Bosch Surly BCS210 User manual

Robert Bosch GmbH
72757 Reutlingen
Germany
www.bosch-ebike.com
0 275 U07 XCX (2019.01) T / 41
en Original operating instructions
fr Notice d'utilisation d'origine
es Instrucciones de servicio originales
Owner’s Manual – The Bosch Drive System
Charger
BCS210 | BCS230
This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.
Cette notice contient d'importantes
informationes sur la sécurité, les
performances et l'entretien. Lisez-les et
comprenez-les ainsi que les informations
fournies par le fabricant de votre vélo
avant d'utiliser le produit, et conservez-
les pour référence ultérieure.
Este manual contiene información
importante de seguridad, rendimiento y
mantenimiento. Léalo y asegúrese de
entenderlo junto con la información que
le ha facilitado el fabricante de su
bicicleta antes de usar el producto;
guárdelo a modo de referencia.

Introduction.............................................................2
About Warnings......................................................2
General Warnings....................................................2
Using your Manual....................................................2
On-product warning labels.................................................3
Operating the Charger....................................................4
Safety Instructions...................................................4
Product Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Operation...........................................................8
Maintenance/cleaning.............................................. 10
Troubleshooting ....................................................... 11
Battery Recycling Program .............................................. 12
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Introduction
About Warnings
This manual contains many DANGER, WARNING,
and CAUTION indicators concerning the conse-
quences of failure to use, assemble, maintain, store,
inspect and dispose of a Bosch-equipped eBike in a
safe manner.
– The combination of the safety alert symbol and the
word DANGER indicates a hazardous situation that,
if not avoided, will result in death or serious injury.
– The combination of the safety alert symbol and the
word WARNING indicates a hazardous situation
that, if not avoided, could result in death or serious
injury.
– The combination of the safety alert symbol and the
word CAUTION indicates a hazardous situation
that, if not avoided, could result in minor or moder-
ate injury.
General Warnings
Read all safety warnings and all in-
structions. Failure to follow the warn-
ings and instructions may result in
death or serious injury.
Save all safety warnings and instructions for fu-
ture reference.
The term battery pack used in these operating in-
structions refers to all original Bosch eBike battery
packs.
WARNING
uThis manual contains important safety, perfor-
mance and service information. Read it before
you take the first ride on your new bicycle, and
keep it for reference. The manual can also be found
online at www.bosch-ebike.com.
uThis manual is intended to be read together with
the separate user manual provided with your bi-
cycle. Be sure to read all provided documents in-
cluding labels on the product before your first ride.
uRead ALL accompanying manuals before riding
the bike for the first time. Your Bosch Drive Sys-
tem comes with additional manuals and documents
provided by the manufacturer of the bicycle and
other components. Failure to read and understand
safety information can result in death or serious in-
jury.
uTake responsibility for your own SAFETY. If you
have any questions or do not understand some-
thing, consult with your dealer or the bicycle or
component manufacturer.
uSome eBike accessories may present a choking
hazard to small children. Keep these accessories
away from children.
CAUTION
uThe Bosch Drive System adds weight to your bi-
cycle which you may not be used to lifting. Avoid
injury, use proper lifting techniques.
Using your Manual
In addition to the functions shown here, changes to
software relating to troubleshooting and functional
enhancements may be introduced at any time.
Graphics
The bicycle shown in this manual may differ slightly
from your bicycle, but will be similar enough to help
you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined
by facing in the direction the bicycle will travel when
going forward. When you see a broken line (------), the
item referred to is hidden from view.

On-product warning labels
This device complies with part 15 of the FCC Rules.Operation is subject to the following two conditions:(1)This device may not cause
harmful interference,and(2) this device must accept any interference received.including interference that may cause undesired operation.
For safe operation see manual. Risk of electric shock.Indoor use only.Charge only batteries of the
Bosch eBike Systems.Other batteries may burst causing personal damage.Do not replace the plug
assembly as risk of fire or electric shock may result.
Otras baterías podrían reventar.causando lesiones personales y daños.No reemplace el ensamblaje del enchufe,
ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas.
Pour un fonctionnement sur.reportez-vous au manuel.Risque de choc electrique.Utiliser en lieu sec
uniquement A utiliser uniquement avec les batteries des systemes d’assistance electrique
eBike de Bosch.D’autres batteries risqueraient d’eclater et de causer des blessures corporelles et des dommages.
Ne pas remplacer la connectique car un risque d’incendie ou de choc electrique pourrait en resulter.
BC
Para un funcionamiento con seguridad,ver el manual Peligro de sacudida electrica. Utilice
solamente en lugares secos.Cargar únicamente baterías de sistemas eBike de Bosch.
Compact Charger
BFP
BATTERY CHARGER
E000000
eBike Battery Charger 36-4/100-230
0 275 007 906
Made in PRC
Robert Bosch GmbH, Reutlingen
Input: 100V - 230V 50-60Hz 2.2A
Output: 36V 4A
C US
170593
WARNING
AVERTISSEMENT
ADVERTENCIA
Ne pas remplacer la connectique car un risque d'incendie ou de choc électrique pourrait en résulter.
eBike de Bosch. D 'autres batteries risqueraient d'éclater et de causer des blessures corporelles et des dommages.
uniquement. A utiliser uniquement avec les batteries des systèmes d‘assistance électrique
Pour un fonctionnement sûr, reportez-vous au manuel. Risque de choc électrique. Utiliser en lieu sec
ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas.
Otras baterías podrían reventar, causando lesiones personales y da ños. No reemplace el ensamblaje del enchufe,
solamente en lugares secos. Cargar únicamente baterías de sistemas eBike de Bosch.
Para un funcionamiento con seguridad, ver el manual Peligro de sacudida eléctrica. Utilice
assembly as risk of fire or electric shock may result.
the Bosch eBike Systems. Other batteries may burst causing personal damage. Do not replace the plug
For safe operation see manual. Risk of electric shock. Dry location use only. Charge only batteries of
harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause
A
B
BPF
AWide range charger
BCompact charger
A short version of important safety warnings in Eng-
lish, French and Spanish with the following content
can be found on the bottom side of the charger
(marked with number(4) in the representation on the
graphics page):
– For safe operation, see manual.
– Risk of electric shock
– Indoor use only
– Charge only batteries for the Bosch eBike Systems.
Other batteries may burst causing personal dam-
age.
– Do not replace the plug assembly as risk of fire or
electric shock may result.
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Operating the Charger
Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE
INSTRUCTIONS –
This manual contains important safety and operat-
ing instructions for this battery charger.
uBefore using battery charger, read all instructions
and cautionary markings on battery charger, bat-
tery, and product using battery.
CAUTION
uTo reduce risk of injury, charge only batteries of
the Bosch eBike Systems. Other types of batter-
ies may burst causing personal injury and damage.
Read and understand all safety warn-
ings and instructions. Failure to follow
the below warnings could result in death or serious in-
jury.
Save all safety warnings and instructions for fu-
ture reference.
The term battery pack used in these operating in-
structions refers to all original Bosch eBike battery
packs.
DANGER
uOnly charge eBike-approved Bosch lithium-ion
battery packs. The battery pack voltage must
match the battery pack charging voltage of the
charger. Otherwise, there is risk of fire and explo-
sion.
Do not expose the charger to rain or
wet conditions. If water enters a charger,
there is a risk of electric shock.
WARNING
uUse only the original Bosch battery charger sup-
plied with your eBike or one approved for your
eBike by the manufacturer and purchased from
a trusted source. Bypassing the battery charger or
the use of a non-approved or counterfeit battery
charger can lead to death or serious injury.
uKeep the battery charger clean. Contamination
can lead to the risk of an electric shock. Clean only
with the use of a damp cloth (mild soap/water).
uAlways check the charger, cable and plug before
use. Stop using the charger if you discover any
damage. Do not open the charger. Damaged
chargers, cables and plugs increase the risk of elec-
tric shock.
uDo not operate the charger on an easily ignited
surface (e.g. paper, textiles, etc.) or in a
flammable environment. There is a risk of fire due
to the charger heating up during operation.
uTake care if you touch the charger while it is
charging. Wear protective gloves. The charger
can get very hot, especially when the ambient tem-
perature is high.
uThe battery may give off fumes if it becomes
damaged or is used incorrectly. Ensure the area
is well ventilated and seek medical attention
should you experience any adverse effects.
These fumes may irritate the respiratory tract.
uDo not place the charger or the battery near
flammable materials. Ensure the battery is com-
pletely dry and placed on a fireproof surface be-
fore charging. There is a risk of fire due to the heat
generated during charging.
uThe eBike battery must not be left unattended
while charging.
uBatteries must not be subjected to mechanical
shock. There is a risk of the battery being damaged.
uKeep the battery charger away from children.
This will ensure that children do not play with the
charger.
uPersons who are not capable of safely operating
the charger because of their physical, sensory or

mental limitations, or because of their lack of ex-
perience or knowledge, may only use this
charger under supervision or after having been
instructed by a responsible person. Otherwise,
there is a risk of operating errors and injuries.
uRead and observe the safety warnings and in-
structions in all operating instructions of the
eBike system and your eBike.
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Product Description and
Specifications
(5)
(1)
(4)
(3)
(2)
(2)
Product Features
(1) Charger
(2) Device socket
(3) Device connector
(4) Charger safety instructions
(5) Charging connector

Technical data
Charger Wide Range Charger
(36–4/100-230) Compact Charger (36–2/100-240)
Product code BCS210 BCS230
Rated voltage V~ 90−264 90−264
Frequency Hz 47−63 47−63
Battery charging voltage V= 36 36
Charging current (max.) A 4 2
Charging time
– PowerPack 400, approx. hrs 3.5 6.5
– PowerPack 500, approx. hrs 4.5 7.5
Operating temperature °F +32...+104 +32...+104
Storage temperature °F +14...+122 +14...+122
Weight, approx. lb 1.8 1.3
Protection rating IP40 IP40
Power cable
Article number 1 270 020 343
Rated voltage – cables V~ 300
Rated voltage – connectors/plug-in connectors V~ 125
Rated current – connectors/plug-in connectors A 10
Material – cables PVC
Safety standard – cables UL 62
Safety standard – connectors/plug-in connectors UL 817
Length, approx. m 1.8
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Operation
Start-up
Connecting the charger to the mains
(2) (2)
(3)
uNote the household voltage! The voltage of the
power supply must correspond to the specifications
given on the battery charger nameplate.
Plug the device connector (3) of the power cable into
the device socket (2) on the charger.
Connect the power cable (country-specific) to the
mains.
Use only the supplied input connection: standard AC
power cord ((3) in the diagram) when connecting to
the household electrical supply.
Charging the battery when removed
(11)
(6)
(5) (9)
(10)
(8)
(6)
(5) Charging connector
(6) Socket for charging connector
(8) Rack-mounted battery
(9) Operation/state of charge indicator
(10) On/off button for battery
(11) Standard battery
Switch the battery off and remove it from its holder
on the eBike. When doing so, read and observe the
operating instructions of the battery.
uEnsure the battery is placed on clean surfaces
only. Avoid getting dirt, e.g. sand or soil, in the
charging socket and contacts in particular.
Plug the charging connector (5) of the charger into
the socket (6) on the battery.
Charging the battery when inserted in the bicycle
(11)
(6)
(7)
(5)
(5) Charging connector
(6) Socket for charging connector
(7) Charging socket cover
(11) Standard battery