Boge base control User manual

Operating Instructions
base control
for Scroll Compressors

BOGE base control for scroll compressors Page I
Operating Instructions
base control
for Scroll Compressors
BOGE KOMPRESSOREN
Otto Boge GmbH & Co. KG
Postfach 10 07 13
33507 Bielefeld
Otto-Boge-Straße 1-7
33739 Bielefeld
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.boge.com
Version: 11 / 2016
No. 596.1454.18
Nominal price: €5.00

BOGE base control for scroll compressors Page III
Table of Contents
Table of Contents
Part 1:
About these Operating
Instructions
1.1 Who are these Operating Instructions aimed at?........................ 1
1.2 Content of these Instructions........................................................ 1
1.3 Other Important Documents .......................................................... 2
1.4 Guide for Reading........................................................................... 2
Symbols and Typographic Aids ........................................................ 2
Structure of Warning Notices............................................................ 3
Part 2:
Safety
2.1 General Safety Information............................................................ 5
Prior to Commissioning and Operation............................................. 5
Intended Use .................................................................................... 5
Reasonably Foreseeable Misuse ..................................................... 5
2.2 Special Safety Information............................................................. 6
Switch Cabinet.................................................................................. 6
Emergency Stop Function / Main Switch .......................................... 6
Changing Parameters / Settings....................................................... 7
Data Security .................................................................................... 7
Damage to the Control Unit .............................................................. 7
2.3 Operator and Personnel................................................................. 7
Personnel Requirements .................................................................. 7
Obligations of the Operator............................................................... 8
Obligations of Personnel................................................................... 8
Part 3:
Layout and Function
3.1 Operating Principle of the Control ................................................ 9
Basic Tasks of the Control................................................................ 9
Use as a Lower-level Control in the Compressor Network ............... 9
3.2 Layout of the Control Unit ........................................................... 10
LCD Display (1) .............................................................................. 11
"Fault" and "Ready" Indicator Lamps (2 and 3) .............................. 11
Info and Enter Keys (4 and 5)......................................................... 11
On and Off Keys (6 and 7).............................................................. 12

Table of Contents
Page IV BOGE base control for scroll compressors
Part 4:
Display and Operation
4.1 Description of Display Symbols .................................................. 13
4.2 Description of the Displays and Navigation............................... 14
Main Display ................................................................................... 14
Additional Displays ......................................................................... 16
Part 5:
Setting Parameters
5.1 Unlocking Code-protected Parameters ...................................... 19
5.2 Changing Individual Parameters................................................. 20
Parameter Codes............................................................................ 20
Compressor Servicing Interval: Restart the Counter / Change the Start
Value............................................................................................... 20
Motor Servicing Interval: Restart the Counter / Change the Start Value
21
Change Target Pressure Values (pmax and pmin) ........................... 22
Activating / Deactivating the Auto-Restart Function ....................... 23
Activating / Deactivating the External Output Release ................... 25
Performing Leakage Measurement (without code release) ............ 27
Part 6:
Troubleshooting
6.1 Message Types ............................................................................. 31
6.2 Processing Messages .................................................................. 31
6.3 List / Meaning of Message Codes ............................................... 32
6.4 Acknowledging Messages ........................................................... 33
Part 7:
Servicing
7.1 Cleaning the Display .................................................................... 35
7.2 Updating the Software.................................................................. 35

BOGE base control for scroll compressors Page 1
About these Operating Instructions 1.1 Who are these Operating Instructions aimed at?
Part 1: About these Operating Instructions 1.1 Who are these Operating Instructions aimed at?
These operating instructions are aimed at end customers of BOGE who have
purchased a scroll compressor and wish to operate it using the compressor
base control.
In addition to reading these instructions, the user must meet the following pre-
requisites in order to ensure professional operation of the control. S/he must:
– have an understanding of the compressor
– have an understanding of the accompanying operating instructions
– be classified as qualified personnel or trained personnel with technical
background knowledge in the field of compressed air technology (see also
"Personnel Requirements", page 7).
1.2 Content of these Instructions
These operating instructions deal exclusively with the functionality, operation
and parametrization of the base control.
The following content and work descriptions do not form part of these operat-
ing instructions:
– All safety information on the compressor. This is part of the compressor
operating instructions.
– Work such as electrical commissioning or repairs to the control.
– Work on the control that requires the switch cabinet to be opened, for
example installing updates.
– Work on the compressor and its accessories (e.g. installation or commis-
sioning).
The above-mentioned work must only be carried out by an authorized, quali-
fied electrician or BOGE Service personnel.
BOGE recommends having the control, compressor and accessories set up
and commissioned by BOGE Service personnel. Maintenance and repair work
on the control should also be carried out by BOGE Service personnel.
Should you have any questions about this product, please contact
Product Support on:
Telephone: [phone]
If you require Service assistance, please contact BOGE Service on:
Telephone: [phone]

About these Operating Instructions 1.3 Other Important Documents
Page 2 BOGE base control for scroll compressors
1.3 Other Important Documents
The following documents are required for any work not described in these
operating instructions:
– the compressor operating instructions;
– the operating instructions for the connected accessories.
Pay particular attention to the safety information in this document!
The following pages contain a guide for reading these instructions as well as
information on the design of warning notices.
1.4 Guide for Reading
These operating instructions are designed to help you to operate the compres-
sor control quickly and easily.
Symbols and Typo-
graphic Aids
The following table contains an overview of all the symbols and typographic
aids used to simplify the content:
Symbol Meaning
Setup Mode
In this area, settings can only be
changed if a code has been issued.
Tips and additional information on
optimum operation
Tips and information that help you
to use the control in an optimum
manner are indicated by the symbol
shown.
– Information 1
– Information 2
– Information 3
List
Important information is listed clear-
ly.
●Action Directions for Use I
Directions for use with one action are
indicated by the symbol shown.

BOGE base control for scroll compressors Page 3
About these Operating Instructions 1.4 Guide for Reading
Tab. 1.1: Overview of all design elements that simplify the content of these
instructions
Structure of Warning
Notices
The warning notices in these instructions indicate dangers that may occur
when carrying out certain tasks. They also indicate how a dangerous situation
can be avoided. Warning notices follow a fixed structure which is described
below.
Signal Words
The following signal words are used:
Tab. 1.2: Signal words
1. Action 1
2. Action 2
3. Action 3
Directions for Use II
Directions for use with several actions
are numbered and must be carried out
in the specified sequence.
Result of action Result
The outcome that will follow an ac-
tion is indicated by the arrow shown.
(1)
(2)
(3)
Screenshots
The screenshots of the operating unit
display may be divided into areas.
The individual areas are numbered.
Symbol Meaning
Signal Word Meaning
WARNING Warns of dangers to persons that could lead to serious
injury or death.
CAUTION Warns of property damage and data loss
NOTE Warns of faults in the operating sequence /
communication

About these Operating Instructions 1.4 Guide for Reading
Page 4 BOGE base control for scroll compressors
Warning Signs
The following warning signs are used:
Tab. 1.3: Warning signs
Design of Warning Notices
Warning notices are a combination of signal words, warning signs and infor-
mation. They are structured as follows:
Warning Sign Meaning
Warns of a hazardous area
Warns of life-threatening electrical voltage
SIGNAL WORD
Type of Danger
Source of the danger and consequences if the warning notice is not ob-
served.
How to avoid the danger.