Bosch Rexroth VSB 40.1 Technical manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraControl
VSB 40.1
Control Cabinet PC
Project Planning Manual
DOK-SUPPL*-VSB*40.1***-PR03-EN-P
RS-aba347a30fe8727c0a6846a00116c43c-1-en-US-3
This documentation describes the control cabinet PC VSB 40.1.
Edition Release Date Notes
120-2100-B372-01/EN 12.2004 First edition
120-2100-B372-02/EN 10.2007 Second edition
120-2100-B372-03/EN 01.2011 Third edition
Copyright © Bosch Rexroth AG 2004
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Compact Control HG (CS)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Brief Description VSB 40.1..................................................................................................................... 5
1.2 Operating System................................................................................................................................... 5
1.3 Commissioning....................................................................................................................................... 6
2 Important Instructions for Use........................................................................................ 7
2.1 Appropriate Use ..................................................................................................................................... 7
2.1.1 Introduction.......................................................................................................................................... 7
2.1.2 Areas of Use and Application.............................................................................................................. 7
2.2 Inappropriate Use................................................................................................................................... 8
3 Safety Instructions for Electric Drives and Controls....................................................... 9
3.1 Definitions of Terms................................................................................................................................ 9
3.2 General Information.............................................................................................................................. 10
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 10
3.2.2 Requirements for Safe Use............................................................................................................... 10
3.2.3 Hazards by Improper Use.................................................................................................................. 11
3.3 Instructions with Regard to Specific Dangers....................................................................................... 13
3.3.1 Protection Against Contact With Electrical Parts and Housings........................................................ 13
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 14
3.3.3 Protection Against Dangerous Movements....................................................................................... 14
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 16
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 16
3.3.6 Protection During Handling and Mounting......................................................................................... 17
3.3.7 Battery Safety.................................................................................................................................... 17
3.3.8 Protection Against Pressurized Systems........................................................................................... 18
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 18
4 Technical Data............................................................................................................. 21
4.1 PC Box.................................................................................................................................................. 21
4.2 Power Supply Unit 115 V / 230 V......................................................................................................... 21
4.3 24 V Voltage Supply............................................................................................................................. 22
4.4 Ambient Conditions............................................................................................................................... 23
4.5 Used Standards.................................................................................................................................... 23
4.6 CE Marking........................................................................................................................................... 24
4.6.1 Declaration of Conformity ................................................................................................................. 24
4.6.2 Note for the Machine Manufacturer................................................................................................... 24
4.7 UL and CSA certified............................................................................................................................ 24
4.8 Wear Parts............................................................................................................................................ 25
4.9 Compatibility Test................................................................................................................................. 26
5 Dimensions and Installation Notes............................................................................... 27
5.1 General Information.............................................................................................................................. 27
DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
Bosch Rexroth AG I/83
Table of Contents

Page
5.2 Mounting the VSB 40.1 Variant NN...................................................................................................... 28
5.2.1 Horizontal Mounting with Connector Panel in Forward Direction...................................................... 28
5.2.2 Vertical Mounting with Connector Panel in Forward Direction.......................................................... 29
5.2.3 Mounting with Connector Panel on the Top Side.............................................................................. 31
5.3 Mounting the VSB 40.1 Variant LS....................................................................................................... 32
5.3.1 Mounting with Connector Panel in Forward Direction....................................................................... 32
5.4 Installation Notes.................................................................................................................................. 32
6 Display and Operating Components............................................................................ 35
6.1 Power Button........................................................................................................................................ 35
6.2 Display, Monitor and Keyboard............................................................................................................. 35
6.2.1 Display............................................................................................................................................... 35
6.2.2 VGA Monitor...................................................................................................................................... 35
6.2.3 Selecting the Graphics Driver............................................................................................................ 35
7 PC Box......................................................................................................................... 39
7.1 View on the Connector Panel .............................................................................................................. 39
7.2 Interfaces.............................................................................................................................................. 39
7.2.1 General Information........................................................................................................................... 39
7.2.2 Overview............................................................................................................................................ 40
7.2.3 Serial Interface XCOM ...................................................................................................................... 40
7.2.4 Settings of the Serial Interface.......................................................................................................... 41
7.2.5 Parallel Interface XLPT...................................................................................................................... 41
7.2.6 XUSB Interfaces................................................................................................................................ 42
7.2.7 Ethernet Interface XLAN.................................................................................................................... 43
7.2.8 XVGA Interface.................................................................................................................................. 44
7.2.9 Keyboard Interface XKB.................................................................................................................... 45
7.2.10 Mouse Interface XMouse................................................................................................................... 45
7.2.11 G5 Display Interface X71................................................................................................................... 46
7.2.12 PC Voltage Supply............................................................................................................................ 47
7.3 Optional Serial Interfaces..................................................................................................................... 51
7.3.1 General Information........................................................................................................................... 51
7.3.2 CFG-VSN01E1-NN-NN-NN-NN-NN-S3 Serial Interface RS232....................................................... 51
XCOM4 on Slot for A6 Extension Card.......................................................................................... 51
7.3.3 CFG-VSN01E1-NN-NN-NN-NN-S3-S3 Serial Interfaces RS232...................................................... 52
XCOM3 on Slot for A5 Extension Card ......................................................................................... 52
XCOM4 on Slot for A6 Extension Card.......................................................................................... 53
7.3.4 CFG-VSN01E1-NN-NN-NN-NN-NN-S2 Serial Interfaces RS232 and RS422.................................. 53
XCOM4 on Slot for A6 Extension Card ......................................................................................... 53
XCOM4 on Slot for A6 Extension Card.......................................................................................... 54
Jumper Setting on the Motherboard............................................................................................... 54
7.3.5 CFG-VSN01E1-NN-NN-NN-NN-NN-S6 Serial Interfaces RS232 and RS422 (Rexroth Standard)....
55
XCOM4 on Slot for A6 Extension Card ......................................................................................... 55
XCOM4 on Slot for A6 Extension Card.......................................................................................... 56
Bosch Rexroth AG DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
II/83
Table of Contents

Page
Jumper Setting on the Motherboard............................................................................................... 57
8 Maintenance and Installation....................................................................................... 59
8.1 General Information.............................................................................................................................. 59
8.2 CMOS Battery....................................................................................................................................... 59
8.3 Connecting the Uninterruptible Power Supply (UPS)........................................................................... 59
8.3.1 General Information........................................................................................................................... 59
8.3.2 Mounting the UPS............................................................................................................................. 60
General Information........................................................................................................................ 60
Dimensions of the UPS.................................................................................................................. 61
8.4 Hard disk............................................................................................................................................... 61
8.4.1 General Information........................................................................................................................... 61
8.4.2 Exchanging the Hard Disk of the VSB 40.1, NN Variant................................................................... 62
8.4.3 Exchanging the Hard Disk of the VSB 40.1, LS Variant.................................................................... 64
8.4.4 Exchanging Hard Disk with Damper.................................................................................................. 66
8.5 Extension Cards................................................................................................................................... 67
8.5.1 General Information........................................................................................................................... 67
8.5.2 Inserting Extension Card................................................................................................................... 67
8.5.3 BIOS Settings.................................................................................................................................... 70
9 Software ...................................................................................................................... 71
9.1 UPS Software ...................................................................................................................................... 71
9.2 Touch Screen Software........................................................................................................................ 71
10 Environmental Protection and Disposal ...................................................................... 73
10.1 Environmental Protection...................................................................................................................... 73
10.2 Disposal................................................................................................................................................ 73
11 Ordering Information.................................................................................................... 75
11.1 Type Designation Code VSB 40.1........................................................................................................ 75
11.2 Accessories.......................................................................................................................................... 77
11.2.1 Power Supply.................................................................................................................................... 77
11.2.2 Connecting Cables to VDP 16 and VDP 40 (G4/G5 Display Interface)............................................. 77
11.2.3 Uninterruptible Power Supply (UPS)................................................................................................. 77
12 Service and Support.................................................................................................... 79
Index............................................................................................................................ 81
DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
Bosch Rexroth AG III/83
Table of Contents

Bosch Rexroth AG DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
IV/83

1 System Presentation
1.1 Brief Description VSB 40.1
The VSB 40.1 is a control cabinet PC that forms a PC-based operator terminal
when combined with a VDP 16 or VDP 40 display. Depending on the application
and configuration, the operator terminal can also fulfill control functionalities.
Fig.1-1: VSB 40.1
The VSB 40.1 control cabinet is connected to a VDP 16 or VDP 40 display with
a 30 meter cable via the G4 or G5 display interface. Thus, the VSB 40.1 can
be installed in the control cabinet and the display in its door or at the machine.
Longer connections are also possible. These are described in the project plan‐
ning manual for the VDP 16, VDP 40 display.
All components of the VSB 40.1 including the hard drive and the power supply
unit are accommodated in the so-called PC box. The PC box provides six PCI
slots at the slots A1 to A6.
The plugboard is equipped with the PC standard interfaces. A plug-in card,
which provides the G4 or G5 display interface, is inserted in A0 slot.
Optionally, the VSB 40.1 control cabinet PC can be equipped with a DVD-ROM
drive or with a DVD-RW drive.
1.2 Operating System
For license reasons the VSB 40.1 control cabinet PC is only delivered with
already installed operating system.
DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
Bosch Rexroth AG 5/83
System Presentation

1.3 Commissioning
Mount the device properly, see also chapter 5 "Dimensions and Installation
Notes" on page 27. Then, connect the device to the power supply and, if
required, to the network.
Bosch Rexroth AG DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
6/83
System Presentation

2 Important Instructions for Use
2.1 Appropriate Use
2.1.1 Introduction
Bosch Rexroth products represent state-of-the-art developments and manu‐
facturing. They are tested prior to delivery to ensure operating safety and
reliability.
Personal injury and property damage caused
by incorrect use of the products!
WARNING
The products have been designed for use in the industrial environment and may
only be used in the appropriate way. If they are not used in the appropriate way,
situations resulting in property damage and personal injury can occur.
Bosch Rexroth, as manufacturer, is not liable for any damages re‐
sulting from inappropriate use. In such cases, the guarantee and
the right to payment of damages resulting from inappropriate use
are forefeited. The user alone carries all responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-requisites for
appropriate use of the products are satisfied:
● Personnel that in a way, shape or form uses our products must first read
and understand the relevant safety instructions and be familiar with ap‐
propriate use.
● If the product takes the form of hardware, then they must remain in the
original state, in other words, no structural changes are permitted. It its not
permitted to decompile software products or alter source codes.
● Do not mount damaged or faulty products or use them in operation.
● Make sure that the products have been installed in the manner described
in the relevant documentation.
2.1.2 Areas of Use and Application
The Rexroth VSB 40.1 is a control cabinet PC that forms a PC-based operator
terminal when combined with a VDP 16 or VDP 40 display. Depending on the
application and configuration, the operator terminal can also fulfill control func‐
tionalities.
Danger of destruction of the device if not ex‐
pressly stated accessories, add-on compo‐
nents and other components, cables, conduits,
software and firmware is used.
NOTICE
The VSB 40.1 may only be used with the accessories, add-on components and
other components specified in this documentation. Components not named
expressly mentioned must neither be mounted nor connected. The same ap‐
plies to cables and conduits. The products may only be operated with the
expressly stated configurations and component combinations as well as with
the software and firmware which is given and specified in the respective func‐
tional description.
Typical areas of application of the VSB 40.1 are:
DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
Bosch Rexroth AG 7/83
Important Instructions for Use

● Handling and assembly systems
● Packaging and food processing machines
●Printing machines and paper converting machines
● Machine tools
● Wood working machines
The VSB 40.1 may only be operated under the assembly and installation con‐
ditions, in the position of application and under the ambient conditions (tem‐
perature, degree of protection, humidity, EMC, etc.) specified in this
documentation.
2.2 Inappropriate Use
Using the VSB 40.1 outside of the above-referenced areas of application or
under operating conditions other than described in the document and the tech‐
nical data specified is defined as "inappropriate use".
The VSB 40.1 must not be used if
● it is exposed to operation conditions that do not fulfill the ambient condi‐
tions specified. This includes, for example, operation under water, in the
case of extreme temperature fluctuations or extreme maximum tempera‐
tures or if
● Bosch Rexroth has not explicitly released the intended applications. Do
also note the information given in the general safety instructions!
Bosch Rexroth AG DOK-SUPPL*-VSB*40.1***-PR03-EN-P
Rexroth IndraControl VSB 40.1 Control Cabinet PC
8/83
Important Instructions for Use