Bosch Rexroth IndraMotion MTX micro Product information sheet

The Drive & Control Company
IndraMotion MTX micro
Easy Setup
for Standard Turning and Milling Machines
Edition 06
Commissioning Manual
R911332281

IndraMotion MTX micro
Easy Setup
for Standard Turning and Milling Machines
Commissioning Manual
DOK-MTXMIC-EASY*******-CO06-EN-P
RS-2108e8095cde7adf0a6846a0017a754a-3-en-US-5
Record of revision
Edition Release
date Note
Edition 01 2009-07 No publication of first edition
Edition 02 2009-12 Revision of all chapters
Edition 03 2010-07 Revision of all chapters
Edition 04 2010-09 Replacement for DOK-MTXMIC-EASY****V10-COxx-EN-
P, R911330706
Edition 05 2013-06 Modifications implemented
Edition 06 2015-08 Modifications implemented
Copyright © Bosch Rexroth AG 2015
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Editorial department Machine Tool System Development PeSc (SyMu/PiGe)
Title
Type of Documentation
Document Typecode
Internal File Reference
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines

Table of Contents
Page
1 About this documentation.............................................................................................. 5
1.1 Validity of the documentation.................................................................................................................. 5
1.2 General information................................................................................................................................ 5
1.3 Required and supplementing documentation MTX micro....................................................................... 7
1.3.1 Selection/compilation........................................................................................................................... 7
1.3.2 Configuration....................................................................................................................................... 7
1.3.3 Commissioning.................................................................................................................................... 8
1.3.4 Operation............................................................................................................................................. 9
1.3.5 Maintenance........................................................................................................................................ 9
1.3.6 Drive system: Commissioning and project planning............................................................................ 9
1.4 Use of the safety instructions................................................................................................................ 10
1.4.1 Structure of the safety instructions.................................................................................................... 10
1.4.2 Explaining signal words and safety alert symbol............................................................................... 10
1.4.3 Symbols used.................................................................................................................................... 12
1.4.4 Signal graphic explanation on the device.......................................................................................... 12
1.5 Names and abbreviations..................................................................................................................... 12
1.6 Customer feedback............................................................................................................................... 12
2 System overview.......................................................................................................... 13
2.1 Introduction........................................................................................................................................... 13
2.2 Performance of the control aystem....................................................................................................... 14
2.3 4-axis configuration - for the classical milling machine......................................................................... 16
2.4 3-axis configuration - for the classical turning machine........................................................................ 17
3 Important instructions on use....................................................................................... 19
3.1 Intended use......................................................................................................................................... 19
3.1.1 Introduction........................................................................................................................................ 19
3.1.2 Areas of use and application............................................................................................................. 19
3.2 Unintended use..................................................................................................................................... 20
4 Safety instructions for electric drives and controls....................................................... 21
4.1 Definitions of terms............................................................................................................................... 21
4.2 General information.............................................................................................................................. 22
4.2.1 Using the Safety instructions and passing them on to others............................................................ 22
4.2.2 Requirements for safe use................................................................................................................ 22
4.2.3 Hazards by improper use.................................................................................................................. 23
4.3 Instructions with regard to specific dangers.......................................................................................... 24
4.3.1 Protection against contact with electrical parts and housings........................................................... 24
4.3.2 Protective extra-low voltage as protection against electric shock .................................................... 25
4.3.3 Protection against dangerous movements........................................................................................ 26
4.3.4 Protection against electromagnetic and magnetic fields during operation and mounting.................. 27
4.3.5 Protection against contact with hot parts........................................................................................... 28
4.3.6 Protection during handling and mounting.......................................................................................... 28
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IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
Table of Contents

Page
4.3.7 Battery safety..................................................................................................................................... 28
4.3.8 Protection against pressurized systems............................................................................................ 29
4.4 Explanation of signal words and the Safety alert symbol..................................................................... 30
5 Selecting and connecting the hardware....................................................................... 31
5.1 HCT02/HCQ02..................................................................................................................................... 31
5.2 Motors................................................................................................................................................... 33
5.2.1 MSK................................................................................................................................................... 33
5.2.2 MAD................................................................................................................................................... 35
5.3 Connecting cables................................................................................................................................ 36
5.4 HMI control panels................................................................................................................................ 37
5.4.1 VDP80.1FHN-C1-NN-EN for milling machines.................................................................................. 37
5.4.2 VDP80.1FGN-C1-NN-EN for turning machines................................................................................. 38
5.4.3 VDP80.1FKN-C1-NN-EN with universal control panel...................................................................... 39
5.4.4 VDP81.1FKN-C1-NN-EN................................................................................................................... 40
5.4.5 VAM81.1-USB-NF-TA-TA-VE-MA-NNNN......................................................................................... 41
5.4.6 VDP82.1FKN-C1-NN-EN................................................................................................................... 42
5.4.7 VAM82.1-USB-NF-TA-TA-VE-MA-NNNN......................................................................................... 43
5.4.8 VAC06.1............................................................................................................................................ 44
5.5 Selecting and connecting the hardware................................................................................................ 44
5.5.1 Configuration instructions.................................................................................................................. 44
6 Software installation and basic projects....................................................................... 59
6.1 Installing IndraWorks Engineering........................................................................................................ 59
6.1.1 Prerequisites...................................................................................................................................... 59
6.1.2 Installing the software........................................................................................................................ 59
6.2 Creating a new project.......................................................................................................................... 62
6.2.1 Restoring a basic project................................................................................................................... 62
6.2.2 Creating a project with a template..................................................................................................... 63
6.3 Setting communication parameters...................................................................................................... 64
6.3.1 General.............................................................................................................................................. 64
6.3.2 Setting the IP address of MTX micro in the IndraWorks project........................................................ 64
6.3.3 Setting the IP address on the MTX micro.......................................................................................... 65
6.3.4 Setting the IP address of the PC....................................................................................................... 66
6.3.5 Testing the communication................................................................................................................ 67
6.3.6 Errors in communication with the MTX micro.................................................................................... 68
6.4 Downloading the CNC configuration data............................................................................................. 68
7 PLC commissioning..................................................................................................... 71
7.1 Downloading the PLC system program................................................................................................ 71
7.2 PLC system program structure............................................................................................................. 71
7.2.1 Overview............................................................................................................................................ 71
7.2.2 prMAIN main program....................................................................................................................... 72
7.3 Auxiliary functions................................................................................................................................. 74
7.3.1 General information........................................................................................................................... 74
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IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
Table of Contents

Page
7.3.2 Auxiliary function types...................................................................................................................... 74
7.3.3 Output and acknowledgement behavior............................................................................................ 76
7.3.4 Programming the auxiliary functions in the PLC................................................................................ 77
7.3.5 Auxiliary function groups................................................................................................................... 79
7.3.6 Special auxiliary functions................................................................................................................. 80
7.4 Diagnostics (machine status display)................................................................................................... 81
7.4.1 General information........................................................................................................................... 81
7.4.2 MZA message display....................................................................................................................... 81
7.4.3 Message classification....................................................................................................................... 82
7.4.4 Programming the messages.............................................................................................................. 83
7.4.5 Managing the message texts............................................................................................................. 84
7.4.6 Importing the message file................................................................................................................ 86
8 NC parameterization.................................................................................................... 87
8.1 Introduction........................................................................................................................................... 87
8.2 NC configurator/Parameter editor......................................................................................................... 87
8.2.1 Introduction........................................................................................................................................ 87
8.2.2 Basic layout....................................................................................................................................... 88
8.2.3 Parameter groups.............................................................................................................................. 89
8.2.4 Quick editor....................................................................................................................................... 89
8.2.5 Parameter description/Help............................................................................................................... 91
8.3 Basic configuration............................................................................................................................... 91
8.3.1 Introduction........................................................................................................................................ 91
8.3.2 Assigning the axes to the drives........................................................................................................ 94
8.4 External drives and I/Os..................................................................................................................... 100
8.4.1 Connecting external Sercos III drives.............................................................................................. 100
8.4.2 Sercos I/Os...................................................................................................................................... 100
9 Commissioning the drives.......................................................................................... 103
9.1 Displaying the drives........................................................................................................................... 103
9.2 Initializing the drive parameters.......................................................................................................... 104
9.2.1 Loading the basic parameters......................................................................................................... 104
9.3 Adjusting the basic setting of the drive............................................................................................... 106
9.4 Optimizing the drive parameters......................................................................................................... 108
9.4.1 General information......................................................................................................................... 108
9.4.2 Optimizing the velocity control loop................................................................................................. 109
9.4.3 Determining the Kp and Tn parameters.......................................................................................... 112
9.4.4 Recording the jump response of the velocity loop........................................................................... 114
9.4.5 Optimizing the position control loop................................................................................................. 117
9.4.6 Setting the Kv parameter................................................................................................................. 118
9.4.7 Setting the acceleration feedforward............................................................................................... 119
9.4.8 Determining the maximum axis jerk value....................................................................................... 121
9.5 Automatic setting of the axis control................................................................................................... 122
9.5.1 General information......................................................................................................................... 122
9.5.2 Prepare............................................................................................................................................ 123
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IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
Table of Contents

Page
9.5.3 Determining and optimizing............................................................................................................. 125
9.5.4 Results............................................................................................................................................. 127
9.6 Screens to set important drive parameters......................................................................................... 128
9.6.1 General information......................................................................................................................... 128
9.6.2 Screen for mechanic axis setting..................................................................................................... 128
9.6.3 Screen to set spindle data............................................................................................................... 129
9.6.4 Screen to set the reference position................................................................................................ 129
10 Operating the IndraMotion MTX micro....................................................................... 131
10.1 HMI control panels VDP80................................................................................................................. 131
10.2 HMI software....................................................................................................................................... 136
10.2.1 General information......................................................................................................................... 136
10.2.2 User interface layout........................................................................................................................ 136
10.2.3 Basic HMI software functions.......................................................................................................... 137
10.2.4 Important operating screens............................................................................................................ 139
10.2.5 Editing parameters.......................................................................................................................... 143
10.2.6 User management........................................................................................................................... 144
11 Data backup and serial commissioning..................................................................... 147
11.1 Data backup........................................................................................................................................ 147
11.1.1 General information......................................................................................................................... 147
11.1.2 Data backup with IndraWorks Engineering..................................................................................... 147
11.1.3 Data backup with the HMI software................................................................................................. 148
11.1.4 Serial commissioning....................................................................................................................... 150
12 Block search in MTX micro........................................................................................ 151
12.1 Description.......................................................................................................................................... 151
12.2 Setting up the block search................................................................................................................ 151
12.2.1 System data changes...................................................................................................................... 151
12.2.2 NC adjustment program.................................................................................................................. 160
12.3 Using the HMI interface...................................................................................................................... 162
13 Annex......................................................................................................................... 163
13.1 Wiring diagrams.................................................................................................................................. 163
13.2 Parameter lists.................................................................................................................................... 165
13.2.1 NC configuration.............................................................................................................................. 165
13.2.2 PLC CNC interfaces........................................................................................................................ 167
14 Service and support................................................................................................... 171
Index.......................................................................................................................... 173
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-PIV/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
Table of Contents

1 About this documentation
1.1 Validity of the documentation
Purpose This documentation provides an overview of the components of the
IndraMotion MTX micro control system and supports the initial commissioning
with handling instructions and examples.
Overview on target groups and
product phases In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: The target group "Programmer" can "parameterize", "program, con‐
figure and simulate in the product phase Engineering" using this documenta‐
tion.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning this documentation to the target groups, product phases
and target group activities
1.2 General information
The present manual supports you during the application/activation of various
control functions.
It focuses on the procedures required for the parameterization.
This requires that the hardware of CNC, drives, PLC and voltage supply units
are already integrated and checked according to your application documenta‐
tion including wiring and accuracy. This refers especially to all safety-relevant
features such as E-STOP circuits, release contacts, limit switches.
Ideally, the software of all Sercos drives is already commissioned. However,
this is not imperative, since the control is able to configure any drives connec‐
ted during startup via parameter download. Thus, the fitting initialization files
have to be available on the control.
To adjust the initialization files, have the corresponding documents available
(such as lists with the necessary Sercos parameter settings for all drives and
drive documentation).
For a better overview, all functions are assigned to different superordinate
topics (see "Table of Content").
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 5/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

For each function, the following information is provided:
● Purpose or area of application
● Prerequisites/restrictions on use
● Interference options
Numerous functions affect several domains at the same time (machine pa‐
rameters, NC functions for programming, interface signals, etc.). Thus, many
functions can also be described completely or partially in other manuals of
this product.
Refer to the respective manual.
The following manuals supplement this manual:
● Machine parameters: "Rexroth IndraMotion MTX Machine
Parameters"
● NC and CPL functions: "Rexroth IndraMotion MTX Program‐
ming Manual"
● Interface signals: "Rexroth IndraMotion MTX PLC Interface"
Furthermore, have the drive documentation at hand.
You require good knowledge of the
● standard user interface of the control
● Windows user interface of the PC control panel
● tools for the machine parameter configuration
These tools can modify the control configuration. Therefore, you have to be
familiar with all required tools!
Due to an incorrect or unintended use caused
by insufficiently trained or untrained staff, se‐
rious damage to the machine, loss of data
and even personal injury can result!
CAUTION
Thus, only qualified staff that is sufficiently trained may start and operate the
system and set or modify configuration parameters!
The personnel also has to be able to detect the risks resulting from changing
parameters and the inherent general risks of mechanical, electrical or elec‐
tronic equipment.
Incorrect or unintended use by insufficiently trained or untrained staff can
cause serious damage to the equipment! Bosch Rexroth is not liable for any
of those damages and consequential damages caused.
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P6/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

1.3 Required and supplementing documentation MTX micro
1.3.1 Selection/compilation
Documentation titles with type codes and part numbers
Rexroth IndraMotion MTX micro 13VRS System Description
DOK-MTXMIC-SYS*DES*V13-PRRS-EN-P, R911343385
This documentation provides a system overview and describes the product properties of the Rexroth IndraMotion MTX
micro.
Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display
DOK-SUPPL*-VDP*80.1***-PRxx-EN-P, R911329156
This documentation contains a detailed description of the standard interface of the HMI operator panel.
Rexroth IndraDrive Drive Controllers HCQ, HCT
DOK-INDRV*-HCQ-T+HMQ-T-PRxx-EN-P, R911324185
This documentation is used for project planning of the drive systems Rexroth IndraDrive with the listed components
● HCQ02
● HCT02
xx Corresponding edition
Tab. 1-1: MTX micro documentation overview - Selection/compilation
1.3.2 Configuration
Documentation titles with type codes and part numbers
Rexroth IndraMotion MTX micro 14VRS Functional Description Basics
DOK-MTXMIC-NC*F*BA*V14-RERS-EN-P, R911372634
This documentation describes the basic functions of the Rexroth IndraMotion MTX micro. The basic commissioning steps
and the control functions are provided as description and handling instruction.
Rexroth IndraMotion MTX micro 14VRS Functional Description Extension
DOK-MTXMIC-NC*F*EX*V14-RERS-EN-P, R911372631
This documentation describes the extended functions of the Rexroth IndraMotion MTX micro. The basic commissioning
steps and the control functions are provided as description and handling instruction.
Rexroth IndraMotion MTX micro 13VRS Machine Parameters
DOK-MTXMIC-MA*PAR**V13-RERS-DE-P, R911336536
This documentation describes the design and adjustment of the available parameters.
Rexroth IndraMotion MTX 14VRS PLC Interface
DOK-MTX***-PLC*INT*V14-PRRS-EN-P, R911342622
This documentation describes interface signals and program function blocks for the integrated PLC.
Tab. 1-2: MTX micro documentation overview - Configuring
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 7/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

1.3.3 Commissioning
Documentation titles with type codes and part numbers
Rexroth IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
DOK-MTXMIC-EASY*******-CORS-EN-P, R911332281
This documentation provides an overview of the components of the IndraMotion MTX micro control system and supports
the initial commissioning with handling instructions and examples.
Rexroth IndraWorks 14VRS Software Installation
DOK-IWORKS-SOFTINS*V14-CORS-EN-P, R911344286
This documentation describes the IndraWorks installation.
Rexroth IndraWorks 14VRS Engineering
DOK-IWORKS-ENGINEE*V14-APRS-EN-P, R911343566
This documentation describes the use of IndraWorks in which the Rexroth Engineering tools are integrated. It includes in‐
structions on how to work with IndraWorks and how to operate the oscilloscope function.
Rexroth IndraMotion MTX 14VRS Commissioning
DOK-MTX***-STARTUP*V14-CORS-EN-P, R911342620
This documentation describes the commissioning of the IndraMotion MTX control. Apart from a complete overview, com‐
missioning and configuration of the axes and the user interface as well as the PLC data are described.
Rexroth IndraWorks 14VRS IndraLogic 2G PLC Programming System
DOK-IWORKS-IL2GPRO*V14-APRS-EN-P, R911343571
This documentation describes the PLC programming tool IndraLogic 2G and its use. The documentation includes the basic
use, first steps, visualization, menu items and editors.
Rexroth IndraWorks 14VRS Basic Libraries IndraLogic 2G
DOK-IL*2G*-BASLIB**V14-LIRS-EN-P, R911343920
This documentation describes the system-comprehensive PLC libraries.
Tab. 1-3: MTX micro documentation overview - Commissioning
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P8/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

1.3.4 Operation
Documentation titles with type codes and part numbers
Rexroth IndraMotion MTX micro 14VRS Standard NC Operation
DOK-MTXMIC-NC*OP***V14-APRS-EN-P, R911342642
This documentation describes the MMI operating software of the IndraMotion MTX micro.
Rexroth IndraMotion MTX micro 13VRS Programming Manual
DOK-MTXMIC-NC**PRO*V13-RERS-EN-P, R911336534
The following documentation provides information on the standard programming of the Rexroth IndraMotion MTX micro
control.
Rexroth IndraMotion MTX 14VRS Standard NC Cycles
DOK-MTX***-NC*CYC**V14-PRRS-EN-P, R911342638
This documentation describes the application of the standard cycles of the different technologies for Rexroth IndraMotion
MTX control.
Rexroth IndraMotion MTX 12VRS Block Pre-Run
DOK-MTX***-BLK*RUN*V12-APRS-EN-P, R911334379
This documentation explains to the machine manufacturer how to setup the "Block pre-run" function at the machine for the
end user.
Tab. 1-4: MTX micro documentation overview - Operation
1.3.5 Maintenance
Documentation titles with type codes and part numbers
Rexroth IndraMotion MTX 11VRS Diagnostic Messages
DOK-MTX***-DIAGMES*V11-RExx-EN-P, R911332311
This documentation provides an overview on errors, warnings and messages in the Rexroth IndraMotion MTX control.
xx Corresponding version or edition
Tab. 1-5: MTX micro documentation overview - Maintenance
1.3.6 Drive system: Commissioning and project planning
Documentation titles with type codes and part numbers
Rexroth IndraDrive Drive Controllers HCQ, HCT
DOK-INDRV*-HCQ-T+HMQ-T-PRxx-EN-P, R911324185
This documentation is used for project planning of the drive systems Rexroth IndraDrive with the listed components
● HCQ02
● HCT02
Rexroth IndraDrive MPx-18 Functions
DOK-INDRV*-MP*-18VRS**-APRS-EN-P, R911338673
This documentation describes all functional properties in the MPB-18, MPM-18, MPC-18 and MPE-18 variants.
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 9/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

Rexroth IndraDrive MPx-16 to MPx-18 Parameters
DOK-INDRV*-GEN1-PARA**-RERS-EN-P, R911328651
This documentation describes all parameters implemented in the firmware for drive controllers of the IndraDrive family. The
documentation supports the parameterization of the drive controllers.
● FWA-INDRV*-MPx-16VRS
● FWA-INDRV*-MPx-17VRS
● FWA-INDRV*-MPx-18VRS
Rexroth IndraDrive MPx-16 to MPx-18 Diagnostics
DOK-INDRV*-GEN1-DIAG**-RERS-EN-P, R911326538
This documentation describes the diagnostics implemented into the following firmwares:
● FWA-INDRV*-MPx-16VRS
● FWA-INDRV*-MPx-17VRS
● FWA-INDRV*-MPx-18VRS
It supports the operating crew as well as the programmer at troubleshooting.
Rexroth IndraDrive MPx-18 Version Notes
DOK-INDRV*-MP*-18VRS**-RNRS-EN-P, R911338658
The documentation provides a brief overview on the firmware function or the topic of the section.
Rexroth IndraDyn S MSK Synchronous Motors
DOK-MOTOR*-MSK********-PRRS-EN-P, R911296289
This documentation…
● explains the features of the product, possibilities for use, operating conditions and operational limits of MSK motors.
● contains technical data regarding available MSK motors.
● provides information regarding product selection, handling and operation
xx Corresponding edition
Tab. 1-6: MTX micro documentation overview - Drive system: Commissioning
and project planning
1.4 Use of the safety instructions
1.4.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig. 1-2: Structure of the safety instructions
1.4.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P10/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

The signal word is used to draw attention to the safety instruction and also
provides information on the severity of the hazard.
The safety alert symbol (a triangle with an exclamation point), which pre‐
cedes the signal words danger,warning and caution is used to alert the read‐
er to personal injury hazards.
DANGER
In the event of non-compliance with this safety instruction, death or serious
injury will occur.
WARNING
In the event of non-compliance with this safety instruction, death or serious
injury will occur.
CAUTION
In the event of non-compliance with this safety instruction, minor or moderate
injury can occur.
NOTICE
In the event of non-compliance with this safety instruction, material damage
can occur.
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 11/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

1.4.3 Symbols used
Hints are represented as follows:
This is an information.
Tips are represented as follows:
This is a tip.
1.4.4 Signal graphic explanation on the device
krax
Prior to the installation and commissioning of the device,
refer to the device documentation.
1.5 Names and abbreviations
Term Explanation
IWE IndraWorks Engineering
IWO IndraWorks Operation
NC Numerical Control
OEM Original Equipment Manufacturer
Profibus Communication connection
Sercos Communication connection
MTB Machine tool builder
Tab. 1-7: Names and abbreviations used
1.6 Customer feedback
Bosch Rexroth highly appreciates feedback or suggestions for improvement
by our customers. Please email your feedback about the documentations to
[email protected]. Comments can be inserted in
the electronic PDF document. The PDF file can then be send to the address
mentioned above.
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P12/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
About this documentation

2 System overview
2.1 Introduction
IndraMotion MTX micro is the most cost-effective complete solution of the
MTX series, combining the CNC, Motion Control and PLC functionalities in a
single system. HCT02 for 3-axis applications and HCQ02 for 4-axis applica‐
tions are compact hardware units which incorporate control and drive control‐
ler assemblies. All HMI functions are executed and displayed via the VDP80
control panels.
X5.x
Fig. 2-1: MTX micro - summary
The MTX micro can be specified as turning machine (with
VDP80.1FGN-.. control panel), as milling machine (with
VDP80.1FHN-.. control panel) or as universal machine (with
VDP80.1FKN-... control panel). The panels feature special ma‐
chine-type-related functions such as a built-in handwheel (turning
machine) or override switches for spindle and feed (milling ma‐
chine). Display sizes and axis configurations are also adjusted to
these applications.
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 13/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
System overview

2.2 Performance of the control aystem
CNC key data
Hardware HCQ02 HCT02
Processor type 32 bits / 500 MHz 32 bits / 500 MHz
RAM memory 64 Mbytes 64 Mbytes
CF card
up to
12VRS 128MB 128MB
from
13VRS 1GB 1GB
IPO cycle time 4 ms 4ms
CNC channels 2 2
Interpolating axes 4 3
Spindle/c-axes 2 1
max. external axes 2 3
USB port (on VDP) Available Available
Ethernet (TCP/IP) Available Available
Tab. 2-1: CNC features of MTX micro
PLC key data
Hardware HCQ02 HCT02
PLC tasks 1 1
PLC cycle time 20 ms 20 ms
PLC processing time per instruction 0.03 µs 0.03 µs
Digital I/Os (on board) 32 inputs/16 outputs 32 inputs/16 outputs
- out of which are highspeed I/Os 8 inputs/8 outputs 8 inputs/8 outputs
Digital I/Os (optional) 64 inputs/32 outputs 64 inputs/32 outputs
Digital I/Os (HMI) 256 inputs/96 outputs 256 inputs/96 outputs
Output current (per output) 24 V DC/500 mA 24 V DC/500 mA
Programming (IEC61131) IL, LD, ST, FBD, SFC IL, LD, ST, FBD, SFC
Tab. 2-2: PLC features of MTX micro
Drive key data
Hardware HCQ02 HCT02
Sercos axes (incl. spindles) 4 3
Sercos spindles 2 1
Multi-encoder interfaces (ES) 5 4
Max. main spindle power 11kW 11kW
Max. torque of servo axes 17 Nm/12 Nm/12 Nm 12 Nm/12 Nm
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P14/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
System overview

Power supply
(with direct ULN connection) 200...500 V 200...500 V
Max. power 25kW 25kW
Regenerative no no
Ext. Braking resistance external external
Tab. 2-3: Drive features of MTX micro
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 15/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
System overview

2.3 4-axis configuration - for the classical milling machine
X6.3
X5.3
Ethernet TCP/IP
VDP80
HCQ02
GDM/GDS
MAD100
X6.2
X5.2
X6.1
X8
X5.1
X6.4
X5.4
X3L
X26
Feedback cable X6.x
Power cable X5.x
HMI cable
Ethernet cable
J12
J14
ISMM1468
VDP80.1FHN-..-EN
RKB0030
RKG4200
HCQ02.1E-W0025
MAD100B0200-...
RKB0007
RKLxxxx
MSK061C0300-...
MSK075D0300-...
MSK061
MSK075
MSK075
MSK075C0300-...
Axis 3: 8Nm Servo motor
Axis 2: 17Nm Servo motor
or 5KW spindle
Axis 4: 12Nm Servo motor
2. Spindle encoder
Axis 1: 11KW Main spindle
11KW Frequency converter
Fig. 2-2: Components of a 4-axis configuration
Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P16/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
System overview

2.4 3-axis configuration - for the classical turning machine
X6.3
X5.3
Ethernet TCP/IP
VDP80
HCQ02
GDM/GDS
MAD100
X6.1
X8
X5.1
X6.4
X5.4
X3L
X26
Feedback cable X6.x
Power cable X5.x
HMI cable
Ethernet cable
J12
J14
ISMM1468
VDP80.1FGN-..-EN
RKB0030
RKG4200
HCQ02.1E-W0025
MAD100B0200-...
RKB0007
MSK061
RKLxxxx
MSK061C0300-...
MSK075
MSK075C0300-...
Axis 3: 8Nm Servo motor
Axis 4: 12Nm Servo motor
Axis 1: 11KW Main spindle
11KW Frequency converter
2. Spindle encoder
Fig. 2-3: Components of a 3-axis configuration
DOK-MTXMIC-EASY*******-CO06-EN-P Bosch Rexroth AG 17/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines
System overview

Bosch Rexroth AG DOK-MTXMIC-EASY*******-CO06-EN-P18/177
IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines