Binks EMG Series User manual

EN
Service Manual
BINKS "EMG SERIES™”
Gravity, Pressure & Suction LVMP Manual Spray Guns
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
(EMG-XX-XXX-XX)
SB-E-2-852 R2.0 www.carlisleft.com

EN
P1 =
1/4"
1/4"
Binks “EMG SERIES™” spray guns are offered with LVMP atomisation technology.
SPECIFICATIONS
Max Air Input Pressure
9 Bar [130 psi]
Max Fluid Input Pressure
(Pressure only)
P2 =
14 Bar [203 psi]
Gun Body
Fluid Path
Fluid Inlet Size
FUNCTIONAL DESCRIPTION
This “EMG SERIES™” Spray Gun is a professional quality spray gun for use in Gravity, Suction &
Pressure feed spray applications. The lightweight ergonomic design offers unsurpassed comfort and
control. The latest atomisation technology has been incorporated for achieving consistent, fine
finishes when spraying a wide range of industrial coating applications.
Air Inlet Size
Die-cast Aluminium
Stainless Steel
Universal (BSP & NPS)
Universal (BSP & NPS)
Gun Weight
350g
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Signed for and on behalf of
Carlisle Fluid Technologies:
DJ Hasselschwert
Vice President: Global
Product Development
10-Jan-18
Product Description / Object of Declaration:
BINKS "EMG SERIES™”
This Product is designed for use with:
Solvent and water based materials
Suitable for use in hazardous area:
Zone 1 / Zone 2
Protection Level:
II 2 G X
Notified body details and role:
Element Materials Technology (0891)
EU Type examination and issuing Certificate
This Declaration of conformity /
incorporation is issued under the sole
responsiblity of the manufacturer:
Carlisle Fluid Technologies Inc.
16430 N Scottsdale
Scottsdale, AZ 85254
EU Declaration of Conformity
This Declaration of conformity / incorporation is issued under the sole responsiblity of the
manufacturer:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and
requirements
HVLP and High Efficiency products comply with the requirements of PG6 from the EPA guidelines and offer
greater than 65% transfer efficiency.
Providing all conditions of safe use / installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
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EN
WEAR SAFETY GLASSES. Failure to wear safety glasses with
side shields could result in serious eye injury or blindness.
STATIC CHARGE. Fluid may develop a static charge that must be dissipated
through proper grounding of the equipment, objects to be sprayed and all other
electrically conductive objects in the dispensing area. Improper grounding or
sparks can cause a hazardous condition and result in fire, explosion or elecrtic
shock and other serious injury.
WEAR RESPIRATOR. The use of respiratory protective
equipment is recommended at all times. The type of equipment
must be compatible with the material being sprayed.
TOXIC VAPOURS. When sprayed, certain materials may be poisonous, create
irritation, or are otherwise harmful to health. Always read all labels, safety
sheets and follow any recommendations for the material before spraying. If in
doubt contact your material supplier.
NEVER MODIFY THE EQUIPMENT. Do not modify the
equipment unless the manufacturer provides written approval.
LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tag-
out all power sources before performing equipment maintenance could cause
serious injury or death.
PROJECTILE HAZARD. You may be injured by venting liquids or
gases that are released under pressure, or flying debris.
NOISE LEVELS. The A-weighted sound level of pumping and spray equipment
may exceed 85 dB(A) depending on equipment settings. Actual noise levels
are available on request. It is recommended that ear protection is worn at all
times while equipment is in use.
PRESSURE RELIEF PROCEDURE. Always follow the pressure
relief procedure in the equipment instruction manual.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun, hose leaks or
ruptured components can inject fluid into your body and cause extremely
serious injury.
OPERATOR TRAINING. All personnel must be trained before
operating finishing equipment.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
WARNING
FIRE AND EXPLOSION HAZARD. Never use 1,1,1-Trichloroethane,
Methylene Chloride, other Halogenated Hydrocarbon solvents or fluids
containing such solvents in equipment with aluminium wetted parts. Such use
could result in a serious chemical reaction, with the posibility of explosion.
Consult your fluid suppliers to ensure that the fluids being used are compatible
with aluminium parts.
GLOVES. Must be worn when spraying or cleaning the
equipment.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as
follows:
WARNING
CAUTION
NOTE
Hazards or unsafe practices which could result in
severe personal injury, death or substantial
property damage.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage.
Important installation, operation or maintenance
information.
Read the following warnings before using this equipment.
SOLVENTS AND COATING MATERIALS. Can be highly flammable or
combustible when sprayed. Always refer to the coating material supplier's
instructions and safety sheets before using this equipment.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for
worn or broken parts on a daily basis. Do not operate the
equipment if you are uncertain about its condition.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information provided in the
operation manual. Users must comply with all local and national codes of
practice and insurance company requirements governing ventilation, fire
precautions, operation and house-keeping of working areas.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause
the equipment to rupture, malfunction or start unexpectedly and
result in serious injury.
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EN
BG -305 -08
BG
BS
BP
0.8 1.0 1.3 1.5 1.8
FLUID FEED
Gravity
Suction
Pressure
AIR CAP
EMG-100-343-K




G
220 L/min
0.2 MPa
250
Mid-High Volume, fine
atomisation, auto-
refinishing, wood &
metal finishing
LVMP, Low-High Volume,
fine atomisation, wood &
metal finishing, auto-
refinishing
250
320
200 L/min
0.2 MPa
P
EMG-100-305MT-K



EMG-100-345-K



EMG
15 = 1.5 mm
18 = 1.8 mm
TABLE 1
AIR CAP & FLUID TIP COMBINATIONS
300
FEED
AIR CONSUMPTION
GUN INLET PRESSURE
FLUID TIP SIZE
305 = 305MT
307 = 307MT
343 = 343
345 = 345
08 = '0.85 mm
10 = 1.0 mm
13 = 1.3 mm
GUN PART NUMBER FORMAT & PART SELECTION GUIDE
PATTERN WIDTH
[mm]
APPLICATION
S



1.3
1.5
1.8
EMG-200N-08-K
EMG-200N-10-K
EMG-200N-13-K
EMG-200N-15-K
EMG-200N-18-K
EMG-300N-08-K
EMG-300N-10-K
EMG-300N-13-K
EMG-300N-15-K
EMG-300N-18-K
SIZE
FLUID TIP
NEEDLE
TABLE 2
FLUID TIPS & NEEDLES
FLUID TIP SIZE
[mm]
EMG-100-307MT-K



AIR CAP
PART NUMBER
0.8
1.0
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EN
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
NOTE
Test spray. If the finish is too dry, reduce airflow by reducing air inlet pressure.
If finish is too wet, reduce fluid flow by turning fluid adjusting knob (20) clockwise. If
atomisation is too coarse, increase air inlet pressure. If too fine, reduce inlet pressure.
The pattern size can be reduced by turning spreader valve knob (21) clockwise.
Hold gun perpendicular to surface being sprayed. Arcing or tilting may result in uneven coating.
The recommended spray distance is 150-200mm.
START-UP SEQUENCE
Connect the gun to a clean, moisture and oil free air supply using a conductive hose of at least
8mm I.D.
1.
SUCTION CUP MODELS ONLY
Attach the cup lid assembly to the fluid inlet connector (6).
GRAVITY MODELS ONLY.
Attach the gravity cup to the fluid inlet connector (6).
PRESSURE FED MODELS ONLY.
Connect the fluid supply hose to fluid inlet connector (6).
Before using the spray gun, flush it with solvent to ensure that the fluid passages are clean.
OPERATION
(SUCTION/GRAVITY MODELS)
Mix coating material to Manufacturer's instructions and strain material.
Fill the cup to no more than 20mm from the top.
DO NOT OVERFILL.
ALL MODELS
Turn fluid adjusting knob (20) clockwise to prevent fluid needle movement.
Turn spreader valve adjusting knob (21) counter clockwise to fully open.
Adjust inlet air pressure if required.
Turn fluid adjusting knob counter clockwise until first thread shows.
Spray edges first. Overlap each stroke a minimum of 75%. Move gun at a constant speed.
Always turn off air supply and relieve pressure when gun is not in use.
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NOTE
Depending on hose length, larger I.D. hose may be required. Install an air gauge at the gun handle.
When gun is triggered on, adjust regulated pressure as required. Do not use more pressure than is
necesarry to atomise the material being applied. Excess pressure will create additional overspray and
reduce transfer efficiency.
NOTE
If quick connect couplings are required, use only high flow quick connects. Other types will not flow
enough air for correct gun operation.
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EN
CAUTION
To prevent damage to fluid tip or fluid needle, be sure to either:
1.
Pull the trigger and hold while tightening or loosening the fluid tip, or,
2.
Remove the fluid adjusting knob to relieve spring pressure against needle collar.
SUCTION/GRAVITY CUP.
Empty excess material and clean the cup. Make sure the vent holes in the diaphragm and the
lid are clear.
SPRAY GUN MAINTENANCE & CLEANING
To clean air cap and fluid tip, brush exterior with a stiff bristle brush. If necesarry to clean cap holes,
use a broom straw or toothpick if possible. If a wire or hard instrument is used, extreme care must
be taken to prevent scratching or burring of the holes which will cause a distorted spray pattern.
To clean fluid passages, remove excess material, then flush with gun wash solution. Wipe the gun
exterior with a dampened cloth. Never completely immerse in any solvent or cleaning solutions as
this is detrimental to the lubricants and life of the spray gun.
NOTE
When replacing the fluid tip or fluid needle, replace both at the same time. Torque to 18-20 Nm [160-
180 lbs.in]. Do not over tighten the fluid tip. Use spanner supplied with the gun and check with a
torque wrench.
NOTE
When removing air cap from retaining ring, do not remove the ring seat from the retaining ring.
Damage to the parts may occur. Simply wipe parts clean and reassemble with new or clean air cap.
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EXPLODED VIEW
CAUTION
Item (6) fluid inlet, is non-
serviceable, do not remove.
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EN
1
4♠
5♠
6
7♣
8♣
9♣
10 ♥■
11 ♥■
12 ■
13 ♦
14 ♦
15 ♦
16 ♦
17 ♦
19 ●
20 ●
21
22
23
27
30
# =
1
NEEDLE PACKING KIT (ITEMS MARKED ♥)
EMG-404-K
26
1
1
1
(SOLD SEPERATELY)
1
18
28
EMG-408-K
NEEDLE SPRING & ADJUSTING SCREW KIT(ITEMS MARKED ●)
1
1
NEEDLE PACKING ASSY & GLAND NUT KIT (ITEMS MARKED■)
EMG-409-K
29
RETAINING RING & SEAL KIT (ITEMS MARKED ♠)
1
EMG-405-K
24
PARTS LIST
REF.
PART No.
DESCRIPTION
QTY.
GUN BODY
FLUID TIP
AIR CAP
1
1
RETAINING RING SEAL
RETAINING RING
FLUID INLET KIT
2
3
1
#
#
SEE TABLE
SEE TABLE
SEE TABLE
EMG-407-K
EH0301
KR-470-2C
KG-400-BK
EMG-406-K
25
1
1
1
1
1
1
EMG-402-K
EMG-19-K
EMG-403-K
GRAVITY CUP
TRIGGER STUD
CIRCLIP
TRIGGER
NEEDLE PACKING OUTER
NEEDLE PACKING INNER
PACKING NUT
REAR VALVE SEAL
FLUID NEEDLE
VALVE SEAT
AIR VALVE STEM
AIR VALVE SPRING
AIR VALVE BODY
NEEDLE SPRING
FLUID ADJUSTING KNOB
SPREADER VALVE ASSEMBLY
AIR VALVE KIT (ITEMS MARKED ♦)
SPANNER
SUCTION CUP KIT
AIR INLET KIT
AIRFLOW VALVE
TRIGGER, STUD AND CLIP KIT (ITEMS MARKED ♣)
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DISASSEMBLY AIR VALVE
SPRAY GUN DISASSEMBLY / ASSEMBLY
(reverse for assembly)
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DISASSEMBLY PACKING
SPREADER VALVE REPLACEMENT
AIRFLOW VALVE REPLACEMENT
(reverse for assembly)
(reverse for assembly)
(reverse for assembly)
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EN
DISASSEMBLY SPRAYHEAD
(reverse for assembly)
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Material build-up on air cap,
plugged horn holes, centre holes or
jets.
Soak cap or tip in suitable solvent
and thoroughly clean.
Material build-up on fluid tip exterior
or partially plugged fluid tip.
Replace fluid tip or air cap if
necesarry.
Fluid tip or cap dirty or damaged.
Replace fluid tip or air cap if
necesarry.
Heavy right or left
side pattern.
Left or right side horn holes plugged.
Soak cap or tip in suitable solvent
and thoroughly clean.
Dirt or damage on left or right side
of fluid tip exterior.
Replace fluid tip or air cap if
necesarry.
Remedies for the top-heavy, bottom-heavy, right-heavy and left-heavy patterns.
Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate
the cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the
air cap as previously instructed. Also check for dried paint just inside the cap centre hole opening, remove by
washing with solvent.
If the defect is not inverted, it is on the fluid tip. Clean tip. If problem persists, renew tip.
TROUBLESHOOTING SPRAY PERFORMANCE
CONDITION
CAUSE
CORRECTION
Heavy top or bottom pattern.
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EN
Heavy centre pattern.
Material too thick.
Thin to correct consistency.
Atomising air pressure too low.
Increase air pressure.
Intermittent or 'fluttering'
spray fan.
Loose fluid tip.
Tighten.
Fluid tip not seated correctly in gun
head.
Remove fluid tip, clean components,
check cone seating on tip and gun
for damage or contamination.
Partially obstructed fluid passage or
hose.
Clean or replace.
Split spray pattern
Not enough material flow.
Increase fluid flow by changing fluid
tip size, opening needle control knob
or increase fluid pressure on
pressure feed container.
Too high horn pressure.
Reduce air pressure by rotating
pattern control valve clockwise.
Too much air for fluid quanitity used.
Reduce input air pressure.
Pattern adjustment valve set too low.
Turn out counter clockwise to
achieve correct pattern.
Too much material.
Reduce fluid flow by turning fluid
needle adjusting screw clockwise.
Reduce fluid pressure.
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Check distance (normally 150-
200mm).
Runs and sags.
Too much fluid flow.
Adjust gun or reduce fluid pressure.
Material too thin.
Mix properly or apply light
coats/reduce fluid flow.
Gun tilted at an angle.
Mount gun at right angle to work.
Thin, sandy coarse finish drying
before it flows out.
Gun too far from surface.
Check distance.
Too much air pressure.
Reduce air pressure and check spray
pattern.
Fluid flow too low.
Increase fluid flow by changing fluid
tip size, supply pressure or turning
needle control knob counter
clockwise.
Ball end heavy
pattern.
Too much fluid flow.
Change fluid tip for smaller size or
change air cap for different
specification air cap.
Excessive bounce-back.
Too much atomisation air pressure.
Reduce air pressure.
Gun too far from surface.
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NOTES
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NOTES
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NOTES
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© 2018 Carlisle Fluid Technologies,Inc.
All rights reserved.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For
technical assistance or to locate an authorised distributor, contact one of our international sales and
customer support locations below.
USA/Canada
Mexico
Brazil
www.devilbiss.com
[email protected]
Toll Free Tel: [phone]
Toll Free Fax: [phone]
WARRANTY POLICY
Binks products are covered by Carlisle Fluid Technologies one year materials and
workmanship limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specific warranty information please
contact the closest Carlisle Fluid Technologies location listed below.
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
www.carlisleft.com.mx
[email protected]
Tel: [phone]
Fax: [phone]
www.devilbiss.com.br
[email protected]
Tel: [phone]
Fax: [phone]
United Kingdom
France
Germany
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
China
Japan
Australia
www.carlisleft.com.cn
[email protected]
Tel: [phone]
Fax: [phone]
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[email protected]
Tel: [phone]
Fax: [phone]
www.carlisleft.com.au
[email protected]
Tel: [phone]
Fax: [phone]
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