BN Products DC Series Parts list manual

Cutter_Instructions_2016-C Page | 1 BN Products-USA, LLC.
BN Products-USA, LLC.
3450 Sabin Brown Road
Wickenburg, Arizona 85390
[phone] or [phone]
Fax: [phone] • [e-mail]
www.bnproducts.com
RebarCutterInstruction&PartsBreakdown
DCSERIESPORTABLEREBARCUTTERS
SERVICE NOTE
Have your power tool serviced by a qualified repair
person using only identical replacement parts.
is will ensure that the safety of the power tool is
maintained.
For a Service Repair Center nearest you please call
[phone] or go visit us online:
www.bnproducts.com
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO USE YOUR TOOL
DC-32WHDC-25X,DC-20WH,DC-16W,DC-16LZ,
DCC-1618HL,andDCC-2018HL

Cutter_Instructions_2016-C Page | 2 BN Products-USA, LLC.
MAINTAIN CUTTER WITH CARE
Inspect cutter before each application. Faulty or loose cutter
blocks could result is personal injury. Keep handle dry, clean and
free from oil and/or grease. Keep housing and piston free of dirt
and iron filings. Check that no screws or bolts are loose or miss-
ing. Follow instructions for maintenance. Inspect switch, cord,
plug and any extension cable at regular intervals. It is a good idea
to inspect the housing for any cracks before operating.
DO NOT EXCEED MAXIMUM CUTTING
PRESSURE BY ADDING TO OR MODIFYING
THE HYDRAULIC PUMP.
BLEEDING YOUR PORTABLE
REBAR CUTTER
You may have to bleed the hydraulics on your cutter if the tool
runs unusually slow or doesn’t have the pressure to cut normally.
Do not run tool with low or no oil. For best results please follow
these directions:
1. If piston is still moving, run the tool for 2 minutes to warm
the oil inside. If the piston is not moving, add oil before
warming up for 2 minutes.
2. When the oil is warm, run the piston out just before it re-
turns and stop.
3. Remove the oil plug and top it off with oil.
4. Make a seal with your thumb over the oil plug opening.
5. Run the tool so that it makes a complete cycle.
6. When the piston is completely retracted in the open posi-
tion, gently roll your thumb to let the unwanted air escape.
7. Repeat step #5 and #6 at least three times.
8. Add oil only when the piston is at least halfway out.
9. If you have to add additional oil, repeat #5 and #6.
10. Replace the oil plug and tighten it.
11. Make three or four cuts with rebar. e machine should now
be working properly. Make sure that you observe exactly at
what point the rebar is actually breaking.
12. Pinch a piece of rebar stopping just before it actually breaks.
13. Remove the oil plug again and top off the reserve one more
time.
14. Replace the oil plug and tighten
15. e operation is now complete.
We recommend the following; 20-wieght Non-Detergent Hy-
draulic Oils for use with our tools (anti-foam anti-abrasion): Tel-
lus 68 (Shell), Rando HD 68 (Texaco) or Chevron AW 68 (Chev-
ron). Hydraulic oil can also be ordered in quart containers from
your Diamond Tool Distributor.
OPERATING INSTRUCTIONS
CAUTION: Indicates hazard that could result in
minor personal injury and/or product damage.
CARE: Indicates hazard that will result
in product damage.
GENERAL SAFETY PRECAUTIONS
Use rebar cutters on maximum Grade 60 steel reinforcing bars
only. ese tools are not to be used in cutting other kinds of
metal or materials. Do not cut ungraded rebar.
IMPORTANT:
Do not attempt to cut rebar by locking the off/on switch to the
on position. is locking procedure is to be used only to warm
the tool in cold climates or used with our hands free electrical
box and foot operated switch. is is a safety issue and may
cause damage to your rebar cutter. Always pull the on/off switch
by hand for each individual cut. A foot operated switch and spe-
cial electrical box are available if you want to use these cutters as
production tools. Contact your local distributor or BN Products
RESTRICT USE TO
DESIGNATED MATERIALS
ere is always a chance that the cut end may shoot out, espe-
cially if less than 30cm (1 foot) in length. Exceeding designated
material specifications greatly increases this risk and will also
damage the tool. Do not attempt to cut rebars harder, thicker or
thinner than specified.
USE EYE PROTECTION
Wear safety goggles, safety glasses with side shields or a face
shield when using cutter.
PROVIDE SAFETY BARRIERS
Erect safety screens to protect coworkers from possible flying
ends. Place a safety screen under the rebar when working in high
places.
EXERCISE PROPER CONTROL
Hold cutter firmly and maintain proper footing and balance.
Do not overreach. When working in a high place, secure cutter
to scaffolding with a safety rope. Check that power cord is not
fouled and keep cord away from sharp edges and heat. Check
that all adjusting wrenches have been removed before using cut-
ter.
GUARD AGAINST ELECTRIC SHOCK
To avoid possible shock, do not handle cutter with wet hands
or use cutter in the rain or damp places. Be aware of all power
lines, electric circuits and other hazards that may be contacted,
especially those that are below the surface or otherwise hid-
den from view. Never attempt to pick the tool up by use of the
electric cord.
UNPLUG TOOL
Disconnect cutter from outlet when not in use and before
cleaning, adjusting or servicing. Do not disconnect plug from
outlet by pulling the cord. Always check that the switch lock is
OFF before plugging in.

Cutter_Instructions_2016-C Page | 3 BN Products-USA, LLC.
PRE-USE CHECKS
1. Check oil level. (See Maintenance)
2. Check condition of cutter blocks and tightness of cutter
block bolts. (See Maintenance) - CHECK FOR CRACKS
IN HOUSING
CAUTION: Using loose or cracked cutter blocks may
result in injury to operator as well as damage to the
tool.
3. Check that the power source is appropriate to the cutter.
CARE: If voltage is too high, the motor will burn out. If
voltage is too low, insufficient power will be generated.
Never use DC current.
4. Check that power supply is properly grounded.
CAUTION: Failure to ground power supply may result
in electric shock to operator (DC-16LZ, DC-16W and
DC-32WH have double-insulated motors and do not
require grounding.)
5. Check that cord is undamaged and that plug is not loose.
CAUTION: Cut or abraded covering could result in a
short and Electric shock to operator.
6. If an extensions cable is to be used, make sure that it is
undamaged and that it is the proper wire gauge thickness
for the length. See table below.
7. Before plugging in the tool, make sure that the switch lock
is OFF.
CAUTION: If switch lock is ON, cutter will start as
soon as it is plugged in. To disengage lock, pull trigger-
switch and press lock-button, which will pop out.
Length 110/115 50/60 Hz
Cable Size (AWG)
Up to 15mm (50 ft.) 14
Up to 30mm (100 ft.) 12
Up to 45mm (150 ft.) 10
WAR M-UP
In cold weather you should warm up the tool unit for 30-60 sec-
onds so that the hydraulic oil reaches the proper viscosity. Pull
trigger-switch to extend piston and release when it has reached
its full stroke. Repeat 15-20 times.
STOPPER BOLT ADJUSTMENT
THE STOPPER BOLT IS PROBABLY THE MOST
IMPORTANT PART OF YOUR PORTABLE CUTTER.
e adjustable stopper functions to maintain the rebar in the
correct position during cutting and must be properly set for
each size of rebar before use.
1. Screw in stopper to provide sufficient clearance for rebar.
2. Insert rebar fully into U-shaped support. Make sure that
rebar is resting on the base of the support.
3. Keeping rebar at right angles (90 degrees) to front cutter
block, screw out stopper until it is just touching the rebar.
Once set, the stopper needs no further adjustment while
cutting rebar of the same diameter, but must be reset for a
different size rebar.
CAUTION: Failure to correctly set the stopper bolt will
result in excessive wear of cutter blocks and may cause
cut end to fly out. is will also lead to piston and cylin-
der damage.
CUTTING
1. Insert rebar between stopper and front cutter block, mak-
ing sure that it is properly seated in U-shaped support.
2. Pull trigger-switch and keep depressed while piston ad-
vances and rebar is cut. (If switch is released at an interme-
diate point, piston will stop.)
3. When cut is completed, release switch. Piston retracts
automatically (Note that switch cannot be reactivated until
piston has fully retracted.)
POINTS OF ATTENTION
1. 1. Be especially careful when cutting off short lengths
(30cm/12” or less) as the cut end tends to fly out.
CAUTION: Flying ends are a hazard to all personnel in
the vicinity. Erect safety screens.
2. Do not cover air vents or operate the tool on dirt – use a
plywood base under the rebar cutter to keep armature and
fan clean
CARE: If the vents are covered, the motor will overheat
and may burn out.
3. If hydraulic oil exceeds 70 degrees C (158 degrees F) in
temperature, power will drop. Allow unit to cool before
resuming operation. (Be particularly careful in summer,
when the aluminum pump case heats up quicker.)
4. If a drop in power is observed and motor is unusually hot,
check carbon-brushes. (See maintenance)
5. If piston should ever fail to retract completely, push rear
cutter block backwards to manually retract piston or check
under piston to remove and debris keeping the piston from
retracting.
CAUTION: Use a rebar or flat metal bar for this pur-
pose. Never push cutter block with any part of the hand,
even if gloved.
NOTE: Rebar cutters manufactured in after 2007 have a
safety release valve for retracting the piston if it doesn’t
return to the start position. is is usually caused by cut-
ting improperly seated rebar that becomes jammed between
the cutting blocks. On these newer models simply rotate the
Allen set screw a quarter turn to retract the piston. On the
DC-20WH, see parts breakdown part #64 for location of this
release valve.
Once piston has been retracted, pull trigger-switch long
enough to partially advance piston. Unplug unit. Check piston
and housing for accumulated dirt and iron filings that may be

Cutter_Instructions_2016-C Page | 4 BN Products-USA, LLC.
jamming the piston. (See Maintenance) If, after cleaning, piston
still does not automatically retract when fully extended, the
piston itself may be damaged. Return the unit to an authorized
repair center or BN Products for repair.
MAINTENANCE ON CUTTER BLOCKS
Before using, always check that the two bolts on each cutter
block are properly tightened. Using a loose block will result in
damage to block and housing. Also check condition of cutter
blocks. If either cutting edge is dull or chipped, remove retain-
ing bolts and rotate both blocks so that two new edges come
into use. Replace and tighten bolts. (Each block has four cutting
edges.) When all four cutting edges have been used or if either
block is cracked or otherwise damaged, replace both blocks.
CAUTION: A loose or cracked block may result in injury to
operator.
CLEANING
Clean your tool every day, preferably immediately after use.
CAUTION: Wear gloves to protect hands from metal splin-
ters.
Do not use an air gun: blasting with air can cause metal filings
and/or dust to get into eyes and respiratory system.
Disconnect the unit. Wipe or brush away all dirt and metal
filings. Pay particular attention to the lower half of the piston,
where dirt is more easily accumulated.
NEVER USE YOUR CUTTER TO CUT REBAR IN WET
CONCRETE.
OIL-LEVEL CHECK
As the cutters are hydraulically operated, the oil-level must be
checked at frequent intervals, preferably every day. Failure to
maintain the oil at the proper level results in a drop in pressure
and loss of cutting power.
CAUTION: Hydraulic oil is highly flammable. Keep away
from sparks and naked flame. Do not smoke.
CAUTION: Hydraulic oil may cause inflammation of the
eyes and skin. If ingested, it will cause diarrhea and vomit-
ing. In case of eye contact, rinse in clean water for at least
15 minutes and consult a physician. In case of skin contact,
wash thoroughly with soap and water. In case of ingestion,
consult a physician immediately. Do not induce vomiting.
1. Oil should be warm but not hot. Warm up unit if cold.
2. Adjust stopper and make three or four cuts, noting exactly
at what point the rebar is actually breaking.
3. Pinch a short piece of rebar, stopping just before it breaks
off. Unplug unit from power source.
4. With partially severed rebar in place, oil-plug should be
straight up. (If unit is hot, allow cooling down.)
5. Remove oil-plug and seal-washer (packing).
CAUTION: Never remove oil-plug when unit is hot or
oil will spurt out.
6. Check that oil is level with bottom of plug hole (i.e. that
pump case if full to the brim). If oil level is too low, top up
with 20-weight hydraulic oil with anti-foam and anti-abra-
sion properties (ISO viscosity grade VG46, e.g. Shell oil
Tellus 68, Mobil oil DTE-25 or Esso Uni power SQ46).
7. After topping off, extract air from system. Gently tilt cutter
lengthwise and return it to a level position. Top off again
and tilt in the opposite direction. Repeat this process until
all air has been extracted.
CARE: Cutter cannot function properly if oil contains
air bubbles.
8. Replace seal washer (packing) and oil plug. Connect cutter
to power source and completely sever rebar.
OIL-CHANGE
e hydraulic oil should be changed at least once a year, sooner
if it appears dirty.
NOTE: Hydraulic oil should be warm before draining
1. Unplug unit from power source. Remove oil-plug and pack-
ing. Turn cutter over and drain oil into a suitable recepta-
cle. When oil ceases to drain out, tilt unit to rear so that oil
trapped in the piston housing can run out. When housing is
empty, tilt unit in the opposite direction to empty the resi-
due in the pump case.
2. With drain-hole uppermost, slowly fill the unit with fresh
oil. Replace plug and lightly tighten. Connect unit to power
source and advance piston two or three times. Unplug unit
and remove oil-plug. Top off oil-level and replace plug.
3. Finally, follow procedure for oil-level check. (Steps 2-8)
NOTE: Dispose of hydraulic oil in accordance with local regula-
tions. Do not pour into the sea, a river, a lake or drains.
BOLT TIGHTNESS
Once a week, or after every 500 cuts, check the tightness of all
bolts; especially those bolts securing the housing to the cylinder.
Loose bolts will result in a loss of power. Make sure that the bolts
holding both cutter blocks are also tight
CARBON BRUSHES
Inspect the two carbon brushes at least once every two months.
(Nominal brush life is 200 hours).

Cutter_Instructions_2016-C Page | 5 BN Products-USA, LLC.
CARE: Worn brushes will result in power loss, cause the motor
to run hot and irreparably damage the armature.
1. Disconnect unit.
2. Unscrew both brush caps and pull out carbon brushes.
3. Replace brushes if less than 6mm or1/4” in length.
OVERHAUL
Return the unit to an authorized agent for overhaul at least
once every two years, sooner if subjected to heavy use. Call
[phone]
GENERAL SAFETY RULES
WARNING: Read all instructions. Failure to follow all instruc-
tions listed below may result in electric shock, fire and/or seri-
ous injury. e term “power tool” in all of the warnings listed
below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power
tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching out-
lets will reduce risk of electric shock. Avoid body contact with
earthed or grounded surfaces such as pipes, radiators, ranges
and refrigerators. ere is an increased risk of electric shock if
your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pull-
ing or unplugging the power tool. Keep cord away from heat,
oil sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord
suitable to outdoor use. Use a cord suitable for outdoor use
reduces the risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while
you are tired or under the influence of drugs, alcohol or medi-
cation. A moment of inattention while operating power tools
may result in serious personal injury.
Use safety equipment. Always wear eye protection. Safety
equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
Avoid accidental starting. Ensure the switch is in the off-posi-
tion before plugging in. Carrying power tools with your finger
on the switch or plugging in power tools that have the switch
on invites accidents.
Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all
times. is enables better control of the power tool in unex-
pected situations.Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves away from mov-
ing parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection of dust extraction
and collection facilities, ensure these are connected and prop-
erly used. Use of these devices can reduce dust-related hazards.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for
your application. e correct power tool will do the job better
and safer at the rate for which it was designed
.
Do not use the power tool if the switch does not turn it on and
off. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source and/or the bat-
tery pack from the power tool before making any adjustments,
changing accessories, or storing power tools. Such preventa-
tive safety measures reduce the risk of starting the power tool
accidentally.
Store idle power tools out of the reach of children and do not
allow persons unfamiliar with the power tools or these instruc-
tions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
Maintain power tools. Check for misalignment or binding or
moving parts, breakage of parts and any other condition that
may affect the power tools operation. If damaged, have the
power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cut-
ting tools with sharp cutting edges are less likely to bind and are
easier to control.
Use the power tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the
particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in
a hazardous situation.

Cutter_Instructions_2016-C Page | 6 BN Products-USA, LLC.
DC-16LZ Rebar Cutter
1 1C2025700 HOUSING (DC-16LZ)
2 70RP30 O RING P30
3 1C16021 SEAL PACKING SKY30
4 RB-16LZ CUTTER BLOCK SET
5 7CB05015 CAP BOLT M5XM15
6 7SW0005 SPRING WASHER M5
7 7B810025 STOPPER BOLT
M10X25
8 1C4079400 LOCK SPRING
9 1C4078900 AIR BAG
10 7ST0612 TAPPING SCREW (+)
6×12
11 1C4079000 AIRBAG NUT
12 7CB08022 CAP BOLT M8X22
13 1C3039700 PISTON
14 7FU0825L0 SEAL PACKING OSI66-
56-6
15 1C4079701 PISTON KEY 7X8X24
17 1CL0123 RETURN VALVE
18 1CL0143 RETURN VALVE
SPRING
19 1C1922 VALVE END SPRING
20 SEE 6 SEE 6
21 7CB05015 CAP BOLT M5X15
22 7SW0005 SPRING WASHER M5
23 1CL016 RETURN SPRING
24 1C2025600 CYLINDER
25 70RG60 O RING
26 1C1971 RAM
27 1C1972 RAM RETURN SPRING
28 1C1973 DELIVERY VALVE
29 1C1331 DELIVERY VALVE
SPRING
30 1C13352 SPRING GUIDE
31 1C13292 PUMP HEAD SEAL
32 3P1030 BEARING 608
33 1C1325 BEARING GUIDE
34 1C1340 NEEDLE BEARING
35 1C1326 SNAP RING H27
36 3P1044 MAGNET FILTER
37 1C4079300 PUMP CASE PACKING
38 7SB0812 OIL PLUG M8×12
39 70RP10 O RING P-10
40 1C2025800 PUMP CASE
41 1C1342 OIL SEAL
42 76002VV BALL BEARING 6002VV
43 3V0001E ARMATURE WITH CAM
44 7608VV BALL BEARING
45 1CL001P BEARING LOCK
46 3V0001D STATOR COIL
47 7HT04070 TAPPING SCREW
D4X70
48 7SW0004 SPRING WASHER M4
49 3V0001K MOTOR HOUSING
50 1CL001C BRUSH HOLDER
51 1C1361A CARBON BRUSH SET
52 3V0001P HOLDER PIECE
53 7NS04016 TAPPING SCREW
D4X16
54 3V0001W CONDENSER
55 4V0001N SWITCH
56 7WB035006 SCREW M3.5X6
57 3V0001R LEAD WIRE
58 3V0001Z CORD ARMER
59 4V001V CORD SET
60 1CL001Q CORD CLIP
61 7FNS04016 TAPPING SCREW
D4X16
62 3V0001L HANDLE COVER
63 7WNS04020 TAPPING SCREW
D4X20
64 3V0001V FOOT
65 3V0001S SLEEVE
66 7PW0005 PLATE WASHER M5
67 7CB05075 CAP BOLT M5X75
68 NAME PLATE
69 7R020032 RIVET
73 1CL001R SUPPORT B
74 1CL001M CONNECTOR
75 1DBR2943 STEEL BALL 5/32
DC-16LZ

Cutter_Instructions_2016-C Page | 7 BN Products-USA, LLC.
DC-16W Rebar Cutter
1 1CW0001 CYLINDER (DC 16X)
2 1CW0003 BALL BEARING 698
3 1C1327 RAM
4 1C1330 RAM RETURN SPRING
5 1C13281 DELIVERY VALVE
6 1C1331 DELIVERY VALVE SPRING
7 1C13352 SPRING GUIDE
8 1C13292 PUMP HEAD SEAL
9 3P1044 MAGNET FILTER
10 1C1615 PUMP CASE PACKING
11 1C1325 BEARING GUIDE
12 1C1340 NEEDLE BEARING
13 1C1325 BEARING GUIDE
14 1C1326 SNAP RING H27
15 4V0001A PUMP CASE
16 7SD15257 OIL SEAL
17 7HR26 SNAP RING H26
18 76002VV BALL BEARING 6002VV
19 1C1305 SEAL WASHER
20 1C1304 OIL PLUG M10x15
21 1C1604 SEAL PACKING
22 1C16182 PISTON KEY
24 1C1319 RETURN VALVE
25 1CL0143 RETURN VALVE SPRING
26 1C16172 PISTON
27 1C1323 VALVE END SPRING
28 1C16012 HOUSING
29 1C1616 AIR BAG
30 1C1620 AIR BAG NUT
31 7SW0008 SPRING WASHER M8
32 1CM2-28 AIR BAG SET BOLT
33 1C16142 CYLINDER PACKING
34 1C16021 SEAL PACKING SKY30
35 1C16052 RETURN SPRING
36 7CB06020 CAP BOLT M6x20
37 7CB06020 CAP BOLT M6x20
38 RB-16X CUTTER BLOCK SET
39 7SW0005 SPRING WASHER M5
40 7CB05018 CAP BOLT M5x18
41 SEE 38 SEE 38
42 7GW0005 WASHER M5
43 7CB05015 CAP BOLT M5x15
44 1C1603 LOCK SPRING
45 7B810040 STOPPER BOLT M10X40
46 1C1627 SIDE HANDLE
47 7DN167 STICKER
49 4V0001B ARMATURE WITH CAM
50 4V0001J DUST SEAL (A)
51 7608VV BALL BEARING 608VV
52 4V0001G BEARING LOCK
53 7WNS05060 TAPPING SCREW D5x60
54 4V0001C STATOR COIL
55 4V0001H MOTOR HOUSING
56 4V0001K SLEEVE
57 4V0001L FOOT
58 7CB05080 CAP BOLT M5x80
59 7SS04005 SET SCREW M4x5
60 4V0001D BRUSH HOLDER
61 1C1961A CARBON BRUSH SET
62 4V0001E BRUSH CAP
63 4V0001P CONDENSER
64 4V0001Q SUPPORT (B)
65 4V0001N SWITCH
66 7WB035006 SWITCH BOLT M3.5X6
67 4V0001M SWITCH COVER
68 7WNS04020 TAPPING SCREW D4X20
69 4V0001S TERMINAL
70 4V0001T LEAD WIRE
71 4V0001U CONNECTOR 50091
72 4V0001W CONNECTOR 50092
73 4V0001R CORD CLIP
74 7FNS04016 TAPPING SCREW D4X16
75 4V0001X CORD ARMER
76 4V0001V CORD SET
77 7DN018 STICKER
78 7DN121 STICKER
79 7DN202 NAME PLATE
80 7R020032 RIVET
DC-16W

Cutter_Instructions_2016-C Page | 8 BN Products-USA, LLC.
DC-20WH Rebar Cutter
No. Part No. Part Name
1 1CM20012 HOUSING
2 1CM2002 SEAL PACKING SKY35
3 1C1958 AIR BAG
4 1CM2028 AIR BAG SET BOLT
5 1CM2027 AIR BAG NUT
6 1C1603 LOCK SPRING
7 7B10038 STOPPER BOLT M10X38
8 RB-20XH CUTTER BLOCK SET
9 1C1920 RETURN SPRING
10 1C19171 PISTON
11 1C1936 PISTON KEY
12 1C1319 RETURN VALVE
13 1C1921 RETURN VALVE SPRING
14 1C1922 VALVE END SPRING
15 1CM2025 CYLINDER PACKING
16 1C1918 SEAL PACKING
17 1C2061500 CYLINDER
18 1C1326 SNAP RING H27
19 1C1325 BEARING GUIDE
20 1C1340 NEEDLE BEARING
21 1CW0003 BALL BEARING 698
22 1C1327 RAM
No. Part No. Part Name
23 1C1330 RAM RETURN SPRING
24 1C13281 DELIVERY VALVE
25 1C1331 DELIVERY VALVE
SPRING
26 1C13352 SPRING GUIDE
27 1C13292 PUMP HEAD SEAL
28 3P1044 MAGNET FILTER
29 1C1951G PUMP CASE PACKING
30 1C2059900 PUMP CASE
31 1C1342 OIL SEAL SC15-25-7
32 1C1941 BALL BEARING 6004VV
33 1C1305 SEAL WASHER WF10
34 1C1304 OIL PLUG M10X15
35 1C1944B/C MAIN HANDLE
36 1C1946 SWITCH COVER
37 1C19612E ARMATURE ASS’Y
38 1C1961D STATOR COIL
39 1C1961K MOTOR HOUSING
40 1C1961J BRUSH HOLDER
41 1C1961A CARBON BRUSH SET
42 1C1961H BRUSH CAP
43 1C1961SC SIDE COVER
44 1C1961TC TAIL COVER
No. Part No. Part Name
45 1C1961F CORD SET
46 1C1961I CORD ARMER
47 1C1961B SWITCH
49 1C1961L CONDENSER
50 1C1961M BALL BEARING 6000VV
51 1C1912 CAP BOLT M8X25
52 1C1311W SPRING WASHER M5
53 1C1311B CAP BOLT M5X25
54 1C1313 CAP BOLT M5X18
55 7P205055 PAN HEAD BOLT M5X55
56 1C1949 CAP BOLT M6X90
57 1BR5092 CAP BOLT M6X16
58 1C1945 CAP BOLT M6X18
59 7PB04008 PAN HEAD BOLT M4X8
60 1C1947 PAN HEAD BOLT M4X15
61 7SS05008 SET SCREW M5X8
62 7PB04008 PAN HEAD BOLT M4X8
63 7PB05010 PAN HEAD BOLT M5X10
64 1C4160601 RELEASE VALVE
65 7ORS4 O RING
66 1C4195900 CUTTER GUARD
DC-20WH

Cutter_Instructions_2016-C Page | 9 BN Products-USA, LLC.
DC-25X Rebar Cutter
No. Part No. Part Name
1 1C2601B HOUSING
2 1C2602 SEAL PACKING
3 70RP32 O RING P32
5 1C2570 AIR BAG
6 1CM2027 AIR BAG NUT
7 1C2620B HOUSING CAP
8 1CM2028 AIR BAG SET BOLT
9 1C1505 AIR FILTER
10 7SP06030 SPRING PIN D6X30
11 RB-25X CUTTER BLOCK SET
12 7B16050 S BOLT M16X50
13 7N8016 STOPPER NUT M16
14 1C2607 RETURN SPRING
15 1C2614 CYLINDER PACKING
16 1C2604 PISTON
17 1C2518 SEAL PACKING
18 1C2519 RETURN VALVE
19 1C2521 R VALVE SPRING
20 1C2522 VALVE END SPRING
21 1C2605 PISTON KEY
22 1C1024200 CYLINDER
23 1C2526 SNAP RING H35
24 1C2525 BEARING GUIDE
25 1C2534 NEEDLE BEARING
26 1C2609 BALL BEARING 609
No. Part No. Part Name
27 1C2610 RAM
28 1C1330 R RETURN SPRING
29 1C13281 DELIVERY VALVE
30 1C1331 D VALVE SPRING
31 1C13352 SPRING GUIDE
32 1C13292 PUMP HEAD SEAL
33 3P1044 MAGNET FILTER
34 1C2615 PUMP CASE PACKING
35 1C25398 PUMP CASE
36 1C1304 OIL PLUG M10X15
37 1C1305 SEAL WASHER WF10
38 1C2542 OIL SEAL SC20-35-8
39 1C1941 BEARING 6004VV
40 1C2616 HANDLE PRESS
41 1C1944B/C MAIN HANDLE
42 1C1946 SWITCH COVER
43 1C2611 CASE COVER
44 1C2612A CARBON BRUSH SET
45 1C1961B SWITCH
46 1C2612B STATOR COIL
47 1C2612C ARMATURE
48 1C1961F CORD
49 1C2612D FAN COVER
50 1C2612E MOTOR HOUSING
51 1C2612F BRUSH HOLDER
No. Part No. Part Name
52 1C2612G BRUSH CAP
53 1C1961I CORD ARMER
54 1C2612H CONDENSER
55 1C2612I MOTOR COVER
56 7956683 STOP PLATE
57 1C2612J BALL BEARING 6200VV
60 1BR5092 CAP BOLT M6×16
61 1C1912 CAP BOLT W/WASHER
62 1C1911B CAP BOLT M8×30
63 7CB06045 CAP BOLT M6×45
64 1C1949 CAP BOLT M6×90
65 7CB06075 CAP BOLT M6×75
66 7CB06035 CAP BOLT M6×35
67 1C1945 CAP BOLT M6×18
68 7SW006 SPRING WASHER
69 1C1947 P H BOLT M4X15
70 7PB04008 P H BOLT M4X8
71 7PSW05012 P H BOLT W/ WASHER
72 7PB05065 P H BOLT M5×65
73 1C4160601 RELEASE VALVE
74 7ORS4 O RING
75 7CGW08030 CAP BOLT W/WASHER
76 1C4199800 CUTTER GUARD
DC-25X

Cutter_Instructions_2016-C Page | 10 BN Products-USA, LLC.
DC-32WH Rebar Cutter
1 1C1022601 HOUSING
2 1C4172100 SUB HANDLE
3 1C4172000 COLLAR
4 7PW008 1C2607
5 7SW008 1C2607
6 7B08020 BOLT M8X20
7 7ORP40 O RING P40
8 1C3258 AIR BAG
9 1C4171401 AIR BAG NUT
10 1C4171601 HOUSING CAP
11 7SP06036 SPRING PIN
12 1CM2028 AIR BAG SET BOLT
13 7B11T20060 STOPPER BOLT M20X60 (11T)
14 7N11T0020 STOPPER NUT M20-P2.5 (11T)
15 7CB08040 CAP BOLT M8X40
16 1C4171500 CUTTER BLOCK
17 7CB08030 CAP BOLT M8X30
18 1C4171700 HANDLE SPACER
19 7CB06025 CAP BOLT M6X25
20 7CB10030 CAP BOLT M10X30
21 1C3093601 CYLINDER PACKING
22 1C4171900 RETURN SPRING
23 7CU0567KO SEAL PACKING USH-45
24 7CB08030 CAP BOLT M8X30
25 1C2056502 PISTON
26 1C4184900 PISTON KEY
28 7FU1078LO SEAL PACKING OS1100-85-9
29 1C2522 VALVE END SPRING
30 1C2521 RETURN VALVE SPRING
31 1C2519 RETURN VALVE
33 7ORS4 O RING S4
34 1C4160601 RELEASE VALVE
35 1C1022901 CYLINDER
36 1C2610 RAM
37 1C1330 RAM RETURN SPRING
38 1C13281 DELIVERY VALVE
39 1C1331 DELIVERY VALVE SPRING
40 1C13352 SPRING GUIDE
41 1C13292 PUMP HEAD SEAL
42 3P1044 MAGNET FILTER
43 1C2609 BALL BEARING 609
44 1C2525 BEARING GUIDE
45 1C2534 NEEDLE BEARING
46 1C2525 BEARING GUIDE
47 1C2526 SNAP RING H35
48 1C4165800 PUMP CASE PACKING
49 1C1021301 PUMP CASE
50 1C1305 SEAL WASHER
51 7B10015 OIL PLUG M10X15
52 7GW006 TEETHED WASHER M6
53 7CB06055 CAP BOLT M6X55
54 1C2542 OIL SEAL
55 1C1941 BALL BEARING
56 7312435 FAN GUIDE 7001975
57 7360406F ARMATURE WITH CAM
58 762002RU BALL BEARING 62002RU
59 7340358F STATOR COIL 7001691
60 7312449 MOTOR HOUSING 7001303
61 7984271 TAPPING SCREW D5X75
62 7SW005 PLATE WASHER M5
63 7CB05045 CAP BOLT M5X45
64 7SS05008 SET SCREW M5X8
65 7312434 BEARING BUSH
66 7980487 BRUSH HOLDER
67 7999044 CARBON BRUSH SET
68 7940540 BRUSH CAP
69 7981867 HANDLE B (L)
70 7981866 HANDLE A (R )
71 7990082 SUPPORT
72 7971162 SWITCH 7992891
73 7001934 CONDENSER
74 1C4160400 HANDLE STAY
75 7940778 CORD ARMER
76 7990940 DISTANCE PIECE
77 7CB06035 CAP BOLT M6X35
78 7FCB06025 FLANGE SOCKET BOLT M6X25
79 7930053 CORD SET
80 7956636 7NT04025 TAPPING SCREW
81 1C4156001 TUBE
82 7PW006 PLATE WASHER (S) M6
83 7SW005 SPRING WASHER M5
84 7GW008 TEETHED WASHER M8
85 7SW008 1C2607
86 1C4103800 CUTTER GUARD

Cutter_Instructions_2016-C Page | 11 BN Products-USA, LLC.
No. Part No. Part Name
1 1C2059501 HOUSING
2 70805035 CAP SOLT M5X35
3 7WF05 SEAL WASHER WF5
4 7B10025T11 STOPPER BOLT 10X25
5 104079400 LOCK SPRING
6 10L003 CUTTER BLOCK NO. 13L
7 104199500 CUTTER GUARD
8 708205022 CAP SOLT WITH WASHER
9 7USI26 USIPACKING
10 104139602 RETURN SPRING
11 103097800 PISTON
12 7K0606023R2H PISTON KEY
13 10L003 CUTTER BLOCK NO. 13L
14 708205015 CAP BOLT WITH WASHER
15 70RP49RF 0 RING P49RF
16 7BRP49B BACK UP RING P49
17 104138501 RETURN VALVE
18 7BW008 DISK SPRING 8
19 7SRH026 SNAP RING H26
20 1084104002 GUIDE CLAMP
21 7SPN08 SPNC PACKING SPNCB
22 7BRP8B BACK UP RING PBT2
23 104152300 RETURN VALVE GUIDE
24 70RP16 ORINGP16
25 7BRP16B BACK UP RING P16T2
26 SPW005 PLATE WASHER S5
27 7NU005 U NUT 5
28 102044601 CYLINDER
29 7SP03010 SPRING PIN 3X10
30 70RG70RF 0 RING G70RF
31 104196500 RELEASE VALVE
32 70RS4 0 RING S4
33 3P1044 MAGNET FILTER
34 104103200 RAM
35 104197100 REM RETURN SPRING
36 10197301 DELIVERY VALVE
37 101331 DELIVERY VALVE SPRING
38 1013352 SPRING GUIDE
39 1013292 PUMP HEAD SEAL
40 7635 BALL BEARING
41 104103000 BEARING GUIDE
42 7RNAF8151C NEEDLE BEARING
43 104137200 BEARING GUIDE 2
44 7SRH020 SNAP RING H20
45 102044700 PUMP CASE
46 104143403 PUMP CASE PACKING
47 7810010 BOLT 10X10
48 7WF10 SEAL WASHER WF10
49 104137300 AIR BAG
50 104137400 AIR BAG NUT
51 7NT04012 TAPPING SCREW 4X12
52 7SW004 SPRING WASHER M4
53 70805045 CAP SOLT M5X45
54 7GW005 WASHER M5
55 75012257 OIL SEAL
56 76901ZZ BALL BEARING 6901ZZ
57 103130300 DISTANCE PIECE P
58 70805050 CAP SOLT M5X50
59 7GW005 WASHER M5
60 103130100 CAM SHAFT
61 104256200 IDLE GEAR 22
62 7HTK333806B NEEDLE ROLLER A
63 7HTK333807B RING GEAR
64 103130200 DISTANCE PIECE M
65 708205015 CAP SOLT WITH WASHER
66 7NT05060 TAPPING SCREW 5X60
67 7SW005 SPRING WASHER M5
68 104255900 INNER COVER
69 7HTK334310B BALL BEARING 61907GB
70 1C4256100AS ARMATURE ASSY
71 7HTK333796B MAGNET
72 7HTK333797B DUST GUARD FIN
73 7HTK334311B BRUSH HOLDER
74 7HTK999100B CARBON BRUSH SET
75 7HTK319847B BRUSH CAP
76 103130000 MOTOR HOUSING SET
77 7HTK3016538 FLANGE TAPPING SCREW
4X20
78 7HTK333795B SWITCH
79 7HTK334313B TERMINAL PIECE SET
80 7BSL1830 BATTERY PACK BSL1830
81 1C1627 SIDE HANDLE
DCC-1618HL

Cutter_Instructions_2016-C Page | 12 BN Products-USA, LLC.
26 7NU006 U NUT 6
27 1C2066500 CYLINDER
28 3P1044 MAGNET FILTER
29 101327 RAM
30 101330 RAM RETURN SPRING
31 1013281 DELIVERY VALVE
32 101331 DELIVERY VALVE
SPRING
33 1013352 SPRING GUIDE
34 1C13292 PUMP HEAD SEAL
35 70RP10 0 RING P10
36 75608012 FLAT HEAD BOLT 8X12
37 70RS4 0 RING S4
38 104160601 RELEASE VALVE
39 7608M03 BALL BEARING 608MC3
40 1C1325 BEARING GUIDE
41 712NQ2410.A NEEDLE BEARING
42 7SRH027 SNAP RING H27
43 104079300 PUMP CASE PACKING
44 102025800 PUMP CASE
45 104078900 AIR BAG
46 104079000 AIR BAG NUT
47 7ST06012B1 TAPPING SCREW B1
6X12
48 75015257 OIL SEAL
49 76002VV BALL BEARING 6002VV
50 7SRS015 SNAP RING S15
51 3AP4230600 WASHER
No. Part No. Part Name
1 1C2066401 HOUSING
2 70608020 CAP BOLT M8X20
3 101610 CUTTER BLOCK NO. 0
4 104199700 CUTTER GUARD
5 706205025 CAP BOLT WITH
WASHER
6 7B12020T11 STOPPER BOLT 12X20
7 104079400 LOCK SPRING
8 70RS67 0 RING S67
9 1016052 RETURN SPRING
10 7SKY32 SKY PACKING 32-42-6
11 103123600 PISTON
12 7K100829.5R2 PISTON KEY
13 101610 CUTTER BLOCK NO. 0
14 706205015 CAP BOLT WITH
WASHER
15 101604 SEAL PACKING
16 1CM20181 RETURN VALVE
17 7BW008 DISK SPRING 8
18 7SRH026 SNAP RING H26
19 1064104002 GUIDE CLAMP
20 7BRP8B BACK UP RING P8T2
21 7SPN08 SPNC PACKING
22 1016081 RETURN VALVE GUIDE
23 7BRP16B BACK UP RING P16T2
24 70RP16 0 RING P16
25 104242500 RETURN VALVE COL-
LAR
52 706504010 CAP BOLTS 4X10
53 7GW004 WASHER M4
54 76902ZZ BALL BEARING 6902ZZ
55 103129900 DISTANCE PIECE P
56 70605060 CAP BOLT M5X60
57 7GW005 WASHER M5
58 1C3129800 DISTANCE PIECE M
59 7NT05030 TAPPING SCREW 5X30
60 7SW005 SPRING WASHER M5
61 7JAS020371ATF 0 RING JAS02037
62 103129700 CAM SHAFT
63 7HTK333808B INNER COVER
64 7HTK360922B ARMATURE ASSY
65 7HTK333796B MAGNET
66 7HTK333797B DUST GUARD FIN
67 7HTK334311B BRUSH HOLDER
68 7HTK999100B CARBON BRUSH SET
69 7HTK319847B BRUSH CAP
70 1C3130000 MOTOR HOUSING SET
71 7HTK3016538 FLANGE TAPPING
SCREW 4X20
72 7HTK333795B SWITCH
73 7HTK334313B TERMINAL PIECE SET
74 7BSL1830 BATTERY PACK
BSL1830
75 1C1627 SIDE HANDLE
DCC-2018HL