Bestop 52528 User manual

52528 pg 1 Rev. B 0703
Header Bikini
Installation Instructions
WARNING
For: Jeep®Wrangler 2003 Part Number: 52528
with or without Door Surround
This product is designed to enhance the appearance of the
vehicle. Do not rely in any way on the components of this
product to contain occupants or cargo within the vehicle, or
toprotectagainstinjuryordeathintheeventofanaccident.
Never operate vehicle in excess of manufacturer’s specifi-
cations.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions pro-
vided when installing this product. Failure to do so could
place occupants or cargo of the vehicle in a potentially
dangerous situation. After installing or reinstalling, check to
make sure it has been properly installed.
Installation Tips
Before you begin installing this product, read all instructions
thoroughly. Below are a few tips to make this installation
easier. After completing the installation, keep these instructions
for further reference.
For a smooth fit:
For ease in installation, the Bikini should be installed at
temperatures above 72°F. Below this temperature, the fabric
may contract an inch or more, making it difficult to fit to the
vehicle.
It is normal for the fabric to contract and wrinkle when stored in
the shipping carton. Within a few days after the installation, the
fabric will relax and the wrinkles will disappear.
DO NOT INSTALL THIS PRODUCT ON ANY VEHICLE OTHER THAN THOSE LISTED ABOVE.
This product is only designed for the vehicles listed above. Failure to install this product on the proper
vehicle could cause injury to the vehicle occupants and damage to the product.
Important Note: This product must be used with a TJ Header Windshield Channel, Number 51238-01
or in conjunction with your TJ Supertop Header, Number 51709-01.

52528 pg 2
Rev. B 0703
Installation
Bikini Qty - 1
D-Ring Web Strap Qty - 2
Parts List Safety glasses should be worn at all
times while installing this product.
Caution
Step Two
INSTALL BIKINI IN WINDSHIELD RETAINER
Orient the Bikini on the vehicle and
drape it over the Sport Bar. Insert the
plastic strip sewn along the front of the
Bikini into the windshield retainer. Do
not catch the fabric in the retainer.
Center the Bikini on the vehicle so that
it is an equal distance from the top of
the windshield flange on both sides.
Note: For best possible installation, check to make sure that the bikini top is perfectly centered on the vehicle.
Plastic
Strip
Windshield Driver's Side
Fabric
Make sure that only Plastic
Strip is in retainer
View from front
Make sure space between top fabric and
windshield flange is equal on both sides
Windshield
Retainer
Tools Needed
#30 Torx Driver
Safety Glasses
Step One
INSTALL D-RING WEB STRAPS
Locate the D-Ring Web Straps in the
parts kit. Use the #30 Torx to remove
the bolt at the rear of the speaker pod
on each side of the vehicle. Thread a
bolt through the hole in each D-Ring
Web Strap and reinstall the bolts in the
holes in the speaker pods. Do not
tighten them at this time. Remove #30 Torx Bolt and
reinstall with D-Ring Web Strap

52528 pg 3
Rev. B 0703
Step Three
FASTEN CENTER STRAP
Wrap the long center strap at the rear of the Bikini around the sport bar, pull it forward into the vehicle to the
windshield. Thread the strap through the footman loop on the windshield frame. Then pull the end of the strap
back and thread it through the buckle. Tighten it securely.
Threading Strap
through Buckle
Strap - In Front
of Sport Bar
Center Strap - Thread through
Footman Loop
Buckles - Behind
Sport Bar
Buckle
Footman Loop
Step Four
FASTEN REAR STRAPS
Locate the two straps sewn at an angle to the
rear of the Bikini on each side of the center
strap. Thread the end of each strap through
the D-Ring on the strap installed in Step 1.
Thread the strap into the ring from under-
neath. Then pull the end of the strap back and
thread it through the buckle sewn to the strap.
When the alignment of the D-Ring Web Strap
is established, use the #30 Torx to tighten the
bolt. Tighten the web strap at the buckle.
Strap
Threading Strap
through Buckle
Buckle
Strap
Thread the strap through the
D-Ring from the bottom

52528 pg 4
Rev. B 0703
Step Five
FASTEN REAR CORNER STRAPS
Wrap the straps sewn to the rear
corners around the sport bar and
thread them through the buckles
on the rear corners of the Bikini.
Thread Strap
through Buckle
Step Six - without Door Surrounds
FASTEN FLAPS ABOVE DOORS
Locate the hook and loop strips sewn to the front corners of the Bikini.
Fasten the strips to each other and tuck them up above the horizontal
sport bar, out of the way.
Locate the flap sewn inside the Bikini above the door opening. Wrap the
inside and outside flaps around the horizontal sport bar and fasten the
Hook and Loop Strips to each other.
Hook and Loop sewn inside fabric. Wrap Flaps
around bar and fasten Hook and Loop to each
other.
Step Six - with Door Surrounds
SECURE BIKINI ABOVE DOORS
Locate the hook and loop strips sewn to the front corners of the Bikini. Tuck the hook strip between the horizontal
sport bar and the Door Surround.
Locate the plastic strip sewn along the edge of the outer flap, above the door opening. Slip the plastic strip into the
channel on the Door Surround.
Fold the fabric insert from front to back, so that it lays flat on top of the horizontal sport bar and wrap the outer
loop strip around the Door Surround and fasten it to the hook strip tucked inside of the rail to hold the fabric in
place. Tuck the inside flap between the Door Surround and the Bikini fabric.
Note: When removing the Bikini, it will be easiest to remove the plastic strips by starting at the front of the plastic
and pulling down and out.
Fold Fabric from front
to back to Lay Flat
Plastic Strips sewn inside fabric.
Roll into channel in Door Surround
Locate Hook Strip between Sport Bar and
Door Surround and fasten to Loop
Threading Strap
through Buckle
Buckle
Strap

52528 pg 5
Rev. B 0703
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms
specified below, provided there has been normal use and proper maintenance. This
warranty applies to the original purchaser only. All remedies under this warranty are
limitedtotherepairorreplacementofanyitemoritemsfoundbythefactorytobedefective
within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for
instructions.Youmustretainproofofpurchaseandsubmitacopywithanyitemsreturned
for warranty work. Upon completion of warranty work, if any, we will return the repaired
or replaced item or items to you freight prepaid. Damage to our products caused by
accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by
defective parts not manufactured by us, is not covered under this warranty.
THEWARRANTYTIMEPERIODISASFOLLOWS:ALL“SOFTGOODS”MANUFACTURED
BY OUR COMPANY: ONE YEAR FROM DATE OF PURCHASE.
ANYIMPLIEDWARRANTIESOFMERCHANTABILITYAND/ORFITNESSFORAPARTICU-
LAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURA-
TIONANDSCOPEASTHEEXPRESSWRITTENWARRANTY. OURCOMPANYSHALLNOT
BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the
exclusion or limitation of incidental or consequential damages, so the above limitations
or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
For further information, please contact: Bestop Inc.
Customer Service
[phone]
[phone]
Care and Maintenance of your New Top
Your Bikini is made of the finest materials available. To keep it looking new and for the
maximum possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush.
Rinse with clear water to remove all traces of soap.
Water: Seeping through at the seams may be stopped by applying 3-M Scotchgard® on the
inside of the seams. Rips in the fabric may be repaired with Bondex® iron on patches. Iron
the patches to the Inside of the top, carefully following the Bondex® instructions.