BOMBARDIER 861 7522 00 User manual

Lithod in Canada (MSI9612PRM)
®*Trademarks of Bombardier Inc.
All rights reserved © Bombardier Inc. 1997
415 0102 00 PAGE 1 OF 3
Snowmobiles
WARNING : For safety reasons, this kit must be installed by an authorized Bombardier Ski-Doo
snowmobile dealer. Should removal of a locking device be required when undergoing disassem-
bly/assembly, always replace with a new one. This instruction sheet should be given to the purchaser
after modification. This kit is designed for specific applicable models only. It is not recommended for
snowmobiles other than those for which it was sold.
NOTE : Installation time is approximately 1.0 hour.
PARTS TO BE INSTALLED
1. Rail, Right Side
2. Rail, Left Side
3. Sliding Plate (2)
4. Backrest Frame
5. Cushion
6. Adjustable Knob (4)
7. Mounting Hardware (Bag containing Bolts,
Washers, Nuts and Wood Screws)
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FASTENER
KIT
ADJUSTABLE BACKREST KIT
(P/N 861 7522 00)

PAGE 2 OF 3 415 0102 00
PREPARATION
Tools Required
 Measuring tape
 Drill
 6.5 mm (1/4 in) drill bit
 Robertson screwdriver no. 3 (black, square tip)
 10 mm (3/8 in) and 11 mm (7/16 in) wrenches
or sockets with 30 mm (12 in) extension and
ratchet.
INSTALLATION
Remove seat from vehicle.
Lean rail no. 1 on tunnel so that the back of the
steel angle is flush with edge of tunnel.
1. Slide of rail higher than tunnel
2. Flush with edge of tunnel
Install rail so that the slots align with those that
are on the tunnel.
Hold rail firmly and using a punch, mark the slots
on the tunnel for drilling references.
Using rail as a template, drill holes in frame with a
6.5 mm (1/4 in) drill bit.
CAUTION : When drilling, align the drill
bit in the center of the slot and at the outer
edge to allow proper adjustment.
WARNING : Be careful not to drill heat ex-
changers underneath frame.
Install rail with mounting hardware no. 7. Insert
bolts from top and then washers and nuts from
beneath.
NOTE : Wood screws from the mounting
hardware bag will be used later in the instal-
lation.
Use the ratchet and extension for easy access be-
neath the tunnel. Tighten the nuts loosely for now.
Repeat procedure for the other side using left
hand rail no. 2.
Reinstall seat (do not tighten) to adjust the rail dis-
tance accordingly.
Insert the sliding plates no. 3 into the rails, the
backrest frame no. 4 onto rails and install the ad-
justable knobs no. 6. Tighten knobs loosely.
Slide the backrest frame forward and back to as-
sure the rails are parallel and that the frame move-
ment is unobstructed.
Remove seat and tighten the bolts on each rail.
Slide the backrest frame forward and back again
to assure easy movement.
IMPORTANT: Adjust backrest width prior to in-
stalling cushion.
NOTE : If the luggage rack and the backrest
are to be installed at the same time, proceed
with rack installation before installing cushion.
Position the cushion no. 5 on the backrest frame
so that it is centered both from side to side and
top to bottom.
NOTE : Make sure to keep at least 16 mm(5/
8 in) on top so that if a luggage rack is in-
stalled, the top of the cushion will be flush with
the top of the racks transverse bar.
Secure cushion with wood screws no. 7.
Apply a light coat of grease on sliding surface of
rails.
Adjust backrest to desired position and tighten ad-
justement knobs.
Reinstall seat.
WARNING : Periodically check the adjust-
ment knobs to assure that they are tight.
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415 0102 00 PAGE 3 OF 3
LUGGAGE RACK KIT
Parts Included in Kit
1. Luggage Rack
2. Screw 1/4 x 1-3/4 in (2)
3. Washer 1/4 x 3/4 in (10)
4. Nut 1/4 in (8)
5. Carriage Bolt 1/4 x 1-1/2 (2)
6. Screw 1/4 x 1-1/2 in (2)
7. Cap (4)
8. Hooking Channel
Tools Required
 Drill
 6.5 mm (1/4 in) drill bit
 Robertson (square tip) screwdriver no.3 (black)
 11 mm (7/16 in) wrench or socket with ratchet
INSTALLATION PROCEDURE
Drill all holes with a 6.5 mm (1/4 in) drill bit. Use
rack holes as guide.
Remove cushion from backrest.
CAUTION : Cushion must be removed for
drilling operation.
Install luggage rack no. 1 over backrest.
Center rack hooking channel. Use top holes of
cushion retaining screw as a guide.
Drill holes in top of backrest cross bar.
Install 44.5 mm (1-3/4 in) screws no. 2 and nuts
no. 4. Install a washer no. 3 on each end of
screws.
Drill holes in center of backrest crossbar through
flat bar slots of rack.
Secure with carriage bolts no. 5, positioning head
of bolts on cushion side.
Drill holes on side of backrest.
Secure with screws no. 6.
Push caps no. 7 over holes of rack side members.
Reinstall cushion.
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415 0102 00
861 7522 00
1. 415 0100 00 Rail, Right Side Rail (côté droit)
2. 415 0101 00 Rail, Left Side Rail (côté droit)
3. 414 7359 00 Sliding Plate (2) Plaque coulissante (2)
4. 414 7360 00 Backrest Frame Châssis de dossier
5. 414 7361 00 Cushion Coussin
6. 414 7183 00 Adjustable Knob (4) Bouton réglable (4)
7. 414 7362 00 Mounting Hardware (Bag containing Bolts, Washers, Nuts and Wood
Screws)
Dispositifs de fixation (sac contenant
les boulons, les rondelles, les écrous
et les vis à bois)