Blanco INMOTION TTW-F 16-105 ESZE User manual

BLANCO INMOTION Tray Transport Trolley
TTW-F/FPK 16-105/115 ESZE/DSZE/ESZG/DSZG/ESEU/DSEU,
TTW-F/FPK 20-105/115 ESZE/DSZE/ESZG/DSZG/ESEU/DSEU,
TTW-F/FPK 24-105/115 ESDE/DSDE/ESDG/DSDG,
TTW-F/FPK 30-105/115 ESDE/DSDE/ESDG/DSDG,
TTW-F 32-105/115 ESZU/DSZU,
TTW-F 40-105/115 ESZU/DSZU
Operating Manual
BA 154 315 -en- 3.1-12/11

BLANCO INMOTION Tray Transport Trolley
General Information
Copyright These instructions are protected by copyright. None of this information may
be reproduced, distributed, used to the advantage of our competitors or
made accessible to third parties either completely or in part.
Technical changes Subject to modifications for the purpose of technical improvement.
Product documentation These instructions are the original operating instructions;
target group: operating personnel, kitchen directors.
Typographical conventions )Important note on special features or special cases.
IExplanatory information in chapters or sections containing instructions.
ªCross reference to a chapter, section or external document.
9Requirement which must be fulfilled before the subsequent steps can be
carried out.
Action or activity which must be carried out.
Unit variant XYZ
A section identified in this way applies only to a particular unitvariant or unit
option.
Warnings
Signal word!
Type and source of danger
Possible consequences of non-compliance with the warnings.
Measures to avoid dangers and the consequences thereof.
The signal word (caution, warning, danger) informs of the level of danger.
Caution warns of possible light bodily injuries and damage to property.
Warning warns of possible serious bodily injuries.
Danger warns of possible most severe/fatal bodily injuries.
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BLANCO INMOTION Tray Transport Trolley
Contents
About this product Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Conditions of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Standard model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Options and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
About this product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport Checking for/reporting on damage incurred during transportation. . . . . . . 7
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disposing of packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation Unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Opening a unit door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Closing the unit door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Emptying condensation-water catch tray . . . . . . . . . . . . . . . . . . . . . . . . 10
Inserting coolant accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Loading the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Coupling trolleys together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Moving the unit to a new location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Traversing ramps, recesses, slanted surfaces . . . . . . . . . . . . . . . . . . . . 13
Refrigerating food . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Keeping food warm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Distributing food . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shutting down Shutting unit down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Help in the event of problems Corrosion of stainless steel parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
The unit has external damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning and care Stainless steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Performing maintenance on stainless steel . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning interior body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance Having unit regularly maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking castor brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removing areas of corrosion on stainless steel . . . . . . . . . . . . . . . . . . . 22
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BLANCO INMOTION Tray Transport Trolley
Repairs Authorised persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Description of problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Replacing components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Disposal Disposing of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical data General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ordering information Unit variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Accessories Gastronorm/Euronorm/compact trays . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Dishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cloches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Eutectic plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Menu cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BLANCO microfibre cleaning cloth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BLANCOPOLISH stainless steel cleaning and care agent . . . . . . . . . . . . 33
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BLANCO INMOTION Tray Transport Trolley
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About this product
Application The BLANCO INMOTION tray transport trolley is used to transport food on
Gastronorm, Euronorm and compact trays.
The BLANCO INMOTION tray transport trolley is not suitable for transporting
food not covered or for cooling food or keeping it hot for longer periods.
In combination with pre-cooled eutectic plates (coolant accumulators), the
double-walled BLANCO INMOTION tray transport trolley can be used to keep
food cold for short periods.
The BLANCO INMOTION tray transport trolley is particularly suitable for use
in social facilities (clinics, retirement homes, day care centres), hotels, the
food service industry (banquets, party services) and in cafeterias (canteens,
dining halls).
Conditions of use Environment
Environmental conditions usually found in kitchens.
Instruction of third parties
If the unit is lent to third parties, these persons must be instructed in the safe
handling of the unit and possible dangers must be pointed out.
Product features General information
The BLANCO INMOTION tray transport trolley is made of stainless steel as
standard.
Single and double-walled unit models are available. With the doublewalled
model the unit body and the unit door(s) are insulated.
The front of the unit is closed via one or two unit doors. The unit door(s) has/
have been provided with a snap-in lock. Units with one compartment have
one unit door, while units with two or three compartments have two unit
doors.
As standard, the transportation mechanism of the tray transport trolley with
two or three compartments consists of two fixed castors and two steering
castors with castor brakes. The models with only one compartment have a
transportation mechanism with four steering castors. Two of the steering
castors have castor brakes.
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BLANCO INMOTION Tray Transport Trolley
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The unit designation contains an abbreviation of the unit model. TTW stands
for tray transport trolley, F for hinged door, PK for passive cooling. The
subsequent numbers and letters have the following meaning:
yThe first and second digit refer to the tray capacity (16, 20, 24, 30, 32, 40
trays), e.g. TTW-F 16-105 ESZG.
yThe third, fourth and fifth digit specify the spacing of the support ledges
(105, 115 mm), e.g. TTW-F 16-105 ESZG.
yThe first letter indicates the design of the walls (E = single-walled, D =
double-walled), e. g. TTW-F 16-105 ESZG.
yThe second letter stands for ledges (S =
ledges), e.g. TTW-F 16-105 ESZG.
yThe third letter stands for the number of compartments (E = 1
compartment, Z = 2 compartments, D = 3 compartments), e. g.
TTW-F 16-105 ESZG.
yThe last letter stands for the tray type (G = Gastronorm trays,
E= Euronorm trays or U = Gastronorm and Euronorm trays). The models
for compact trays have no more exact marking.
– Gastronorm trays
(TTW-F/FPK 16-105/115 ESZG/DSZG,
TTW-F/FPK 20-105/115 ESZG/DSZG,
TTW-F/FPK 24-105/115 ESDG/DSDG,
TTW-F/FPK 30-105/115 ESDG/DSDG)
The trays are inserted with the short sides toward the back and front.
– Euronorm trays
(TTW-F/FPK 16-105/115 ESZE/DSZE,
TTW-F/FPK 20-105/115 ESZE/DSZE,
TTW-F/FPK 24-105/115 ESDE/DSDE,
TTW-F/FPK 30-105/115 ESDE/DSDE)
The trays are inserted with the short sides toward the back and front.
– Gastronorm and Euronorm trays
(TTW-F/FPK 16-105/115 ESEU/DSEU,
TTW-F/FPK 20-105/115 ESEU/DSEU,
TTW-F/FPK 32-105/115 ESZU/DSZU,
TTW-F/FPK 40-105/115 ESZU/DSZU)
The trays are inserted with the long sides toward the back and front.
Two trays per ledge fit in a unit compartment.
– Compact trays
(TTW-F/FPK 16-115 ESZE/DSZE,
TTW-F/FPK 20-115 ESZE/DSZE,
TTW-F/FPK 24-115 ESDE/DSDE,
TTW-F/FPK 30-115 ESDE/DSDE)
The trays are inserted with the short sides toward the back and front.
(TTW-F/FPK 16-115 ESEU/DSEU,
TTW-F/FPK 20-115 ESEU/DSEU,
TTW-F 32-115 ESZU/DSZU,
TTW-F 40-115 ESZU/DSZU)
The trays are inserted with the long sides toward the back and front.
Two trays per ledge fit in a unit compartment.
Operation
Vertical push handles allow easy movement of the unit. Stable corner guards
protect the unit from damage. Circumferential bumper rails are available as
an option.
The unit door(s) can be locked on the short sides.
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BLANCO INMOTION Tray Transport Trolley
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The inner side walls are designed with support ledges for accepting trays. On
unit models for Gastronorm and Euronorm trays, two indentations each are
provided above the support ledges. They prevent accidental tipping when
removing the trays.
Standard model The standard model of the BLANCO INMOTION tray transport trolley
includes:
yStainless-steel, single-walled unit body
yUp to three compartments, depending on the model
yDistance between ledges: 115 mm
yFour corner guards
yTwo push handles on the left short unit side (seen from the operator side)
yFour steering castors, two with castor brakes (units with one
compartment)
yTwo steering castors with castor brakes and two fixed castors (units with
two or three compartments)
yCastor arrangement "A": castors at the unit corners
Options and accessories The BLANCO INMOTION tray transport trolley is available with the following
optional equipment:
yStainless-steel, double-walled unit body
yAll-around railing
yDistance between ledges: 105 mm
yAll-round bumper rail
yLockable unit doors
yTwo additional push handles on the right short unit side (seen from the
operator side)
yHitch and coupling (units with two or three compartments)
yMenu card holder
yEutectic plates (coolant accumulators); suitable only for unit
compartments with Gastronorm tray dimensions and double-walled
design
– or –
Unit model with passive cooling (TTW-FPK)
yWaste system
yCastor arrangement "D": Steering castors on the unit corners and two
additional fixed castors on both long unit sides
yCastor model available in different materials and diameters
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BLANCO INMOTION Tray Transport Trolley
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Safety
General Information The unit has been built using state-of-the-art technology. Accordingly, all the
requirements necessary for safe operation have been fulfilled. Additional
dangers do nevertheless exist when the unit is operating. The safety
precautions and warnings in these operating instructions are there to help
you protect yourself against these sources of danger.
Safety precautions
Thoroughly read and observe the safety precautions in this chapter.
The operator is responsible for the observance of the safety precautions in
these operating instructions.
Warnings
Observe the warnings with the danger symbol (warning triangle) in the text.
Operating Manual
These operating instructions must be read carefully before the initial use.
The operator is responsible for ensuring that all users have read these
instructions before using the unit.
Store these operating instructions in a location which is always accessible to
operating personnel.
About this product Application
The unit may only be used for the applications specified.
The operator is responsible for the appropriate and proper use of the unit.
Conditions of use
The unit is only to be operated under the appropriate environmental
conditions.
The users of the unit must be instructed in its operation and must have read
and understood these operating instructions.
Transport Upright transport position
Transport the unit in an upright position only.
Transporting with a truck or delivery vehicle
The unit is only to be transported in a truck or delivery vehicle with a loading
ramp.
Secure against shifting of the unit. Just locking the castor brakes is
insufficient transport security. Do not place tension belts around the push
handles. There is a danger of the push handles being bent.
Secure the unit against vertical movement during transport. Use padded
locking bars.
Operation General Information
The user must know of the dangers involved with the unit and be able to
assess them.
The unit is only to be used when it is in proper working order.
The unit may only be used by persons, whose physical, sensory or mental
abilities are not subject to any relevant restrictions for operating the unit.
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If damage is present, secure the unit against accidental use and have repairs
carried out immediately at one of the following locations:
yIn-house, by BLANCO-trained experts
yExternally, by BLANCO-trained customer service
yBLANCO Service
Always secure the unit from rolling away by setting the castor brakes. The unit
can cause injuries and damage to property if allowed to roll away accidentally.
When keeping food warm or cool, only open the unit briefly to remove food.
Always keep cloches on food in Gastronorm/Euronorm trays.
Eutectic plates (coolant accumulators)
Remove eutectic plates from the unit when keeping food warm.
Only handle cooled eutectic plates with protection (e.g. with gloves).
A danger of slipping exists if collected condensation water runs out of the unit
at eutectic plates. Completely wipe up any condensation water which has run
out.
Loadability of unit top
Do not place items with an area load exceeding 25 kg on top of the unit.
Hygiene regulations
When keeping food warm or cool, observe the corresponding regulations on
foodstuffs as well as the characteristics of the food in question.
Danger of children being trapped inside
Secure empty unit from access by children. Children who climb into an empty
unit and close the unit door cannot get out unassisted.
Store the empty unit in an area inaccessible to children.
Change of location
Remove any objects from the unit top before changing its location. Objects
can slide off the unit top when pushing the unit.
Hold unit door(s) closed while changing its location. Trays can fall out of the
unit when it is pushed.
With the unit door(s) closed, the unit can be tilted to an angle of 10°. Only
slanted surfaces with an incline <10° may be crossed.
If the unit is on a slanted surface, it must be secured against rolling away with
further measures (e.g. wedges) in addition to locking the castor brakes.
To minimize the danger of damage to the castors, avoid overloading the
castors:
yDo not move the unit when the castor brakes are locked
yAvoid impacts
yDo not traverse bumps or steps
yDo not traverse uneven floors
The unit is to be pushed only, never pulled.
When moving the unit, ensure that no persons or objects which are located
in the way of the trolley are overlooked.
If the person who is pushing the trolley cannot see over it, a second person
must walk in front of the trolley when it is being moved to ensure that it can
be moved forward safely.
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Always push the unit using both hands. Depending on the weight of the unit,
if you push it with just one hand it is possible you would not be able to apply
the brakes quickly enough.
Be careful to ensure that your hands are not pinched (danger of crushing)
between the push handles and walls or other objects (e.g. cabinets).
Two people (one at each short side of the unit) are required to move the unit
over ramps or recesses.
Cleaning and care Hygiene
The regulations of the hygiene guidelines 93/43/EEC as well as your national
hygiene regulations must be complied with.
The unit fulfills the requirements of the hygienic type HS.
Cleaning frequency
Clean the unit thoroughly after each use.
Cleaning methods
Use only approved cleaning methods.
Do not use a steam jet unit or high-pressure cleaner.
Cleaning water
Thoroughly dry the unit after cleaning. Remove cleaning water from the floor
of the unit interior.
A danger of slipping exists if cleaning water runs out of the unit during or after
cleaning. Completely wipe up any water which runs out of the unit.
Maintenance Castor brakes
Regularly check the effectiveness of the castor brakes.
If the effectiveness of the brakes is not sufficient, have the defective castor(s)
replaced by one of the following:
yIn-house, by BLANCO-trained experts
yExternally, by BLANCO-trained customer service
yBLANCO Service
Repairs Authorised persons
The unit may only be repaired by the following service points:
yIn-house, by BLANCO-trained experts
yExternally, by BLANCO-trained customer service
yBLANCO Service
Repairs during the warranty period must be reported to BLANCO and
commissioned by BLANCO before starting.
The warranty will be invalidated if the unit is repaired by anyone else or without
being commissioned.
Standards, guidelines Observe the applicable standards, guidelines and safety regulations.
The operator is responsible for compliance with the applicable standards,
guidelines and safety regulations.
Product marking The warranty is voided if the product marking (rating plate) is removed.
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