Berner BGI40 User manual

operating instructions
Installation-Induction fryingplates
from - Y.O.M. 2014
BGI40, BGI60, BGI80
*Options: GSG1, GSG2, ESB, EOI, ESRTI
Be sure to read the instructions for use and assembly
before installation - installation - commissioning.
This protects you and prevents damage.
Berner- Kochsysteme GmbH & Co. KG
Sudetenstrasse 5 - D-87471 Durach
Tel. [phone]; fax. - 15
enamel: [e-mail] | www.induktion.de

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table of contents
table of contents ....................................................................................................................... 1
Safety...................................................................................................................................... 3
Safety regulations ..................................................................................................................... 4
Description of Hazard Symbols ................................................................................................. 4
Dangers in case ofnon-observance of safetyregulations ............................................................... 4
Safe use................................................................................................................................ 4
Improper operation................................................................................................................. 5
Changes / use of spare parts ................................................................................................... 5
Monitoring of the heating zone ................................................................................................. 6
Noise .................................................................................................................................... 6
General.................................................................................................................................... 6
application............................................................................................................................. 6
Product .................................................................................................................................... 6
products................................................................................................................................ 6
specifications ............................................................................................................................ 6
Operation and control .......................................................................................................... 6
Technical device data ........................................................................................................... 6
Functional conditions............................................................................................................ 6
Power tabe 1 channel (single generator BIPS) ............................................................................ 7
Power table 2 channel (double generator BIPDS)........................................................................ 7
installation ............................................................................................................................... 7
Electrical data of the devices.................................................................................................... 7
Devices by power (5 kW- BIPS) ............................................................................................. 7
Devices by power (10 kW- BIPDS) ......................................................................................... 7
Installation pre-conditions ....................................................................................................... 8
Installation regulations for the installation model..................................................................... 8
commissioning .......................................................................................................................... 9
assembly............................................................................................................................... 9
Devices on and off switch ...................................................................................................... 10
Standby function (optional) ................................................................................................... 10
How to use the standby function.......................................................................................... 10
Control with potentiometer and 4-digitr display .................................................................... 10
Control with touch control panel ............................................................................................. 11
Heating states (function key inactive) .................................................................................. 11
function key: ....................................................................................................................... 12
Heating states (function key active) ..................................................................................... 12
Residual heat indicator.......................................................................................................... 12
service................................................................................................................................... 13
Cooking process ................................................................................................................... 13
comfort ............................................................................................................................... 13
Software Version .................................................................................................................. 13
Meaning Decimal Point: ...................................................................................................... 13

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Decommissioning .................................................................................................................... 14
Error detection........................................................................................................................ 14
troubleshooting....................................................................................................................... 15
Overview Error messages on display ....................................................................................... 16
cleaning ................................................................................................................................. 17
Care ...................................................................................................................................... 17
Insertion of the frying plate: .................................................................................................. 17
warranty ................................................................................................................................ 19
Repair during the warranty period .......................................................................................... 19
maintenance........................................................................................................................... 19
disposal ................................................................................................................................. 19
Declaration............................................................................................................................. 20
List of spare parts ................................................................................................................... 22
BIPS Generator .................................................................................................................... 22
BIPDS Generators ................................................................................................................ 24
Technical documentation.......................................................................................................... 26
Device view (example: BGI40)............................................................................................... 26
Installation example ............................................................................................................. 26
airflow ................................................................................................................................ 27
Observe installation regulations ................................................................................................ 28
Installationsvorschriften ................................................................................................... 28
Additional installation requirements for the installation model ......................................... 29
Attention points for remote coil (coil - generator separated) ............................................ 29
Installation instructions for the installation of Berner ................................................................... 30
Sensor keypads with support frame (Ver. A) ............................................................................ 30
Installation instructions for flush-mounted installation ................................................................. 31
(Ver. A2) by Berner Sensor keypads ....................................................................................... 31
Installation instructions for flush-mounted installation ................................................................. 32
(Ver. B) by Berner Sensor keypads ......................................................................................... 32
Installation instructions for flush-mounted installation ................................................................. 33
(Ver. B) from display 4 digits (version I) ................................................................................. 33

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Safety
Read this guide carefully. Keep the instructions for use and assembly for later use
or for subsequent owners. Check the device after unpacking. Do not connect in the
event of transport damage. Record the damage in writing and call the customer
service, otherwise the warranty claim will not be waived. The installation of the
device must be carried out in accordance with the attached installation instructions.
Use the device only for preparing food. Supervise the device during operation. Use the device
only indoors. Do not use hob covers. They can lead to accidents, e.B. due to overheating,
inflammation or cracking materials. Do not use unsuitable protective devices or child protection
screens. They can lead to accidents. This device is not intended for operation with an external
timer or remote control.
If you are wearing a pacemaker or other electronic body help,be careful when you are in front
of a switched-on induction hob. Check with your doctor or medical device manufacturer for
compliance or possible intolerance.
Fire!
-Hot oil and fat ignite quickly. Never leave hot oil and grease unattended. Never extinguish
a fire with water. Switch off the cooking place. Carefully suffocate flames with lid,
extinguishing blanket or similar.
-The cooking places get very hot. Never place combustible objects on the hob. Do not store
any items on the hob.
-The device gets hot. Store non-flammable objects or spray cans in drawers directly under
the hob.
Risk of combustion !
-The heating zone(s) and its surroundings, in particular a possible rimmumen, become hot.
Never touch the hot surfaces. Keep children away.
-The heating zone heats, but the display does not work. Switch off the fuse in the fuse box.
Call customer service.
-Metal objects get hot very quickly onthe heating zone(s). Never place metal objects, such
as .B knives, forks, spoons and lids on them.
-After each use, turn off the device with the main switch. Do not wait for the hob to turn off
automatically.
Risk of electric shock !
-Improper repairs are dangerous. Only acustomerservice technician trained by us is allowed
to carryout repairs and replace damaged connecting lines. If the device is defective, pull the
power plug or switch off the fuse in the fuse box. Call customer service.
-Invading moisture can cause an electric shock. Do not use a high-pressure cleaner or steam
cleaner.
-A defective device can cause an electric shock. Never turn on a defective device. Pull the
power plug or turn off fuse in the fuse box. Call customer service.
-Jumps or fractures in the glass ceramic can cause electric shocks. Switch off the fuse in the
fuse box. Call customer service.
Damage!
-The device is equipped with a blower at the bottom. Observe the installation instructions
for the air duct.
attention!
-Rough pot and pan bottoms scratchthe surface.
-Never place empty cooking vessels onthe heating zone(s). This could lead to damage.
-Do not place hot pots or pans on the control panel, displays or hobs. This could lead to
damage.
-If hard and pointed objects fall or actonthe surface, damage may occur.
-Aluminum foil and plastic vessels melt on hot stoves. The heatof stove protection film on the
heating zone(n) is not recommended.
-Never cool or clean with cold water or ice cubes. This leads to damage.

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Safety regulations
Description of Hazard Symbols
General danger symbol
Failure to comply with safety regulations
means danger ( injuries )
This symbol warns of dangerous tension.
(Figurine 5036 of IEC 60417-1)
This symbol warns against non-ionizing electromagnetic
radiation. (Figurine 5140 of IEC 60417-1)
Danger symbols directly attached to the device must be followed and readability
must be ensured at all times.
Dangers in case ofnon-observance of safetyregulations
Failure to comply with the safety regulations can lead to danger to persons, the environment
and to the inductionsystemitself. In the event of non-compliance with the safety regulations,
there is no right to claim any damages.
In detail, failure to observe the following risks may result in the following risks
( Examples):
-Danger to persons due to electrical causes
-Danger to people from overheated pans
-Danger to persons due to overheated storage area
Safe use
The safety provisions of this manual, the existing national rules on electricity to prevent
accidents and any internal working, application andsafetyregulations must be followed.
attention
In case of improper use
may cause minor injuries or
damage to property!
attention
The user manual must be read before using or
maintaining the device.

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-attention! Do not place hot pots or pans on the heating zone(s) on the control panel,
indicators or hob frame. Ignoring this notice will damage the pots and equipment. Effect in
ignoring: Pots are welded together, burning the joint material by heat of the pots and thus
destroying the seal, leading to penetration of moisture and grease and can thus lead to the
defect of the device. Defect of the displays or control panels.
-If the frying plate is torn or broken, the inductiongerät mustbe switched off and disconnected
from the electrical supply. Do not touch any parts inside the induction.
-The heating zone(n) is heated by induction. To avoid injuries (burns), do not touch the
heating zone(s).
-Please be wareify against hot food and liquids.
-PLEASE NOTE: Warning of possibly slippery ground in the vicinity of the device. This can
lead to injuries.
-Turn off the heating zone if you don't needit. This prevents the heating process from
automatically. Thus, unattended heating is avoided, i.e. a person whowants to use the
inductiongerät must start the heating process by switching on the device or by turning the
power controller to 'ON'.
-Do not use the heating zone(s) as a shelf!
-Do not place paper, cardboard, fabric, etc. on the heating zone(s)as it mayignite. Aluminium
foils and plastic vessels must not be placed on the hot surfaces.
-Care must be taken to ensure that during the operation of the device, items worn by the
user, such as.B rings, watches, etc., can become hot when they come close to the frying
surface.
-After use, the device must be switched off by means of its control and/or control device.
Device does not switch offautomatically.
-Do not place credit cards, phone cards, cassettes or othermagnet-sensitive items on the
heating zone(s).
-The inductiongerät has an internal air cooling system. Avoid obstructing the air supply and
air outlet zone with objects (e.B. fabric). This would cause overheating and therefore the
device's shutdown.
-Avoid the entry of liquids into the device and overflow water or cooking material over the
edge of the frying area. Do not clean the device with a water jet.
Improper operation
The functionality of the inductiongerätit can only be guaranteed if used correctly. The limit
values in accordance with the technical data may not be exceeded or exceeded under any
circumstances.
Changes / use of spare parts
Contact the manufacturer if you intend to make changes to the device. To ensure safety, use
only original spare parts and accessories approved by the manufacturer. When using non-
original components, all liability for follow-up costs expires. When disassembly, testing or
repairs, pay attention to the stability of the device.
Attention! When replacing spare parts, the induction device must be "visibly tt" from the
power supply.

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Monitoring of the heating zone
The heating zone is monitored by a temperature sensor located underthe frying surface. The
energy supply is stopped when the selected temperature is reached. At a higher temperature,
thedevice does not transfer energy back intothe frying surface until the temperature has fallen
below the selected value.
Noise
The fans of the cooling are audible, but switch off again in between.
General
This manual contains basic information that must be observed during assembly, application
and maintenance. It must be read completely by the installer and the operator before
installation and commissioning, and must always be located near the cooking station for a look-
up.
application
The inductiongeräte are used for preparing meals. They can be used for frying,keeping warm,
grilling etc. of food.
Product
products
-Compact modular design
-Easy operation via rotary knob and digital 4-digit display
-Compact power electronics enable easy and safe operation
-Max operational safety thanks to various protection and monitoring functions
-Continuous temperature with electronic overtemperature protection of the power part.
specifications
Operation and control
Lamp "Operation" 2V DC/approx. 10mA (LED Green)
Power Controller - Potentiometer0Ohm - 10kOhm
Digital display "Power and error display" 2.8V DC/approx. 60mA (red)
Lamp "Operation" green (devices with main switch)
Technical device data
ModelHeating zone(s)external dimensions in B x T x H
Externalframe in W x T x H
BGI401400 x 600 x 120 mm400 x 600 x 20 mm
BGI602600 x 600 x 120 mm600 x 600 x 20 mm
BGI802800 x 600 x 120 mm800 x 600 x 20 mm
Devices Coil VoltageType GeneratorPower Weight
BGI40 300x460 mm400V/3"/N/PE BIPS5400V/3"/PE 5.0 kW30.40 kg
BGI60 260x460 mm400V/3/N/PE BIPDS400V/3/PE 10.0 kW-- kg
BGI80 350x460 mm400V/3/N/PE BIPDS400V/3/PE 10.0 kW -- kg
Functional conditions
omax. tolerance of mains voltage nominal voltage+5%/-10%
oFrequency50 / 60 Hz
oProtection class in delivery state with module IP 21
oProtection class in delivery state with separate generator (GSG1/2) IP 11

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Power tabe 1 channel (single generator BIPS)
Power table 1 phases generator / 2 phase generator
Sw1
4 5
Type 230V
Current [A]
Power[kW]
Type 400V
Current [A]
Power[kW]
0 0
8
1.8
7.5
3.0
0 1
10.9
2.5
8.75
3.5
1 0
13.1
3.0
10.0
4.0
1 1
15.3
3.5
12.5
5.0
Power Table 3 Phases Generator
Sw1
4 5
Type 400V
Current [A]
Power[kW]
Type 230V
Current [A]
Power[kW]
0 0
5.10
3.5
7.5
3.0
0 1
7.25
5.0
8.75
3.5
1 0
10.2
7.0
10.0
4.0
1 1
12.3
8.5
12.5
5.0
Power table 2 channel (double generator BIPDS)
Power Table 3 Phases Generator
Sw2/3
1 2
Type 400V
Current [A]
Power[kW]
0 0
5.1 / 5.1
3.5 / 3.5
0 1
7.25 / 5.1
5.0 / 3.5
1 0
7.25 / 7.25
5.0 / 5.0
1 1
10.2 / 8.0
7.0 / 5.5
installation
Electrical data of the devices
Devices by power (5 kW- BIPS)
Induction cooktop 3-phase (voltage 400Volt +5% / -10%)
connection
colour
frequency
fuse
phase
Brown, Black, Grey or 1,
2, 3
50 Hz / 60 Hz
3 x 16A F (fast)
N
Blau or 4
Working
frequency 22-35
kHz
Tax security
-
Pe
Yellow/Green
Devices by power (10 kW- BIPDS)
Induction cooktop 3-phase (voltage 400Volt +5% / -10%)
connection
colour
frequency
fuse
phase
Brown, Black, Grey or 1,
2, 3
50 Hz / 60 Hz
3 x 16A F (fast)
N
Blau or 4
Working
frequency 22-35
kHz
Tax security
-
Pe
Yellow/Green
Installation environment
-Maximum ambient temperature
Storage >-20°C to +70°Cin Function>+5°C to +35°C
-maximum relative humidity
Storage> 10% to 90% in function> 30% to 90%

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Installation pre-conditions
The inductiongerät must be mounted in a straight surface by means of a mounting frame. The
air supply and outlet area must not be obscured. The installation area must allow a weight of
at least 100 kg. The mains disconnector must be easily accessible.
Installation regulations for the installation model
The following points must be observed:
-Check and make sure that the voltage of the main supply line matches that of the type plate.
-The electrical installations must comply with local building installation regulations. The
applicable national regulations of the electricity authorities must be complied with.
-The inductiongerät is equipped with a power cable, which can be connected to a socket with
the necessary plug.
-If incorrect current circuit breakers are used, they must be designed for a fault current of at
least I n=30mA.
-Prevent blocking of the air supply and air outlet zone by objects (fabric, wall, etc.)
-Avoid that hot ambient air is sucked in by the inductiongerät (several devices stand side by
side, devices stand one after the other, near frying tippers or ovens). Otherwise, a duct must
be used.
-The device has a suction filter. Nevertheless, you must ensure that no fat ambient air caused
by other applications can be sucked into the induction device (near fryers, grill plates or
fryers).
-The air intake temperature must be below +35°C.
-Operators must ensure that all installation, maintenance and inspection work is carried out
by approved personnel.
-The intake air must be channelled and fed directly to the fans via the supplied filter. The
intake cross-section should be at least 200 cm2 per electronic unit.
-Do not build a thermal short circuit. The exhaust air must not be sucked back in, otherwise
the device will become hotter and hotter.
-The installation must be checked for practicality. For this purpose, the maximum cooling
plate temperature must be determined. Measurements are made on the cooling plate base
plate below the induction coil. The temperature must not exceed 65°C in continuous
operation of at least 2 hours and 20°C ambient temperature.
-All INSTALLATION models must be fastened by means of an enclosed mounting frame.
-The power supply cable must be shielded in general and contacted cleanly on both sides.
-Provide the mains disconnector in such a way that a maximum of 5 times per day is switched
on and off.
-To maintain and replace parts, the device must be disconnected from the power supply. If a
pull of the plug is provided, clearly pointing out that the pulling of the plug must be done in
such a way that the operator can check from any seat to which it has access that the plug
is still removed. If this is not possible due to the design of the device or the installation, the
separation must be ensured with a locking in the separation position.
The inductiondevices areequipped with a cable and plug in accordance with national
regulations.
Make sure the plug is wired correctly:
For the electrical connection of the device, the legal
Regulations of the respective country!
attention
Incorrect voltage can cause the
Damage induction device
attention
The electrical connections must be carried
out by a specialist.

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commissioning
assembly
The inductiongeräte are equipped with a power cable. They must be connected to a wall socket
or junction box. The electrical installations must be carried out by approved installers in
compliance with specific national and local regulations. The installers are responsible for the
correct design and installation in accordance with the safety regulations. The warning and type
plates must be strictly followed.
Check and make sure that the voltage of the mains current and the device (type plate) match.
When installing this appliance in the immediate vicinity of a wall, partition walls, kitchen
furniture, decorative cladding, etc., it is recommended that these are not made of combustible
material; otherwise, they must be clad in suitable non-combustible, thermally insulating
material, and the fire protection regulations must be observed with the most care!
The inductiongerät must be in a clean, straight surface (table, combination, etc.) ebuilt up and
stand by its final destination. It must be installed in such a way that it cannot be moved. The
"installation requirements" must be met.
Remove all items from the heating zone(s). Check that the heating zone(s) is neither split nor
broken. If the heating zone is split or broken, immediately turn off the device and disconnect
the power plug.
Turn the main switch to the OFF position (0) before
Connect inductiongerät to the power grid.