Bestop Trek Top PRO 2 User manual

Installation Instructions
Trek Top PRO 2
Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
For a Smooth fit and easier installation, the top should,be installed at a
tenperature above 72°F. Below this temperature, the fabric may contract
an inch or more, making it difficulet to fit to the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the ship-
ping carton. Within a few days after installation, the fabric will relax and
the wrinkles will disappear.
Do not rely in any way on the components of this product to protect
against injury or death in the event of an accident. Never operate the vehicle in excess of
manufacturer’s specications.
Read and follow, precisely, all installation instructions provided when installing this product.
Failure to do so may result in a poor t and could place occupants of the vehicle in a potentially
dangerous situation.
WEAR SEAT BELTS AT ALL TIMES
Safety glasses should be worn at all
times when installing this product.
WARNING
Installation Tips
Installation TimeTools
Skill Level
3 - Moderately Difcult
4 hours
#2 Phillips
Screwdriver
Utility Knife
Safety
Glasses
4mm Allen
Wrench
13mm Socket
Ratchet
10mm & 13mm
Wrenches

Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Trek Top PRO 2
M5 x 35mm Screw
Part #514.62
Qty. 2
M6 x 25mm Screw
Part #431.62
Qty. 12
M6 Nylon Lock Nut
Part #494.01
Qty. 22
M6 Flat Washer
Part #257.93
Qty. 22
M6 x 14mm Screw
Part #517.63
Qty. 10
M8 x 20mm Screw
Part #493.96
Qty. 2
M8 Lock Nut
Part #434.12
Qty. 2
M8 Flat Washer
Part #433.98
Qty. 4
Plastic Bushing
Part #473.40
Qty. 4
M5 Nylon Lock Nut
Part #526.76
Qty. 2
All Sections Hardware and Fasteners
#10-24 x 3/8”
Machine Screw
Part #195.92
Qty. 4
M5 Flat Washer
Part #575.27
Qty. 2

Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Trek Top PRO 2
Sections 1 & 2 Window Carriers, Cable Bracket & Rear Brackets
Section 3 Rear Door Surrounds
Window Carrier - Left
Part #510.55
Qty. 1
Rear Door Surround - Right
Part #486.66
Qty. 1
Rear Door Surround - Left
Part #486.67
Qty. 1
Window Carrier - Right
Part #510.56
Qty. 1
Rear Bracket - Left
Part #510.97
Qty. 1
Rear Bracket - Right
Part #510.96
Qty. 1
Cable or Spring
Bracket
Part #547.91
Qty. 2

Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Trek Top PRO 2
Sunrider Pivot Bracket
#544.18 - Right (shown)
#544.19 - Left
Qty. 1 of each
Strut Bracket - Left
Part #509.63
Qty. 1
Strut Bracket - Right
Part #509.64
Qty. 1
Halo - Right
Part #509.76
Qty. 1
Halo - Left
Part #509.77
Qty. 1
Halo Frame
Part #509.82
Qty. 1
Halo Center
Part #509.80
Qty. 1
Sections 4 & 5 Knobs, Front Door Surrounds & Sunrider Brackets
Sections 7 to 10 Halo Frame, Halo and Strut Brackets
M8 x 75mm Knob
Part #478.90
Qty. 4
M8 x 30mm Knob
Part #480.22
Qty. 2
Front Door Surround - Left
Part #479.87
Qty. 1
Front Door Surround - Right
Part #479.86
Qty. 1

Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Trek Top PRO 2
Sections 11 to 15 Seals & Struts
Sections 20 to 24 Center & Rear Arch Bows; #2 Bow Assembly
Halo Seal (Long)
Part #510.17
Qty. 1
Strut
Part #510.16
Qty. 2
Rear Seal (Short)
Part #511.87
Qty. 1
Upper TG Panel Seal
Part #514.04
Qty. 2
Lower TG Panel Seal
Part #514.05
Qty. 2
#2 Bow Assembly
#541.18
Qty. 1
Rear Arch Bow
#510.49
Qty. 1
Center Arch Bow
#483.27
Qty. 1
#2 Bow Pivot Bracket
#541.88 - Right (shown)
#541.87 - Left
Qty. 1 per side

Vehicle Application:
Jeep® Wrangler Unlimited 2007-2017
Part Number 54863
Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Parts List
- Required parts for installation - Page number in Installation Guide
Installation Instructions
Trek Top PRO 2
Foam Tape Strips
Qty - 2
Part # 417.43
Foam Seals
Qty - 1 per side
Part # 457.76 (R) & 457.77 (L)
Jumper Harness
Qty - 1
Part # 510.18
Deck, Header Assembly, & Fabric Top
Right Side Window
Left Side Window
Rear Window
Sections 22 to 29 Foam Seals, Jumper Harness, Fabric Top and Windows

Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Section 1 Install Cable or Spring Bracket to Window Carrier
Step 1 510.56
494.01
10mm Wrench
4mm Allen
Wrench
510.55
257.93
547.91
Window Carrier - Right
Part #510.56
Qty. 1
Window Carrier - Left
Part #510.55
Qty. 1
M6 Nylon Lock Nut
Part #494.01
Qty. 2
M6 Flat Washer
Part #257.93
Qty. 2
M6 Screw
Part #517.63
Qty. 2
517.63
HardwareTools
Step 1
Install a Cable Bracket #547.91 onto each
Window Carrier #510.55 & 510.56.
Attach the Cable Bracket using the hole
in the Window Carrier closest to the front
(the end with the molded cap).
Install the M6 Screw #517.63 and Flat
Washer #257.93 from the top and the M6
Nylon Lock Nut #494.01 from underneath
the Window Carrier and tighten.
Cable or Spring
Bracket
Part #547.91
Qty. 2
M6 Nylon
Lock Nut
M6 Screw
M6 Flat Washer
Window Carrier

Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Section 2 Install Rear Brackets
13mm Wrench
Step 2
Utility Knife
Step 1
Step 2
Unzip the upper rear and rear leg sport
bar covers and locate the upper sport bar
bolt. Use a 13mm wrench to remove the
bolt and set it aside for later use.
Repeat on both sides of the vehicle.
Cut two horizontal slits the same width
as the Rear Bracket tab in the sport bar
cover 1/4” below the zipper and aligned
with the bolt hole.
Step 1

Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Section 2 Install Rear Brackets (cont.)
13mm Wrench
510.97510.96
Step 3 Hardware
Use the bolts that were removed in Step 1
to mount the Rear Brackets #510.96 and
#510.97 to the sport bar on each side of
the vehicle, through the slits cut in the
sport bar cover.
Tighten the bolts just snug so that the
bracket can be adjusted in the slots for
side-to-side movement.
All bolts and screws will be tightened later
in the installation process.
Step 3
Rear Bracket - Left
Part #510.97
Qty. 1
Rear Bracket - Right
Part #510.96
Qty. 1

Installation Instructions - Trek Top PRO 2 © 2018 Bestop, Inc.
Section 3 Install Rear Door Surrounds
486.67 478.90486.66
Step 1 Step 2Hardware
Rear Door Surround
Part #486.66 RIght (shown)
Part #486.67 (left)
Qty. 1 of each
M8 x 75mm Knob
Part #478.90
Qty. 1 per side
Insert the pin in the bottom of the Rear
Door Surround #486.66 into the hole in
the belt rail behind the rear door opening.
Press the channel along the top of the Rear
Door Surround around the the horizontal
sport bar.
Passenger (right) side shown.
Repeat on the driver (left) side of the
vehicle.
Insert an M8 x 75mm Knob #478.90 into
the rear position on the Door Surround,
and tighten the knob.
Passenger side (right) shown.
Repeat on the driver (left) side of the
vehicle.
Step 1 Step 2