BMW Wallbox User manual

BMW WallboxBMW Wallbox
INSTRUCTIONS FOR USE.
ORIGINAL BMW ACCESSORIES.

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BMW Wallbox
Instructions for use
Contents
1 Information 4
2 Overview 9
3 Requirements 10
4 Installation 12
5 Connect the terminals 16
6 DIP switch settings 17
7 Local load management 21
8 Commissioning 25
9 Operation 26
10 LED display 30
11 Troubleshooting 31
12 Technical data 32
13 Waste disposal 35
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1 Information
1.1 Symbols used
!
Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or warning text.
1.2 Safety information
■Read the safety information carefully and familiarise yourself with the device before you
attempt to install, operate or service it.
■Danger from electricity. The BMW Wallbox must be installed, commissioned and serviced
by appropriately trained, qualified and authorised electricians (1), who bear full responsibility
for complying with the current standards and installation regulations.
■Please note that vehicles or national regulations may require additional overvoltage
protection. Please refer to your national connection and installation standards.
■Check that all screw and clamp connections are secure before commissioning the device.
The terminal block must never be left open unattended. Fit the cover on the terminal block
if you leave the BMW Wallbox unattended during the installation work.
■Do not make any unauthorised changes or modifications to the BMW Wallbox.
■You must not carry out any repair work to the BMW Wallbox. Such work may only be
carried out by the manufacturer or a trained expert (for example replacing the BMW
Wallbox).
■Do not remove any identifiers such as safety symbols, warnings, model plates, labels or
cable markings.
■The BMW Wallbox does not have a main switch. The RCCB and circuit breaker on the
building installation are used as the mains isolator.
(1) People who, as a result of their training, skills and experience and their knowledge of the
relevant standards can assess the work and identify possible dangers.
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■Do not pull the vehicle connector plug by the cable, and instead use the handle on the
vehicle connector plug to remove it from the vehicle socket.
■Ensure that the vehicle connector plug is not mechanically damaged (kinked, jammed, or
run over) and that the contact area does not come into contact with heat sources, dirt or
water.
■Do not touch the contacts on the vehicle connector plug.
■Always carry out an inspection for signs of damage before the charging cycle. Pay
particular attention to dirt and moisture on the vehicle connector plug, cuts in the cable or
chafing areas on the insulation. Ensure that the cable output is firmly secured to the BMW
Wallbox.
■Do not clean the BMW Wallbox with a water jet (hosepipe, pressure washer, etc.).
■Ensure that the BMW Wallbox is not damaged by being handled incorrectly.
■Do not open the cover on the terminal block if the BMW Wallbox is installed outdoors and it
is raining or snowing.
■Danger of breaking the plastic housing (protection class IK09).
■Do not use countersunk screws to secure the device.
■Only tighten the screws to the specified torque.
■The installation surface must be completely level (max. 1 mm difference between the
support and fastening points). Do not bend the housing
Information for trained personnel who may open the housing: Danger of damage. Electronic
components may be destroyed if touched. Conduct an electrical discharge procedure before handling
modules by touching a metallic, earthed object. If you fail to follow the safety information, there is a risk
of death, injury and damage to the device. The manufacturer cannot accept any liability for resultant
claims.
1.3 CE declaration of conformity
The CE declaration of conformity can be downloaded from the following link.
https://www.bmw.com/supportwallboxgen3
1.4 Declaration of conformity for electromagnetic compatibility: Federal
Communications Commission Part 15
The BMW Wallbox complies with all the specifications from Part 15 of the Federal Communications
Commission. Operating the BMW Wallbox is subject to the following conditions: (1) This device must
not cause any harmful interference, and (2) This device must accept all received interference, including
interference which may cause it to malfunction.
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1.5 Information about Directive 2014/94/EU
You must comply with national regulations (for example the Charging Column Regulation in Germany)
for implementing the EU Directive (2014/94/EU) relating to the mandatory technical specifications for
sockets and vehicle couplings for charging electric or plug-in hybrid vehicles in areas accessible to
the general public. This regulation concerns charging points on public property and for example car
parks at business premises or for customers. Charging points in private car ports or on private garage
entrances are not publicly accessible charging points in the sense of the regulation.
1.6 Intended use
The BMW Wallbox is a charging station for indoor and outdoor use for charging electric or plug-in
hybrid vehicles. Do not connect any other devices to it, for example electric tools. The BMW Wallbox
is designed for installation on a wall or column. You must comply with the relevant national regulations
for installing and connecting the BMW Wallbox. The intended use of the device in all cases includes
compliance with the ambient conditions for which this device was developed. The BMW Wallbox was
developed, manufactured, tested and documented on the basis of the relevant safety standards. If you
follow the instructions and safety information for its intended use, the product will not pose any danger
of material damage or to people’s health. This device must be earthed. In the event of an error, the
earth connection will reduce the risk of an electric shock. Follow the instructions in this manual to the
letter. Otherwise, sources of danger may be created or safety equipment may be rendered inoperable.
In addition to the safety information in this manual, you must also comply with the safety and accident
prevention regulations for the specific device.
1.7 About this manual
This manual and the functions described in it are valid for devices of the following type: BMW Wallbox:
■61 90 5 A1E 1B1
■61 90 5 A1E 1B2
■61 90 5 A1E 1B3
■61 90 5 A1E 1B4
■61 90 5 A1E 1B5
The illustrations and explanations contained in this manual refer to a typical version of the device. Your
version of the device may differ from this.
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1.8 Package
AMounting template
BMounting bracket
CCable holder
DHousing cover
EWood screws No. 8 (4 x)
FTorx T30 fastening screws (4 x)
GCountersunk screws 1/4” (3 x)
HTorx T20 security screw
ISafety guide
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1.9 Warranty
Further information about the warranty terms and conditions is available from BMW Service. However,
the following cases are not covered by the warranty.
■Defects or damage caused by installation work not carried out as described in this
document.
■Defects or damage caused by using the product for purposes other than those described
in this document.
■Costs and damage caused by repair work not carried out by an electrician authorised by a
BMW sales outlet or an authorised service workshop.
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2 Overview
2.1 Displays and controls
■61 90 5 A1E 1B1
■61 90 5 A1E 1B2
■61 90 5 A1E 1B3
■61 90 5 A1E 1B5
■61 90 5 A1E 1B4
1. Housing cover
2. Vehicle plug connector holder
3. Vehicle plug connector (L)/Charging socket
with shutter (R)
4. LED display
5. Terminal block cover
6. Mounting bracket
7. Cable holder
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3 Requirements
3.1 General criteria for site selection
The BMW Wallbox is designed for indoor and outdoor use. Therefore, it must be ensured that the site
you select complies with the installation conditions and provides suitable protection for the device.
■Ensure that you comply with local regulations for electrical installations, fire safety and accident
prevention as well as keeping local rescue and escape routes clear.
■Do not install the BMW Wallbox at locations:
- Which are used as escape and rescue routes,
- Which are inside zones where there is an explosion risk,
- At which the BMW Wallbox is exposed to ammonia or ammonia gases,
- At which the BMW Wallbox may be damaged by falling objects,
- At which the BMW Wallbox is on a footpath used by people who may trip over the connected
vehicle connector plug,
- At which the BMW Wallbox may be struck by a water jet,
- At which the installation surface does not have the requisite capacity to withstand the mechanical
stresses.
■If possible, install the BMW Wallbox so that it is not exposed to direct sunlight to prevent excessive
temperatures on components of the BMW Wallbox reducing the charging current or interrupting
the charging cycle.
■Ensure that the ambient temperatures comply with the specifications, see section entitled
“Technical Data”.
■Ensure that you comply with the national and international installation standards and regulations.
3.2 Specifications for the electrical connection
When it is delivered, the BMW Wallbox is set to a maximum charging current of 6 A. Ensure that you
set the maximum current for the installed circuit breaker using the DIP switch (see section entitled
“Power settings”).
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3.3 Choice of RCCB
The connection cable must be wired into the existing building installation and comply with the national
statutory regulations. For versions
■61 90 5 A1E 1B1
■61 90 5 A1E 1B4
the following considerations must be made:
■Every BMW Wallbox must be connected using its own residual-current-operated circuit breaker
(RCCB). No other circuits may be connected to this RCCB.
■RCCB at least type A (30 mA trip current).
■Additional measures have been taken in the device to protect it from a direct current (DC) error
(> 6 mA DC).
■These measures satisfy the requirements of IEC 62955. This means that there is no general
necessity to use a residual current device (RCD) type B, unless one is explicitly required by the
applicable installation regulations.
3.4 Choice of circuit breaker
When selecting the circuit breaker, you must also take into account the increased ambient
temperatures in the control cabinet. In certain circumstances, this may require the charging current
to be reduced to increase the system’s availability. Set the rated current to suit the required charging
capacity, the available connecting rating and the details on the model plate.
An RCD type B (40 A min. and 400 V min.) must be used for the following versions:
■61 90 5 A1E 1B1
■61 90 5 A1E 1B2
■61 90 5 A1E 1B4
An RCD type B (50 A min. and 250 V min.) must be used for the following versions:
■61 90 5 A1E 1B3
■61 90 5 A1E 1B5
3.5 Choice of connection cable
When selecting the connection cable, take into account the possible reduction factors and increased
ambient temperatures in the BMW Wallbox’s internal connection zone, see temperature details for
the connection terminals. In certain circumstances, this may require the cable cross-section to be
increased and the temperature resistance of the connection cable to be adjusted.
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3.6 Mains isolator
The BMW Wallbox does not have a main switch. The RCCB and circuit breaker on the building
installation are used as the mains isolator.
4 Installation
4.1 Installation requirements
■Comply with the local installation regulations.
■Acclimatisation: If there is a temperature difference of more than 15 °C between transport and
the selected installation site, the BMW Wallbox must be allowed to acclimatise unopened for at
least two hours. Opening the BMW Wallbox immediately may result in condensation forming in its
interior and causing damage when the device is switched on. In certain circumstances, damage
caused by condensation formation may also not appear until after the installation. Ideally, the BMW
Wallbox should be stored for several hours at the installation site before installation. If this is not
possible, the BMW Wallbox should not be stored in low temperatures (< 5 °C) overnight outdoors
or in a vehicle.
4.2 List of tools
■Measuring tool and pen
■Drill
■Torx T30 screwdriver
■Torx T20 security screwdriver
■Cross-head screwdriver No. 2
■Crimping tools
4.3 Recommended installation site
When selecting the installation site, consider access from the charging socket to the vehicle and the
direction in which the vehicle is normally parked.
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4.4 Required spacing
Refer to the illustration below for choosing the installation site.
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4.5 Install the BMW Wallbox
1. The product is a stationary, wall-mounted
device. It contains a mounting template to mark
the screw positions for the mounting bracket
and the optional cable holder.
2. Secure the mounting bracket to the wall.
We recommend the following screw types:
- Masonry walls:
Countersunk screws 1/4". Tightening torque:
8.8 Nm (78 lb in)
- Drywalls supported by wooden posts:
Wood screws No. 8, at least 2” in length.
Tightening torque:
3 Nm (26 lb in)
3. Align the screw holes using the mounting
bracket and product.
4. Install and secure the product on the
mounting bracket using the Torx T30 screws
supplied.
Tightening torque: 1.5 Nm (13 lb in)
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4.6 Remove the covers
5. Remove the housing cover.
6. Use a T20 screwdriver to remove the screws
which secure the terminal block cover.
Tightening torque: 1.4 Nm (12 lb in)
7. Remove the terminal block cover.
4.7 Secure the anti-theft screw
8. Secure the anti-theft screw.
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5 Connect the terminals
Use a suitable cable with wire-end ferrules.
■61 90 5 A1E 1B1
■61 90 5 A1E 1B2
■61 90 5 A1E 1B4
■61 90 5 A1E 1B3
■61 90 5 A1E 1B5
Note: It is also possible to use
a single-phase connection for
the BMW Wallbox. To do so,
connect terminals L1, N and PE
Connect each terminal to the
correct connection on the input
terminal strip. Then secure
the terminal for the input cable
correctly.
Note: Select a suitable cable
to comply with all current local,
state and national regulations
and standards for electrical
systems. Ensure that the circuit
breaker is switched off before
installation.
5.1 Input X1 (optional)
Connect the cable to connection X1.
The enabling input is designed for use with a
floating contact. The enabling input allows the
Wallbox to be controlled by external components.
Note: The safe isolation of dangerous voltages must be guaranteed.
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6 DIP switch settings
6.1 Setting the earth system
TN system setting (default) TT/IT system setting
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6.2 Power settings
When it is delivered, the BMW Wallbox is set to a maximum charging current of 6 A.
The following settings apply to these versions:
■61 90 5 A1E 1B1 ■61 90 5 A1E 1B2 ■61 90 5 A1E 1B4
Configuration Max. rated current Configuration Max. rated current
000 0 A 100 16 A
001 6 A 101 20 A
010 10 A 110 24 A
011 12 A 111 32 A
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The following settings apply to these versions:
■61 90 5 A1E 1B3 ■61 90 5 A1E 1B5
Configuration Max. rated current Configuration Max. rated current
000 0 A 100 20 A
001 6 A 101 24 A
010 12 A 110 32 A
011 16 A 111 40 A
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6.3 Authorisation settings
The BMW Wallbox is set at the factory so that all charging cycles must be authorised using an app. If
you do not wish to have to authorise every charging cycle and enable free access to the BMW Wallbox
at all times, the DIP switch must be set to “OFF” (see figure on the right)
Default setting: Access to the BMW Wallbox and
charging cycle authorisation by app only.
Note: On the date of the sales launch, the
myBMW app will only be available in China.
Its launch in other countries is currently being
planned.
Free access to the BMW Wallbox without
authorisation by app before each charging cycle.
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