Binks EMG-100-343-K User manual

SERVICE MANUAL
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SB-E-2-852-R1.0
Specifications
Maximum Working Pressure
Air (P1) = 9 bar (130 psi)
Fluid (P2 ) = 14 bar (203 psi)
(Pressure only)
Gun Body
Die-cast Aluminium
Fluid Path
Stainless Steel
Fluid Inlet Size
¼” Universal (BSP & NPS)
Air Inlet Size
¼” Universal (BSP & NPS)
Gun Weight
350g
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT
This EMG SeriesTM Spray Gun is a
professional quality spray gun for use
in Gravity, Suction & Pressure feed
spray applications. The lightweight
ergonomic design offers unsurpassed
comfort and control. The latest
atomisation technology has been
incorporated for achieving consistent,
fine finishes when spraying a wide
range of industrial coating
applications.
Binks EMG SeriesTM spray guns are
offered with LVMP atomisation
technology.
IMPORTANT! DO NOT DESTROY
It is the customer’s responsibility to have all operators and service personnel read and understand this manual.
Contact your local Binks representative for additional copies of this manual.
BINKS “EMG SERIES™”
Gravity, Pressure & Suction
LVMP Manual Spray Guns
(EMG-XX-XXX-XX)
II 2 G X

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READ THE MANUAL
TRAINING
All must be before
equipment.
EQUIPMENT HAZARD
can cause the to
or start and result in injury.
DE- ENERGISE, DE-PRESSURISE, DISCONNECT & LOCK
OUT ALL POWER SOURCES DURING MAINTENANCE.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are
released under pressure, or flying debris.
Read the following warnings before using this equipment
NOTE
In this manual, the words WARNING, CAUTION and NOTE are used to
emphasise important safety information as follows:
! WARNING
! CAUTION
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily
basis. Do not operate the equipment if you are uncertain
about its condition.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
WEAR RESPIRATOR

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EC DECLARATION OF CONFORMITY
Manufactured By: DeVilbiss Ransburg de Mexico S. de R.L. de C.V
Via Gustavo Baz #3990, Col.Barientos
C.P.54110 Tlalnepantla, Estado de Mexico.
Type/Series: Handheld Spray Guns
Model: Binks “EMG SeriesTM”
The equipment to which this document relates is in conformance with the following standards or other
normative references:
BS EN 12100:2010 and BS EN 1953:2013; and thereby conform to the protection
requirements of Council Directive 2006/42/EC relating to Machinery Safety Directive, and;
EN 13463-1:2009, Council Directive 94/9/EC relating to Equipment and Protective Systems
intended for use in Potentially Explosive Atmospheres protection level II 2 G X.
Approved By: Gerardo Perez Carpy (General Manager)
Date: 11th December 2013
KNOW WHERE AND HOW TO SHUT OFF THE
EQUIPMENT IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
STATIC CHARGE
The spray gun must be earthed to dissipate any electrostatic
charges which may be created by fluid or air flows. This can
be achieved through the spray gun mounting, or conductive
air/fluid hoses. Electrical bond from the spray gun to earth
should be checked with an Ohm meter. A resistance of less
than 106Ohms is recommended.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
PROP 65 WARNING
WARNING: This product contains chemicals known to the State
of California to cause cancer and birth defects or other
reproductive harm.
FIRE AND EXPLOSION HAZARD
Never use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents in equipment with
aluminium wetted parts. Such use could result in a serious chemical reaction,
with the possibility of explosion. Consult your fluid suppliers to ensure that the
fluids being used are compatible with aluminium parts.

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NUMBERING SYSTEM
See below for the EMG spray gun ordering code. Charts 1 & 2 show available air cap & fluid tip sizes.
EMG-XX-XXX-XX
Fluid Feed
BG –Gravity
BS –Suction
BP - Pressure
Air Cap
305 = 305MT
307 = 307MT
343 = 343
345 = 345
Fluid Tip Sizes
08 = 0.85mm
10 = 1.0mm
13 = 1.3mm
15 = 1.5mm
18 = 1.8mm
Chart 1 –Air Cap & Fluid Tip Combinations
AIR CAP PART
NUMBER
TIP SIZE (MM)
FEED
AIR
CONSUMPTION
GUN INLET
PRESSURE
PATTERN
WIDTH (mm)
APPLICATION
0.8
1.0
1.3
1.5
1.8
EMG-100-343-K





G
220L/min 0.2MPa
250
Mid-High Volume, fine
atomisation, auto-refinishing,
wood & metal finishing





S
EMG-100-305MT-K



P
200L/min 0.2MPa
250
LVMP, Low-High Volume, fine
atomisation, wood & metal
finishing, auto-refinishing
EMG-100-307MT-K



300
EMG-100-345-K



320
Chart 2 - Fluid Tips & Needles
SIZE
FLUID TIP
NEEDLE
0.8
EMG-200N-08-K
EMG-300N-08-K
1.0
EMG-200N-10-K
EMG-300N-10-K
1.3
EMG-200N-13-K
EMG-300N-13-K
1.5
EMG-200N-15-K
EMG-300N-15-K
1.8
EMG-200N-18-K
EMG-300N-18-K

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INSTALLATION INSTRUCTIONS
For maximum transfer efficiency, do not use more pressure than is necessary to atomise the material
being applied.
1. Connect the gun to a clean, moisture and oil free air supply, using a conductive hose of at least 8
mm I.D.
NOTE
Depending on hose length, larger I.D. hose may be required.
Install an air gauge at the gun handle. When gun is triggered on,
adjust regulated pressure to 2.0 bar. Do not use more pressure
than is necessary to atomise the material being applied. Excess
pressure will create additional overspray and reduce transfer
efficiency.
NOTE
If quick connect couplings are required, use only high flow quick
connects approved for HVLP use. Other types will not flow enough
air for correct gun operation.
2. SUCTION MODELS ONLY.Attach the cup lid assembly to the fluid inlet connector (6).
3. GRAVITY MODELS ONLY. Attach the gravity cup to the fluid inlet connector (6).
4. PRESSURE FED MODELS ONLY. Connect the fluid supply hose to fluid inlet connector (6).
NOTE
Before using the spray gun, flush it with solvent to ensure that the
fluid passages are clean.
OPERATION (SUCTION/GRAVITY MODELS)
5. Mix coating material to manufacturer’s instructions and strain material.
6. Fill the cup to no more than 20mm from the top. DO NOT OVERFILL.
ALL MODELS
7. Turn fluid adjusting knob (20) clockwise to prevent fluid needle movement.
8. Turn pattern valve adjusting knob (21) counter clockwise to fully open.
9. Adjust inlet air pressure if required.
10. Turn fluid adjusting knob counter clockwise until first thread shows.
11. Test spray. If the finish is too dry, reduce airflow by reducing air inlet pressure.
12. If finish is too wet, reduce fluid flow by turning fluid adjusting knob (20) clockwise. If atomisation is
too coarse, increase inlet air pressure. If too fine, reduce inlet pressure.
13. The pattern size can be reduced by turning pattern valve knob (21) clockwise.
14. Hold gun perpendicular to surface being sprayed. Arcing or tilting may result in uneven coating.
15. The recommended spray distance is 150-200 mm.
16. Spray edges first. Overlap each stroke a minimum of 75%. Move gun at a constant speed.
17. Always turn off air supply and relieve pressure when gun is not in use.

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PREVENTIVE MAINTENANCE & CLEANING
To clean air cap and fluid tip, brush exterior with a stiff bristle brush. If necessary to clean cap holes, use
a broom straw or toothpick if possible. If a wire or hard instrument is used, extreme care must be taken
to prevent scratching or burring of the holes, which will cause a distorted spray pattern.
To clean fluid passages, remove excess material from cup, then flush with gun wash solution. Wipe the
gun exterior with a dampened cloth. Never completely immerse in any solvent or cleaning solutions as
this is detrimental to the lubricants and life of the spray gun.
NOTE
When replacing the fluid tip or fluid needle, replace both at the
same time. Torque to 18-20 Nm (160-180 lbs.in). Do not over
tighten the fluid tip. Use spanner supplied with the gun and check
with a torque wrench.
NOTE
When removing air cap from retaining ring, do not remove the ring
seat (4) from the retaining ring (5). Damage to the parts may
occur. Simply wipe parts clean and reassemble with new or clean
air cap.
CAUTION
To prevent damage to fluid tip (2) or fluid needle (18), be sure to
either
1) pull the trigger and hold while tightening or loosening the fluid
tip, or
2) remove fluid adjusting knob (20) to relieve spring pressure
against needle collar.
SUCTION/GRAVITY CUP. Empty excess material and clean the cup. Make sure the vent holes in the
diaphragm and the lid are clear.

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EMG –SPARE PARTS LIST
ITEM NO.
PART NO.
DESCRIPTION
QTY.
1
GUN BODY
2
SEE CHART 2 p4
FLUID TIP
1
3
SEE CHART 1 p4
AIR CAP
1
4 ♠
RING SEAT
1
5 ♠
RETAINING RING
1
6
FLUID INLET KIT
7 ♣
BEARING STUD
8 ♣
E CLIP
9 ♣
TRIGGER
10 ♥
NEEDLE PACKING OUTER
11 ♥
NEEDLE PACKING INNER
12 
PACKING GLAND
13 ♦
REAR SEAL
14 ♦
VALVE SEAT
15 ♦
AIR VALVE SPINDLE
16 ♦
VALVE SPRING
17 ♦
AIR VALVE BUSHING
18
SEE CHART 2 p4
FLUID NEEDLE
1
19 
NEEDLE SPRING
20 
NEEDLE ADJUST SCREW
21
EMG-402-K
PATTERN VALVE KIT
1
22
EMG-19-K
AIR CONNECTOR KIT
1
23
EMG-403-K
CHEATER VALVE KIT
1
24
EMG-405-K
RETAINING RING & SEAL KIT (ITEMS MARKED ♠)
1
25
EMG-406-K
TRIGGER, STUD AND CLIP KIT (ITEMS MARKED ♣)
1
26
EMG-404-K
NEEDLE PACKING KIT (ITEMS MARKED ♥)
1
27
EMG-407-K
SPINDLE SEAL & SPRING KIT (ITEMS MARKED ♦)
1
28
EMG-408-K
NEEDLE SPRING & ADJUSTING SCREW KIT(ITEMS MARKED )
1
29
EMG-409-K
NEEDLE PACKING ASSY & GLAND NUT KIT (ITEMS MARKED )
1
30
EH0301
SPANNER
1
KR-470-2C
SUCTION CUP (SOLD SEPERATELY)
1
KG-400-BK
GRAVITY CUP (SOLD SEPERATELY)
1

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REPLACEMENT/ MAINTENANCE - AIR VALVE
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
Fig.6
Fig.7
Fig.8

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REPLACEMENT/ MAINTENANCE –NEEDLE PACKING
REPLACEMENT / MAINTENANCE –PATTERN VALVE
REPLACEMENT / MAINTENANCE –CHEATER VALVE
Fig.13
Fig.14
Fig.15
Fig.16
Fig.17
Fig.18
Fig.9
Fig.10
Fig.11
Fig.12