
2.5 Personal protective equipment
To ini ize health risks, personal protective equip ent ust be
worn while working.
 Always wear the required protective equip ent for the given
task.
 Observe instructions posted in the work area regarding
personal protective equip ent.
Protective equipment for special
tasks
Certain tasks require special protective equip ent. These tasks
are discussed individually in the various sections of this anual.
The special protective equip ent covered is:
Safety goggles
Protect the eyes fro projectile objects and fluids.
2.6 Specific risks
The following section lists residual risks identified by a risk analysis.
 Be sure to observe the safety instructions and warning notices
provided in the later sections of this anual to reduce health
risks and avoid dangerous situations.

LED surgical lights, single and co bination lights CHROMOPHARE
®
E 778, E 668, E 558
Safety
20
Electrical current
DANGER!
Risk of death from electrical current!
Touching live electrical co ponents is life
threatening. Da age to insulation or individual
co ponents can cause fatal injury.
Therefore:
– If insulation is da aged, i ediately switch off
power supply and initiate repairs.
– Electrical work is to be perfor ed by skilled
electricians only.
– To perfor any electrical work, disconnect the
unit fro the power supply and verify that it is
dead.
– Before perfor ing any aintenance, cleaning
or repairs, switch off the power supply and
ensure it cannot be accidentally switched on.
– Do not bypass or deactivate fuses. Make sure
the a perage is correct when changing fuses.
– Keep conductive parts away fro hu idity. It
can cause a short circuit.
EMC risks (flat screens)
WARNING!
Use of non-EMC flat screens and switched-mode
power supplies is life threatening.
Radiation disturbances can skew easure ent
results of edical devices (e.g., onitoring of vital
functions). This can result in life-threatening
situations.
Therefore:
– Use only UL- or IEC-rated (UL60601-1, IEC
60601-1) flat screens and switched- ode
power supplies.