Billy Goat F042508A User manual

Part No 891058 Form No F042508A
1
KVSP/TKVSP Owner’s Manual
BILLY GOAT KV VACUUM
Owner's Manual
KV600SP, KV650SPH, TKV650SPH
Accessories
ON BOARD
VACUUM
HOSE KIT
4"(102mm) x
7' (2.13m)
For
vacuuming in
hard to reach
areas.
P/N 891125
FELT DEBRIS
BAG
For use in
leaves and
grass in dusty
conditions.
P/N 89112
6
NOZZLE WEAR
GUARD KIT
For use in
increasing the
life of your
nozzle by
protecting it from
damage
P/N 891127
CASTER KIT
To allow for easy
rolling and
maneuverability
on smooth
surfaces.
P/N 89112
8
SHREDDER KIT
Shreds leaves,
reducing total
volume.
P/N 890209
KV LINER KIT
Increases the life
of the housing by
protecting it from
damage.
P/N 89113
4

Part No 891058 Form No F042508A
2
KVSP/TKVSP Owner’s Manual
ABOUT THIS MANUAL
THANK YOU for purchasing a BILLY GOAT ®KV Vacuum. Your new machine has been carefully designed and
manufactured to provide years of reliable and productive service. This manual provides complete operating and
maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully
before assembling, operating, or servicing your equipment.
CONTENTS
SERIAL PLATE DATA AND SPECIFICATIONS 3
GENERAL SAFETY 4-5
SOUND AND VIBRATION 6
INSTRUCTIONLABELS 7
PACKING CHECKLIST & ASSEMBLY 8
OPERATION 9-10
MAINTENANCE 11
TROUBLESHOOTING AND WARRANTY PROCEDURE 12
MAINTENANCE RECORD 13
ILLUSTRATED PARTS & PARTS LISTS 14-15

Part No 891058 Form No F042508A
3
KVSP/TKVSP Owner’s Manual
SERIAL PLATE DATA
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
KV600SP KV650SPH TKV650SPH
Engine: HP 6.0 (4.47kW) 6.5 (4.85kW) 6.5 (4.85 kW)
Engine: Type B&S Quantum HONDA HONDA
Engine: Model 112K020124E1 GSV190AN1L GSV190AN1L
Engine: Fuel Capacity 1.5 qt. (1.4 L) 1.6 qt. (1.5 L) 1.6 qt. (1.5 L)
Engine: Oil Capacity 0.63 qt. (0.6 L) 0.58 qt (0.54L) 0.58 qt (0.54L)
Total Unit Weight: #129 (58.5 kg) #132 (58.9 kg) 141# (64 kg)
Overall Length 59” (1.5m) 59” (1.5m) 59” (1.5 m)
Overall Width 25.5” (.6 m) 25.5” (.6 m) 25.5” (.6 m)
Overall Height 42.75” (1.1m) 42.75” (1.1m) 42.75” (1.1 m)
Max. operating slope 200200200
Sound in accordance with
2000/14/EEC standards
109 dBa 109 dBa 112 dBa
Sound at operator’s ear 88 dBa 89 dBa 91 dBa
Vibration at operator position 0.71 g (6.96m/s2) 0.32 g (3.16m/s2) 0.43 g (4.25m/s2)

Part No 891058 Form No F042508A
4
KVSP/TKVSP Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
KV Vacuum.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.

Part No 891058 Form No F042508A
5
KVSP/TKVSP Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is
recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least
two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until
gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark
tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if
necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may
cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this
manual.
DO NOT place hands or feet underneath unit, or near any moving parts.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to
starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,
water valves, buried cables, or clothes line anchors, etc.

Part No 891058 Form No F042508A
6
KVSP/TKVSP Owner’s Manual
SOUND
SOUND LEVEL 92 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 7-25-07 under the
conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
VIBRATION DATA
VIBRATION LEVEL 0.34g (3.29m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 12-19-2007 under the conditions listed below.
INTENDED USE
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects.
Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).
General Conditions: Sunny
Temperature: 88oF (31.1oC)
Wind Speed: 2 mph (3.8 kmh)
Wind Direction: South South East
Humidity: 44%
Barometric Pressure: 30.07”Hg (764 mm Hg)
General Conditions: Sunny
Temperature: 50oF (10oC)
Wind Speed: 4 mph (6.4kph)
Wind Direction: South Southeast
Humidity: 68%
Barometric Pressure: 30 Hg (101.6kpa)

Part No 891058 Form No F042508A
7
KVSP/TKVSP Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ®KV Vacuum. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM #20 DANGER FLYING DEBRIS
AND FEET AWAY P/N 890254 ITEM # 19 P/N 810736
ITEM #18 P/N 400424
LABEL READ MANUAL LABEL EXPLOSIVE FUEL CHIPPER WARNING LABEL LABEL DANGER GUARD
ITEM #17 P/N 890301 ITEM # 16 P/N 400268 ITEM #82 P/N 890152 (TKV ONLY) ITEM #39 P/N 900327
BAG FOLDING INSTRUCTIONS
LOCATED ON BAG
ENGINE LABELS
ENGINE and Transmission CONTROLS
HONDA BRIGGS & STRATTON
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
Honda Throttle Control Briggs Throttle Control Bail Drive Engage/Disengage label

Part No 891058 Form No F042508A
8
KVSP/TKVSP Owner’s Manual
PACKING CHECKLIST
Your Billy Goat KV Vacuum is shipped from the factory in one carton, completely assembled except for the
upper handle, debris bag, and bag quick disconnect.
PUT OIL IN ENGINE BEFORE STARTING
ASSEMBLY
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by
cables and folded over
1. ASSEMBLE Lift upper handle (item 11), remove items 49, 50, & 51 from lower handle (item 10). Attach and
secure upper handle as shown using same hardware.
2. UNFOLD the debris bag (item 21) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to
housing exhaust (item 1) see fig. 2.
3. ATTACH bag to four posts (item 13), preassembled to upper handle.
4. CONNECT spark plug wire.
Boxing Parts
Checklist
Debris Bag
P/N-891132
Literature Assy
P/N-891121
Connector Quick
Disconnect
P/N-890176
Honda 6.5
GSV 190
Briggs & Stratton
6.0 HP Quantum
PARTS BAG &
LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-891058, Declaration of Conformity P/N-891057.
Quick disconnect
Fig. 2

Part No 891058 Form No F042508A
9
KVSP/TKVSP Owner’s Manual
OPERATION
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
STARTING
ENGINE:See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine
must be level when checking and filling oil and gasoline.
ENGINE SPEED:Controlled by throttle lever on the engine. Under normal conditions, operate at minimum
throttle to accomplish your current cleaning task.
FUEL VALVE: Move fuel valve to "ON" position (when provided on engine).
CHOKE:Briggs-Located on engine and must be controlled manually.
Honda-Place remote throttle in choke position
PRIMER: Push primer per engine instructions (B&S only).
THROTTLE: Move throttle to fast/choke position. Located on handle.
TRANSMISSION: Engaged by pulling the clutch bail towards handle.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
HANDLING & TRANSPORTING:
This unit requires two people to lift it. Lift holding the lower handle and front wheels. Secure the
machine in place during transport. See page 3 for weight specifications
Never lift the machine while the engine is running.

Part No 891058 Form No F042508A
10
KVSP/TKVSP Owner’s Manual
OPERATION
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT:is raised and lowered by pushing slightly downward on handle
to reduce tension on the adjuster, and then pulling height adjust trigger on the handle (item 23) up at right rear of
machine. Then select the desired height that fits the task.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE:
Never bury nozzle into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST:Turn engine off and wait for impeller to stop completely
and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp
materials. Reconnect spark plug wire.
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.
An optional felt bag is available for use where debris will be vacuumed in dusty conditions (see Optional Accessories
shown on page 1).
DO NOT place bag on or near hot surface, such as engine. Be sure engine has come to a complete stop before removing or
emptying bag.
This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings
page 4-5).
However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas.
Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your
machine's ability to vacuum in dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup
performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake
bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.