Body Craft OWNER'S MANUAL User manual

Jones Platinum Strength Training System
OWNERS MANUAL
MA9052A Recreation Supply Inc.
Model No. Jones Platinum P.O. BOX 181
BODYCRAFT is a division of Recreation Supply Sunbury, OH 43074

201
202
203R
203L
204
205R
205L
206
207
208
209
210R
210L
211
212
213
214
215
1
1
1
1
2
1
1
4
1
1
1
1
1
2
2
2
38
2
BASE FRAME
TOP FRAME
RIGHT CABLE ADJUSTER
LEFT CABLE ADJUSTER
CABLE ADJUSTING
CONNECTOR
RIGHT HEIGHT TRACK
(pre-assembled in Right Upright)
LEFT HEIGHT TRACK
(pre-assembled in Left Upright)
GUIDE ROD
LONGER WEIGHT SHROUD
SHORTER WEIGHT SHROUD
NON SLIP
RIGHT CABLE HEIGHT
ADJUSTER ASSEMBLY
LEFT CABLE HEIGHT
ADJUSTER ASSEMBLY
REVOLVING CABLE
BRACKET
SELECTOR ROD
TOP PLATE
WEIGHT PLATE
PULLEY BLOCK
PARTS LIST
NO. DESCRIPTION QTY.
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
3
203R 203L 204 206 207
208
209
210R 210L 211
212
213 214 215
201
202
205R 205L

216
217R
217L
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
4
1
1
2
2
2
2
2
2
2
2
2
2
2
20
2
4
4
4
4
4
2
2
4
4
2
2
1
2
2
8
2
8
8
2
10
2
2
2
4
2
2
16
14
16
4
34
10
4
2
2
2
22
2
STACK SPACER
RIGHT LOCK ADJUSTING LEVER
LEFT LOCK ADJUSTING LEVER
CAP (pre-assembled)
HINGE (pre-assembled)
LINK PLATE
2 HOLES HINGES (pre-assembled)
3 HOLES HINGES (pre-assembled)
ADJ. KNOB
SNAP HOOK
5 D RING SINGLE HANDLE
SHAFT SPRING ADJUSTER
SELECTOR PIN
114mm PULLEY
90mm PULLEY
50 X 100mm OVAL PLUG
50 X 100mm END CAP
25 X 25mm SQ. END CAP
RUBBER CUSHION
1" ID GUIDE ROD HOLDER
60mm ID BUSHING
STOPPER (pre-assembled)
1-1/4" HAND GRIP (pre-assembled)
1/2" ID BUSHING (pre-assembled)
3/8" ID BUSHING (pre-assembled)
SPRING
CABLE
ANKLE STRAP
1/2" X 4-1/4" HEX BOLT
3/8" X 3-1/4" HEX BOLT
3/8" X 2-1/2" HEX BOLT
3/8" X 2" HEX BOLT
3/8" X 1-3/4" HEX BOLT
3/8" X 1" HEX THREADED BOLT
3/8" X 1-1/4" ROUND SET SCREW
5/16" X 1/2" ROUND SET SCREW
3/8" X 109.5L FLAT BOLT
3/8" X 50.5L FLAT BOLT
3/8" X 43L DOUBLE FLAT BOLT
3/8" X 30.5L FLAT BOLT
TOP PLATE BOLT
5/16" X 1-1/4" FLAT SET SCREW
1/4" X 5/8" FLAT SET SCREW
M6 X 12L MALE SET SCREW
M6 X 10L SET SCREW
1/2" WASHER
3/8" WASHER
5/16" WASHER
C PIN
SPRING CLIP
1/2" NUT
1/2" NYLON NUT
3/8" NYLON NUT
5/16" NUT
PARTS LIST
NO. DESCRIPTION QTY.
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
4
216 217R 217L 218 219 220
221 222 223 224
226 227 228
230 231 232 233 234
235 236 237
225
241
242
243
247 253 258
259 260 261 262 263 264
265 266 267 268
248 254
244
249 255
245
250 256
246 252
251
257
238 239 240
229

STEP 1 Base Frame Assembly
5
To Ease the assembly process, DO NOT tighten bolts until instructed.
You need two people to help you assemble Jones Functional Trainer.
1. Insert two 1" ID Guide Rod Holders (234) into the holes on the Base Frame (201). Insert the
Guide Rods (206) into the 1" ID Guide Rod Holders (234). Slide Rubber Cushions (233) onto the
Guide Rods (206). Then slide Weight Plates (214) onto the Guide Rods (206), making sure to
orient the selector holes toward the front and bottom.
2. Insert the Pulley Block (215) into the top end of Selector Rod (212). Attach Top Plate
(213) to the Selector Rod (212), using the Top Plate Bolt (255). Tighten the
Top Plate Bolt (255) using a Hex Wrench. Slide the Top Plate (213) onto
the Guide Rods (206), running the Selector Pin (227) down
through the center holes of the Weight Plates (214).
3. Attach four 50 X 100mm End Caps (231) to the Base
Frame (201).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
255 255
213213
212
215
215
265
212
212
206
233
233
234
206
227
214 214
227
201
231
231
248
261
261
A B
1"
C

STEP 2 Top Frame Assembly
6
1. Attach the Right Upright (203R) to
the threaded bolts welded on the
Base Frame (201), using four 3/8"
Washers (261) and four 3/8" Nylon
Nuts (267). Please do same
procedures to assemble the Left
Upright (203L).
2. Attach the Top Frame (202) to the
Right and Left Upright (203 R,L) by
align the holes to make sure the right
holes position. Secure the four
Guide Rods (206) to the Top Frame
(202), using four 3/8" Washers (261),
four 3/8" X 1" Hex Threaded Bolts
(248). Secure the Right and Left
Upright (203 R,L) to the Top Frame
(202), using four 3/8" Washers (261)
and four 3/8" X 2-1/2" Hex Bolts
(245).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
248 248
261
261
245 245
202
201
206206
203R
267 267
267
261
261 261
261
267
203L
261 261
261 261

STEP 3 Right & Left Cable Adjusting
Connector Assembly
7
1. Slide the Right Cable Adjuster (210R) onto the Right Cable Adjusting
Connector (204). Make sure the pulley block at front side. Insert the Right
Cable Adjusting Connector (204) onto the bracket welded on the Base
Frame (201), using two 3/8" Washers (261), one 3/8" X 3-1/4" Hex Bolt
(244) and one 3/8" Nylon Nut (267). Secure top end to Top Frame (202),
using 3/8" Washers (261), one 3/8" X 2-1/2" Hex Bolt (245) and one 3/8"
Nylon Nut (267). Please do same procedures to the Left Cable Adjusting
Connector (204).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
245
202
201
245
261 261
261
267
261
261
261
267 267
261
261
244
204204
210R 210L
244
267

8
STEP 4 Hi / Low Cable Assemble
Make certain long Pin Bolt is inserted completely through both holes
in the pulley bracket. Failure to do so will result in improper
alignment and the pulley will rub on steel.
Assemble cables and pulleys simultaneously.
1. Insert the steel head end of Hi/Low Cable (231) into the groove between two pulleys
as figure P1 and P2 mounted on the Cable Adjuster (211), using one 3/8" X 30.5L Flat
Bolt (254) and one M6 X 12L Male Set Screw (258) each.
2. Route the cable up and over pulley P3, mounted on the Top Frame (202), using one
3/8" X 109.5L Flat Bolt (251) and one M6 X 12L Male Set Screw (258), continuing
routing the cable under pulley mounted on Top Frame (202), using two 3/8" ID Busing
(239), one 3/8" X 50.5L Flat Bolt (252) and one M6 X 12L Male Set Screw (258).
3. Route the cable around the pulley P5 and over the pulley P6, mounted on the Top
Frame (202), using 3/8" X 2-1/2" Hex Bolt (245) for P5, and 3/8" X 1-3/4" Hex Bolt
(247), one 3/8" Nylon Nut (267) for P6.
4. Route the cable down to pulley mounted on the Top Plate (213), using two 3"
Washers (261), one 3/8" X 2" Hex Bolt (246) and 3/8" Nylon Nut (267). Run the cable
up and over the pulley P8, using one 3/8" X 1-3/4" Hex Bolt (247) and 3/8" Nylon Nut
(267).
5. Route the cable around the pulley P9, using one 3/8" X 2-1/2" Hex Bolt (245). Run
the cable over the pulley P10, mounted on the Top Frame (202) and using one 3/8" X
1-3/4" Hex Bolt (247) and one 3/8" Nylon Nut (267). Route the cable down to pulley
P11, mounted on the Base Frame (201) and using one 3/8"X 1-3/4" Hex Bolt (247)
and one 3/8" Nylon Nut (267).
6. Route the cable up to the hole of the Cable Adjuster (211), using one 3/8" X 43L
Double Flat Set Screw (253) and two M6 X 12L Male Set Screw (258).

9
STEP 4 ASSEMBLE CABLE AND
PULLEY SIMULTANEOUSLY
P1
P2
HI/LO CABLE (231)
Ball End Steel Head End
P3 P5 P6
P8
P9
P10
P11
P12
P7
P4
P1,P2
254
258
229
229
258
254
211
251
258
229
202
P3
252
239
258 239
202
P4
245
229
P5,P9
P9
P5
P6
247
267
229
2
228
218
261
261
267
246
P7
229
247
247
267
267
P8
P10 267
247 228
P11
P12
258
253
258
241
210

STEP 5 Weight Shroud Assembly
10
1. Attach the Longer Weight Shroud (207) to the Base Frame (201), using two 5/16"
Washers (262) and two 5/16" X 1/2" Round Set Screws (250). Then to the Top Frame
(202), using two 5/16" Washers (262) and two 5/16" X 1/2" Round Set Screws (250),
then to the Top Frame (202).
2. Attach Shorter Weight Shroud (208) to the Base Frame (201), using two 5/16" Washers
(262) and two 5/16" X 1/2" Round Set Screw (250). Then to the Longer Weight Shroud
(207), using two 5/16" Washers (262) and two 5/16" X 1/2" Round Set Screws (250).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
250
225
225
201
202
208
250
262
250
250
250
262
262
262
262
220
220
250
250
262
262
262
250
262
250
262
250
207

11
57
41
57
41
41
57
11
41
57
STEP 6 Assembly
10
1. Remove the rear Link Plate (11) on the Jones Base Frames (1) as figure Shown.
Attach Functional Trainer Base Frame (201) to the Jones Base Frame (1), using
two 1/2" Washers (57), two 1/2" X 1" Hex Threaded Bolts (41), two 3/8" X 1-1/4"
Round Set Screws (249) and two 3/8" Washers (261).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
1
41
57
41
57
249
249
201
301
261
261
STEP 6 Assembly
10
1. Remove the rear Link Plate (11) on the Jones Base Frames (1) as figure Shown.
Attach Functional Trainer Base Frame (201) to the Jones Base Frame (1), using
two 1/2" Washers (57), two 1/2" X 1" Hex Threaded Bolts (41), two 3/8" X 1-1/4"
Round Set Screws (249) and two 3/8" Washers (261).
01/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/4 1/4 1/2 3/41" 2" 3" 4" 1/4 1/2 3/4 1/4 1/2 3/45" 6"
(inch)
1
41
57
41
57
249
249
201
301
261
261