BOMBARDIER Safari 377 1988 User manual

If
operators
manual
377
377E 503
2 d Li.on
------ --------
_,.,...... _____ ,_."" ________ ,:;;::._~----
- -- --------
- ----- -- -
------ ------~ ----------
- ---- --- - - -------
--
-----·-----·-
-----------------
414 6240 00

model
V.I.N. _________ _
purchase date
warranty expiry date
To be completed by dealer at time of sale
DEALER IMPRINT AREA
AFTER SALES SERVICE The following are trademarks of Bombardier Inc.
BOMBARDIER INC.
VALCOURT (QUEBEC) ALPINE®
FORMULA* SAFARI*
CANADA
JOE 2LO BLIZZARD® FUTURA® SKANDIC®
IH~I
BOMBARDIER® GRAND PRIX SPECIAL® SKI-DOO®
CARRY-BOOSE® MIRAGE® SONIC®
CITATION® MOTO-SKI® SPIRIT®
~·~
ELAN® NORDIK®
STRATOS*
Servici
ELITE® NUVIK®
T'NT®
ESCAPADE*
OLYMPIQUE®
TUNDRA*
EVEREST® ROTAX®
Litho'd in Canada ®*Trademarks of Bombardier Inc.
All rights reserved © Bombardier Inc.

FOREWORD ______________ , ____ _
The operator manual and the Snowmobile
Safety Handbook have been prepared to
acquaint the owner/operator or passenger
of a new snowmobile with the various
vehicle controls, maintenance and safe
operating instructions.
Each is indispens-
able for the proper use
of the product,
and should
be kept with the vehicle at
all times.
Should
you have any questions pertaining
to the warranty and its application, please
consult the "Often Asked Question" sec-
tion
of this manual, or your authorized
dealer.
This manual uses the following symbols.
• WARNING: Identifies
an instruc-
tion which, if not followed, could
cause
serious personal injuries including
possibility of death.
'W' CAUTION: Denotes an instruction
T which, if not followed, could se-
verely damage vehicle cor:nponents.
0 NOTE: Indicates supplementary in-
formation needed to fully complete
an instruction.
Although the mere reading of such infor-
mation does
not eliminate the hazard,
your understanding
of the information
will promote its correct use.
• WARNING: The engines and the
corresponding components iden-
tified
in this manual should not be uti-
lized
on product(s) other than those
mentioned
on the cover page of this
manual.
• WARNING: Maintenance proce-
dures
and tightening torques must
be strictly adhered to, never
attempt
repairs unless the appropriate tools are
available.
The information and components/system
descriptions contained
in this manual are
correct at time of publication. Bombardier
Inc. however, maintains a policy
of con-
tinuous improvement of its products with-
out imposing upon itself any obligation
to install them on products previously
manufactured.
Bombardier
Inc. reserves the right at any
time to discontinue or change specifica-
tions, designs, features, models or equip-
ment
without incurring obligation.
The illustrations show the typical con-
struction of the different assemblies and,
in all cases, may not reproduce the full
detail or exact shape of the parts shown,
however, they represent parts which
have
the same or a similar function.
Mostspecifications
are given in both met-
ric and customary units. Where precise
accuracy
is not required, some conver-
sions are rounded to even numbers for
E?asier use.
A shop manual can be obtained for com-
plete service, maintenance and repair in-
formation.
'W' CAUTION: Most components of
T this vehicle are built with parts di-
mensioned
in the metric: system. Most
fasteners are metric and must not be
replaced
by customary fasteners or vice
versa. Mismatched or incorrect fasten-
ers could cause damage to the vehicle
or possible personal injury.

SAFETY
MEASURES __________________________ _
Observe the following
precautions:
• Throttle mechanism should be check-
ed for free movement before starting
engine.
•
Do not operate vehicle near snow mak-
ing equipment.
• Engine should
be running only when
belt guard and/or pulley guard
is se-
cured
in place.
•
Never run the engine without drive belt
installed. Running
an unloaded engine
can prove to
be dangerous.
• Never run the engine when the track
is raised off the ground.
• It
can be dangerous to run engine with
the hood removed.
• Gasoline
is flammable and explosive
under certain conditions. Always ma-
nipulate
in a well ventilated area. Do
not smoke or allow open flames or
sparks
in the vicinity. If gasoline fumes
are noticed while driving, the cause
should
be determined and corrected
without delay.
• Maintain your vehicle
in top mechan-
ical condition at all times.
• Your snowmobile
is not designed to
be driven or operated on black top,
bare earth, or other abrasive surfaces.
On such surfaces abnormal and ex-
cessive wear
of critical parts is inevi-
table.
• Your snowmobile
is not designed to
be operated on public streets, road
or highways.
In most States and
Provinces, it
is considered an illegal
operation.
• Installation
of other than standard
equipment, including ski-spreaders,
bumpers, pack racks, etc., could se-
verely affect the stability and safety
of your vehicle. Avoid adding on ac-
cessories
that alter the basic vehicle
configuration.
• The snowmobile engine can
be stop-
ped
by activating the emergency cut-
out switch, tether switch or
by turning
off the key.
• Whenever the vehicle is parked out-
doors, overnight or for a long period,
it
is suggested to protect it against
the inclemency
of the weather with a
snowmobile cover.
• Do not lubricate throttle and/or brake
cables and housings.
• Only perform procedures
as detailed in
this manual. Unless otherwise speci-
fied, engine should
be turned OFF for
all lubrication and maintenance pro-
cedures.
•
Clean and check operation of the head-
light, taillight and brake light.
• Should removal
of a locking device
be required when undergoing repairs/
disassembly, always replace
by new
ones. Tighten fasteners
as specified
in the applicable Shop Manual.
PLEASE READ AND UNDERSTAND ALL
WARNINGS AND CAUTIONS
IN THIS
MANUAL AND ON THE VEHICLE
THIS MANUAL SHOULD REMAIN WITH THE VEHICLE
AT THE TIME OF RESALE
2

INDEX ________________________ _
THE 1988 "LIMITED WARRANTY" ..
OFTEN ASKED QUESTIONS .
LISTING OF AREA DISTRIBUTORS.
HOW TO IDENTIFY YOUR SNOWMOBILE
CONTROLS/INSTRUMENTS
Throttle lever, brake lever, ignition switch, light switch, headlamp dimmer
switch, emergency cut-out switch, tether cut-out switch, rewind starter han-
dle, primer, adjustable steering handle, speedometer, electric fuel level gauge,
injection oil level pilot lamp, high beam pilot lamp, tank cap, fuel gauge/tank
cap, hood opening, retractable headlamp lever, seat belt, tool box, spark plug
4
6
8
9
holder, fuse holder, hitch, accessories . . . . . . . . 10
BREAK-IN PERIOD
Engine and belt break-in, 10 hour-inspection, inspection check list 13
FUEL & OIL
Recommended gasoline, recommended oil, oil injection system . . 15
PRE-START CHECK
Check points . . . . . . . . . 16
STARTING PROCEDURE
Manual starting, electric starting, before riding, emergency starting 16
LUBRICATION
Frequency, steering mechanism, drive axle, slide suspension, chaincase oil
level, oil injection system, driven pulley . . . . . . . .
18
MAINTENANCE
Maintenance chart, belt guard removal, drive belt removal and installation,
drive belt condition, new drive belt, brake condition, brake adjustment, spark
plugs, battery, suspension condition, stopper strap condition, suspension
adjustment, track condition, track tension and alignment, drive pulley, steering
mechanism, steering adjustment, muffler attachment, engine head nuts, en-
gine mount nuts, carburetor adjustment, high altitude kit, oil injection system,
fan belt, headlamp beam aiming, bulb replacement, general inspection
20
STORAGE
Track, suspension, skis, controls, chaincase, drive pulley, engine and primer
lubrication, fuel tank and carburetor, battery, chassis, general inspection,
suspension stopper strap . . . . . . . . . . . . . . . . . . . . . . . . . .
32
PRE-SEASON PREPARATION
Pre-season preparation chart.
TROUBLE SHOOTING GUIDE.
TOOLS
SPECIFICATIONS . ..
51 METRIC INFORMATION GUIDE ..
WIRING DIAGRAMS
36
37
39
40
44
46
3

THE 1988 SNOWMOBILE
LIMITED WARRANTY __________ _
1 -PERIOD
BOMBARDIER® INC. as manufacturer, warrants FROM THE DATE OF DELIVERY
TO THE FIRST CONSUMER, every 1988 BOMBARDIER snowmobile, sold as
NEW
AND UNUSED, and predelivered by an authorized BOMBARDIER dealer
for a period of:
• 12
consecutive months.
2- WHAT BOMBARDIER WILL DO
BOMBARDIER will repair and/or replace, at its option, components defective in
material and/or
workmanship (under normal use and service), with a genuine
BOMBARDIER
component without charge for parts or labour, at any authorized
BOMBARDIER dealer
during said warranty period.
3- CONDITION TO HAVE WARRANTY WORK PERFORMED
Present to the servicing dealer, the hard copy of the BOMBARDIER Warranty
Registration card or proof of purchase received by the customer from the selling
dealer
at time of delivery.
4 - WARRANTY TRANSFER
This warranty is transferable to subsequent owner(s) for remainder of warranty
period from original date of delivery.
5 - EXCLUSIONS - ARE NOT WARRANTED
• Normal wear on all items such as, but not limited to:
-drive belts -bulbs
-slider shoes -runners on skis
-
spark plugs
•
Replacement parts and/or accessories which are not genuine BOMBARDIER
parts and/or accessories.
• Damage resulting
from installation of parts other than genuine BOMBARDIER
parts.
•
Damage caused by failure to provide proper maintenance as detailed in the
Operator's Manual. The labour, parts and lubricants costs of all maintenance
services, including
tune-ups and adjustments will be charged to the owner.
• Vehicles designed and/or used
for racing purposes.
•
All optional accessories installed on the vehicle.
(The
normal warranty policy for parts and accessories, if any, applies).
• Damage resulting
from accident, fire or other casualty, misuse, abuse or ne-
glect.
• Damage resulting from operation of the snowmobile on surfaces other than
snow.
• Damage resulting
from modification to the snowmobile not approved in writ-
ing by BOMBARDIER.
4

• Losses incurred by the snowmobile owner other than parts and labour, such
as, but not limited to, transportation, towing, telephone calls, taxis, or any
other incidental or consequential damage.
6 - BATTERY WARRANTY:
• 12 consecutive months. (Pro-rated)
100% warranty coverage will start on the date the snowmobile was delivered
and run
to the following April 30th. The remainder of the 12 month-period
will be pro-rated as follows:
50% from April 30th to December 1st.
40% from December 1st to December 31st.
30% from January 1st to end of warranty.
7 - EXPRESSED OR IMPLIED WARRANTIES
This warranty gives you specific rights, and you may also have other legal
rights
which may vary from state to state, or province to province. Where
applicable this warranty is expressly in lieu of all other expressed or im-
plied warranties of BOMBARDIER, its distributors and the selling dealer,
including any warranty of merchantability or fitness for any particular
purpose; otherwise the implied warranty is limited to the duration of this
warranty. However, some states or provinces do not allow limitations on
how long an implied warranty lasts, so the above limitation may not apply.
Neither the distributor, the selling dealer, nor any other person has been
authorized
to make any affirmation, representation or warranty other than
those contained in this
warranty, and if made, such affirmation, represen-
tation or warranty shall not be enforceable against BOMBARDIER or any
other person.
Some states or provinces do not allow the exclusion or limitation of in-
cidental or consequential damages, so the above limitation or exclusion
may not apply.
BOMBARDIER INC. reserves the right to modify its warranty policy at
any time, being understood that such modification will not alter the war-
ranty conditions applicable to vehicles sold while the above warranty is
in
effect.
8 - CONSUMER ASSISTANCE
If a servicing problem or other difficulty occurs, we suggest the following:
1. Try to solve the problem at the dealership with the Service Manager or Owner.
2. If
this fails, contact your area distributor listed in the Operator's Manual.
3. Then
if your grievance still remains unsolved, you may write to us:
Bombardier Inc.
Service Department
Recreational Products Division
Valcourt (Quebec). Canada JOE 2LO
September 1986
Bombardier Inc.
Valcourt (Quebec). Canada JOE 2LO
®*Trademarks of Bombardier Inc.
5

OFTEN ASKED
QUESTIONS __________________________ __
0: Why must my snowmobile be registered at the factory? After all I do have my
original invoice
as proof of when I purchased my snowmobile.
A: Your warranty is valid at anyauthorizeddealer of the product. Your registration
is the key
element in providing the servicing dealer with the necessary data to
complete warranty claim forms. This information is also used to notify owners
in the event
of a safety recall.
0: Who should send the registration card to Bombardier Inc.?
A: The authorizeddealer. However, it is important that the customer make sure
that it has been sent. The company might contact you should your vehicle be
recalled or in case of a particular warranty campaign.
0: I bought my snowmobile in O'King County but Isnowmobile in Washington Coun-
ty. Can an authorized dealer in Washington County accept to perform warranty work
on my snowmobile?
A: Yes, any authorized dealer in North America can perform warranty repairs,
providing
the customer warranty registration card is presented.
0: Where can I find information on the lubrication and maintenance of my snow-
mobile?
A: In this Operator Manual provided with the vehicle at the time of delivery.
0: Will the entire warranty be void or cancelled, if I do not operate or maintain my
new snowmobile exactly
as specified in the Operator's Manual?
A: The warranty of the new snowmobile cannot be "Voided" or "Cancelled':
However, if a particularfailure is caused by operation or maintenance other than
is
shown in the OperatorManual, THAT failure may not be covered under war-
ranty. This includes service
work performed by the customer, especially the
criticaladjustmentsto ignition, timing, carburation
and oil injection/oroilmixture.
0: Would you give some examples of abnormal use or strain, neglect or abuse?
6
A: These terms are general and overlap each other in areas. Some specific ex-
amples may include: running the machine out of oil, chain failure caused by a
lack
of lubrication, operating the machine with a broken or damaged part which
causes another part to fail, and so on. If you have any specific questions on
operation or maintenance, please contact your authorized dealer for advice.

0: What costs are my responsibility during the warranty period?
A: The customer's responsibtfity includes all costs of normal maintenance ser-
vices, non-warranty repairs, accidents
and collision damage, as well as otis,
and spark plugs, and incidental or consequential damages costs as explained
in the warranty
0: Are "Genuine" Bombardier replacement parts used in warranty repairs covered
by warranty?
A: Yes. When installedbyan authorizeddealer, any "Genuine" Bombardier part
used in warranty repatrs assumes the remaining warranty that exists on the
machine.
0: If I sell my snowmobile within the warranty period, will the new owner qualify
for the balance of the warranty?
A: Yes, provided the unit has already been registered with the manufacturer.
Note that the change
of ownership card in this manual should be completed
and sent to Bombardier Inc.
0: How can I receive the best owner assistance?
A: The satisfaction and goodwill of the owners of Bombardierproducts are of
primary concern to your authorized dealer and Bombardier Inc. Normally, any
problems that arise in connection
with the sales transaction or the operation of
your snowmobtfe wtJI be handledby your Dealers Sales or Service Departments.
It is recognized, however, that despite the best intentions of everyone concerned,
misunderstandings
will sometimes occur. If you have a problem that has not
been handled to your satisfaction through normal channels, we suggest that
you discuss yourproblem with a member of dealership management. Frequently,
complaints are the result
of a breakdown in communications and can quickly
be resolved
by a member of the dealership management. If the problem already
has been reviewed with the Sales
Manager or Service Manager, contact the
Dealer
himself or the General Manager.
7

LISTING OF AREA
DISTRIBUTORS ________________________ _
CANADIAN DISTRIBUTORS
Quebec Branch
1350, Nobel
Boucherville (Quebec)
J4B 1A1
1514) 655-6121
Province of Quebec
Ontario Branch
230, Bayview Drive
Barrie (Ontario) L4N
4Y8
1705) 728-8600
Province of Ontario
Technical office
PO. Box 7060
Riverview (New Brunswick) E1B 1VO
1506) 386-6117
Atlantic Region
BROOKS EQUIPMENT LIMITED
1616, King Edward Street
PO. Box 985
Winnipeg (Manitoba) R3C 2V8
1204) 633-7247
British Columbia, Manitoba, Saskatchewan,
Alberta, Yukon
CHARLES R. BELL LIMITED
Riverside Drive
PO Box 1050
Corner Brook (Newfoundland) A2H
6J3
1709) 634-3533
Newfoudland, Labrador
HUDSON'S BAY CO. LTD.
165, Hymus Blvd
Pointe-Claire (Quebec) H9R
1G2
1514) 630-5279
North-West Territories, Franklin District &
Keewatin
8
AMERICAN DISTRIBUTORS
BOMBARDIER CORPORATION
All States (excluding Alaska)
SERVICE OFFICES
-East Main Street Road
Malone,
New York 12953
1518) 483-4411
Technical office
1506) 386-6117
Eastern Region
- 4505, West Superior Street
PO. Box 16106
Duluth, Minnesota 55816-0106
[phone]
East-Central, Central Region
- PO. Box 1569
Idaho Falls, Idaho
83403
1208) 529-9510
Western Region
NATIONAL SALES OFFICE
O'Hare Lake Plaza
2350, Devon Avenue
Suite 150
Des Plaines, Illinois 60018
1312) 298-9540
MILLER EQUIPMENT AND RECREATIONAL
CENTER
1049,
Whitney Road
Anchorage, Alaska 99501
1907)
274-9513
Alaska

HOW TO IDENTIFY
YOUR SNOWMOBILE-----------
The main components of your snowmobile (engine, track and frame) are identified
by different serial numbers. It may sometimes become necessary to locate these
numbers for warranty purposes
or to trace your snowmobile in the event of theft.
(TYPICAL)
A021000001
Vehicle serial number meaning:
0000 00000
.---
Model no Vehicle no
A000000013
Track
serial number
A009005002
1988 Safari 377 /377E/503 have 3625,
3626 and 3627 as model number re-
spectively.
0 NOTE:
We strongly recommend that you take note of all the serial numbers
on your vehicle and supply them to your insurance company. It will surely help
in the event your snowmobile is stolen.
9

CONTROLS/
INSTRUMENTS
______________________ __
A009007009
A ) Throttle Lever
B ) Brake Lever
C) Ignition Switch
D) Light Switch
(electric starting)
E ) Head/amp
Dimmer Switch
F ) Emergency Cut-out Switch
G) Tether Cut-out Switch
H) Rewind Starter Handle
I ) Primer
J ) Adjustable Steering Handle
A) Throttle Lever
Located on the right side of handlebar.
When compressed, it controls the engine
speed and the engagement of the trans-
mission. When released, engine speed
returns automatically to idle.
10-------------------------
K ) Speedometer
F
A
c
I
H
p
0
L ) Electric Fuel Level Gauge
(optional on some models)
M) Injection Oil Level Pilot Lamp
(red)
N) High Beam Pilot Lamp (blue)
0) Tank Cap, Fuel Gauge/Tank Cap
(some models)
P )
Hood Opening
Q) Retractable Head/amp Lever
B) Brake Lever
Located on the left side of handlebar.
When compressed, the brake
is applied.
When released, it automatically returns
to its original position. Braking effect
is
proportionate to the pressure applied on
the lever and to the type of terrain and
its snow coverage.

C) Ignition Switch
Manual starting
OFF
A002007002
...-ON
~ LIGHT
Key operated 3 position switch. To start
engine, first turn key to
ON position. To
stop engine, turn key to OFF position.
To put lights on while engine is running,
turn key to LIGHT position.
'W' CAUTION: Never start a vehicle
T equipped with halogen headlamp
with the key placed on the LIGHT po-
sition.
Otherwise headlamp bulb may
burn as a voltage peak may be pro-
duced
when the engine starts running.
Electric starting
(optional on some models)
OFF
_..-ON
-START
A002007002
Key operated, 3 position switch. To start
engine, turn
key to START position and
hold. Return
key to ON position immedi-
ately when engine has started.
To stop
engine, turn
key to OFF position.
.r CAUTION: Holding key in START
'Y position when engine has started
could damage starter mechanism.
D) Light Switch
(Electric starting)
To illuminate headlamp and taillight, pull
switch knob. (Ignition switch must be
turned to ON position).
E) Headlamp Dimmer Switch
The dimmer switch allows correct selec-
tion
of headlamp beam. To obtain high
or
low beam simply flick switch.
A008006003
F) Emergency Cut-out Switch
To stop the engine in an emergency, push
the button to the lower
off position and
simultaneously apply the brakes.
To start
engine, button
must be at the upper on
position.
tON +OFF
~~
Upper position
before starting
A017006004
Lower position
to stop engine
11

The driver of this vehicle should famil-
iarize himself
with the function of this
device
by using it several times on first
outing. Thereby being mentally prepared
for emergency situations requiring
its use.
•
WARNING: For safety reasons,
the emergency cut-out switch
is
easily accessible; be careful not to oper-
ate it inadvertently.
• WARNING: If the switch
has been
used
in an emergency situation
the source of malfunction should
be de-
termined and corrected before restart-
ing engine.
G) Tether Cut-out Switch
Attach tether cord to wrist or other con-
venient location of the driver's clothing.
Snap tether cut-out cap over receptacle
before starting engine.
If emergency engine shut off
is required,
completely pull cap from safety switch
and engine power will
be automatically
shut off.
0 NOTE: The cap must
be installed
on the safety switch at all times
in
order to operate the vehicle.
•
WARNING: If the switch is used
an emergency situation the
source of malfunction should be deter-
mined and corrected before restarting
engine.
H) Rewind Starter Handle
Auto rewind type located on right hand
side of vehicle.
To engage mechanism,
pull handle.
I) Primer
Pull and push button (2-3 times) to ac-
tivate primer. The primer should always
be used for cold engine starts. After en-
gine
is warm however, it is not necessary
to use primer when starting.
12---------------------------
J) Adjustable Steering Handle
Remove steering pad.
Loosen the four (4) retaining screws.
Adjust the handle to the desired position.
• WARNING: Do not adjust too
high
as the brake lever may contact the
windshield
when turning.
Lock the steering handle in place by tight-
ening the four (4) retaining screws
to
26 N•m (19 lbf•ft).
Reinstall steering pad.
K) Speedometer
The speedometer is linked directly to the
drive axle. Direct-reading dial indicates the
speed of the vehicle. Odometer records
the total distance travelled
in kilometers.
Trip meter button
(Safari 503 only)
The trip meter reset button is located on
the speedometer housing.
To reset, open
hood and turn black knob counterclock-
wise until all numbers read
zero.
A021007001
Turn
counterclockwise

L) Electric Fuel Level Gauge
(optional on some models)
The electric fuel gauge is located in the
dashboard and allows driver to observe
the fuel
level while riding the snowmobile.
M) Injection Oil Level Pilot
Lamp (Red)
Will light up when injection oil level is
low. Check level and replenish as soon
as possible.
-.r CAUTION: Do not run engine until
T it is out of oil. Serious engine dam-
age
will occur.
Whenever brake
lever is compressed, oil
level pilot lamp should light
up. If not,
replace lamp.
N) High Beam Pilot Lamp
(Blue)
Lights up when headlamp is on high
beam.
0) Tank Cap
(Safari 377/377E)
Unscrew to fill up tank then fully tighten.
Fuel Gauge/Tank Cap
(Safari 503)
Unscrew fuel tank cap and withdraw dip-
stick to check fuel level.
• WARNING: Remove fuel
tank cap
slowly. Fuel
may be under pres-
sure and spray
may cause fire and in-
juries.
• WARNING: Never use a
lit match
or open flame to check fuel level.
P) Hood Opening
Pull down the latches to unlock the hood
from the anchors.
0 NOTE: Always lift hood gently up
until stopped
by restraining device.
• WARNING: It is dangerous
to run
an engine with the hood opened,
unfastened or removed.
Q) Retractable Headlamp
Lever
Push lever forward to expose headlamp.
To retract, pull lever backward.
Seat Belt
Located on middle of seat. Provide a grip
for the rear passenger.
Tool Box
Located under the hood. To gain access,
tilt hood. ideal location for spare spark
plugs, rope, first aid kit, flashlight, etc.
------------------------- 13

Spark Plug Holder
To keep spark plugs dry and prevent
shocks that might affect the adjustment
or break them, a holder
is provided in the
inside of the tool box cover.
Fully tighten them into the holder.
A019007030
Spark plug
holder
Fuse Holder
Starter (electric starting)
Tool box
Starting system is protected with thirty
(30) amperes rated fuse.
Fuse holder is
located near the starter. If starter does
not operate, check fuse condition and if
necessary replace.
Engine
support
A019007031
Fuse holder
14-------------------------
Hitch
The hitch is fixed on the rear bumper.
A hair pin
is supplied to lock the hook.
Carry- boose
adapter
b
A007007005
Hair pin
•WARNING: When towing a
sled
or trailer, always ensure to lock
the hook with the hair
pin.
0
NOTE: For convenience, a carry-
boose adapter
is supplied in the
tool box.
Trailers of sleds towed behind a snow-
mobile should always
be loaded in a way
to obtain the lowest possible center of
gravity. Use a rigid
tow bar when pul-
ling a
tow sled behind your snowmobile.
When your
are pulling passengers in a
trailer or
tow sled, use moderate speed
an avoid rough terrain for their safety.
Also, have all passengers get
out of a
towed vehicle and walk across
all roads.
Accessories
Some optional accessories might be add-
ed to your vehicle such as speedometer,
tachometer, hitch, electric starter, etc, if
not standard ou your vehicle. Ask your
authorized dealer for more information.

BREAK-IN PERIOD ______ _
Engine
With Bombardier-Rotax snowmobile en-
gine, a break-in period
is required before
running the vehicle at full throttle. Engine's
manufacturer recommendation
is 10 to
15 operating hours. During this period,
maximum throttle should not exceed 3/4,
however, brief full acceleration and speed
variations contribute to a good break-in.
Continued
wide open throttle accelera-
tions, prolonged cruising speeds,
and lug-
ging are detrimental during the break-in
period.
0
NOTE: To assure additionnal protec-
tion during the initial engine break-
in, 500 ml
(18 imp. oz) of BLIZZARD OIL
(P/N
496 0135 00) or the same quan-
tity
of Bombardier Injection oil should be
added to fuel for the first full fuel tank
filling.
"1IIIF CAUTION: Remove and clean
T spark plugs after engine break-in.
Belt
A new drive belt requires a break-in period
of 25 km (15 miles).
1 0-Hour Inspection
As with any precision piece of mechanical
equipment, we suggest that after the first
10 hours of operation or 30 days after
the purchase, whichever comes first, your
vehicle
be checked by your authorized
dealer. This inspection will give you the
opportunity to discuss the unanswered
questions
you may have encountered dur-
ing the first hours
of operation.
The
10 hour inspection is at the
expense of the vehicle owner.
-----------------------------------------------15

10-HOUR INSPECTION CHECKLIST
./
Engine timing
Fan belt tension
Spark plugs condition: (Remove and clean)
Carburetor adjustment
Oil injection pump adjustment
Engine head nuts
Drive pulley screw (torque)
Engine
mount nuts
Muffler attachment
Chaincase oil level
Injection system oil level
Brake operation and lining
condition
Ski alignment (runner condition)
Handlebar bolts, retorque to 26 N•m (19 lbf•ft)
Pulley alignment and drive belt condition
Track condition, tension and alignment
Lubrication (steering, suspension, drive axle, etc.)
Electrical
wiring, tighten all loose bolts, nuts and linkage
Operation
of lighting system (HI I LO beam, brake light, etc.),
test operation of emergency cut-out switch and tether switch
Battery electrolyte level (electric starting)
We recommend that you have your dealer sign this inspection list.
Date of 10 hour inspection
Dealer signature
16-----------------------------------------------

FUEL & OIL _________ _
Recommended Gasoline
Use regular leaded gasoline available
from
all service stations.
• WARNING: Remove fuel tank cap
slowly. Fuel may be under pres-
sure and spray may cause fire and in-
juries.
• WARNING: Gasoline
is flammable
and explosive under certain con-
ditions.
Always manipulate in a well
ventilated area. Do
not smoke or allow
open flames or sparks in
the vicinity.
-..r CAUTION: Never experiment with
T other fuels or fuel ratios. The use
of gasoline containing alcohol such as
methanol, ethanol (commonly called
gasohol) or similar products including
naphta
is not recommended. The use
of gasoline containing alcohol can result
in vehicle performance deterioration and
damage
to critical parts in the fuel sys-
tem and engine components .
• WARNING: Never
"top up" the
gas tank before placing the vehi-
cle
in a warm area. At certain tempera-
tures, gasoline
will expand and over-
flow. Always wipe
off any gasoline spil-
lage
from the snowmobile.
Recommended Oil
Use "Bombardier Snowmobile Injection
Oil"
(PIN 496 0133 00- 1 liter) available
from the authorized
dealer. This type of
oil will flow at temperatures
as low as
minus 40°C (-40°F).
If "Bombardier Snowmobile Injection Oil"
is unavailable, substitute with BLIZZARD
OIL (PIN 496 0135 00- 500 ml).
-..rCAUTION: Never use outboard or
T straight mineral oils.
Oil Injection System
Always maintain a sufficient amount of
"Bombardier Snowmobile Injection Oil"
in the injection oil tank.
-..rCAUTION: Check level and refill
T every time you refuel. Do notover-
fill.
0
NOTE: To assure additionnal protec-
tion during the initial engine break-
-in, 500
ml (18 imp. oz) of BLIZZARD
OIL (PIN 496 0135 00) or the same quan-
tity of Bombardier Injection
oil should be
added to gas for the first full gas tank
filling.
------------- 17

PRE-START CHECK ______ _
Check Points
• ACTIVATE THE THROTTLE CONTROL
LEVER SEVERAL TIMES to check that
it operates easily and smoothly. The
throttle control
lever must return to idle
position when released.
• Check
that the skis and the track are
not frozen to the ground or snow sur-
face and that steering operates freely.
• Activate the brake control lever and
make sure the brake fully applies be-
fore the
brake control lever touches the
handlebar grip.
• Check injection oil level.
• Check fuel level.
• Verify
that the path ahead of the ve-
hicle
is clear of bystanders and obsta-
cles.
•
Clean and check operation of the head-
light, taillight and brake light.
• WARNING: Only start your snow-
mobile once all components are
checked and functioning properly.
STARTING PROCEDURE ____ _
Test throttle control lever operation.
Check that the emergency cut-out switch
is in the ON position.
AOl 7006004
tON
Upper position
before starting engine
Ensure the tether cut-out cap is in posi-
tion and that the cord is attached to the
clothing.
Activate the primer (2 or 3 times).
18-------------------------
0
NOTE: The use of the primer is not
necessary when the engine
is warm.
Manual Starting
Insert the key in the ignition and turn to
ON position.
Grasp manual starter handle firmly and
pull slowly until a resistance is felt then
pull vigorously. Slowly release the rewind
starter handle.
• WARNING: Do not apply throttle
while starting.
"1llr CAUTION: Never start a vehicle
T equipped with halogen headlamp
with the key placed on the LIGHT po-
sition. Otherwise headlamp bulb may
burn as a voltage peak may be produc-
ed when the engine starts running.